Consolidated bioprocessing performance of Thermoanaerobacterium thermosaccharolyticum M18 on fungal pretreated cornstalk for enhanced hydrogen production

Emerging trends in the pretreatment of microalgal biomass and recovery of value-added products: A review

Microalgae are a promising source of raw material (i.e., proteins, carbohydrates, lipids, pigments, and micronutrients) for various value-added products and act as a carbon sink for atmospheric CO₂. The rigidity of the microalgal cell wall makes it difficult to extract different cellular components for its applications, including biofuel production, food and feed supplements, and pharmaceuticals. To improve the recovery of products from microalgae, pretreatment strategies such as biological, physical, chemical, and combined methods have been explored to improve whole-cell disruption and product recovery efficiency. However, the diversity and uniqueness of the microalgal cell wall make the pretreatment process more species-specific and limit its large-scale application. Therefore, advancing the currently available technologies is required from an economic, technological, and environmental perspective. Thus, this paper provides a state-of-art review of the current trends, challenges, and prospects of sustainable microalgal pretreatment technologies from a microalgae-based biorefinery concept.

Renewable biohydrogen production from lignocellulosic biomass using fermentation and integration of systems with other energy generation technologies

Biohydrogen is a clean and renewable source of energy. It can be produced by using technologies such as thermochemical, electrolysis, photoelectrochemical and biological, etc. Among these technologies, the biological method (dark fermentation) is considered more sustainable and ecofriendly. Dark fermentation involves anaerobic microbes which degrade carbohydrate rich substrate and produce hydrogen. Lignocellulosic biomass is an abundantly available raw material and can be utilized as an economic and renewable substrate for biohydrogen production. Although there are many hurdles, continuous advancements in lignocellulosic biomass pretreatment technology, microbial fermentation (mixed substrate and co-culture fermentation), the involvement of molecular biology techniques, and understanding of various factors (pH, T, addition of nanomaterials) effect on biohydrogen productivity and yield render this technology efficient and capable to meet future energy demands. Further integration of biohydrogen production technology with other products such as bio-alcohol, volatile fatty acids (VFAs), and methane have the potential to improve the efficiency and economics of the overall process. In this article, various methods used for lignocellulosic biomass pretreatment, technologies in trends to produce and improve biohydrogen production, a coproduction of other energy resources, and techno-economic analysis of biohydrogen production from lignocellulosic biomass are reviewed.

High potential of Rhizopus treated rice bran waste for the nutrient-free anaerobic fermentative biohydrogen production

In this study, Rhizopus oligosporus MTCC 556 (Rhizopus) treated rice bran was utilized for the anaerobic bacterial fermentative hydrogen production. The Enterobacter aerogenes MTCC 2822 with nutrients addition fermented the treated rice bran to give hydrogen yield of 5.4 mmol H₂/g of biomass. A closely similar hydrogen yield of 4.6 mmol H₂/g of biomass was obtained from the treated rice bran under the condition without nutrients addition, suggesting the potential of the fungus treatment to produce hydrogen from nutrient-free fermentation. The pretreated rice bran showed efficient hydrogen production upon anaerobic fermentation without nutrients addition. The Rhizopus pretreated biomass can provide required nutrients for the enhancement of hydrogen yield by anaerobic fermentation. The Rhizopus pretreatment of rice bran enhanced the hydrogen production under nutrient-free conditions which reduced the overall production cost. The findings provide a promising solution to efficiently utilize the rice bran waste for low cost hydrogen production.

Residue cornstalk derived biochar promotes direct bio-hydrogen production from anaerobic fermentation of cornstalk

In this study, an innovative approach was proposed based on the implement of biochar derived from residue cornstalk left after anaerobic bio-hydrogen production (RCA-biochar) to improve direct bio-hydrogen production from anaerobic fermentation of cornstalk. The bio-hydrogen production potential and maximum bio-hydrogen production rate increased from 156.2 to 286.1 mL H₂/g substrate and 3.5 to 5.7 mL H₂/g substrate/h, respectively, following the added RCA-biochar increased from 2.5 to 15.0 g/L. Cornstalk chemical component analysis showed the cellulose and hemicellulose content decreased by 17.9-33.7% and 14.4-25.2%, and lignin content increased by 20.3-42.8%, respectively, after 96 h anaerobic fermentation with RCA-biochar 2.5-15.0 g/L. Further analyses revealed that RCA-biochar not only provided more specific surface area for hydrogen-producing bacteria attachment, but also promoted the cellulolytic enzyme activity, thereby resulted in increased substrate conversion to bio-hydrogen.The findings obtained in this study may provide supports for effective and sustainable lignocellulosic bio-hydrogen production in the future.

Evaluation of a novel pretreatment of NaOH/Urea at outdoor cold-winter conditions for enhanced enzymatic conversion and hythane production from rice straw

A novel pretreatment using NaOH/Urea (NU) solution at outdoor cold-winter conditions was developed to enhance the enzymatic saccharification and hythane production from rice straw (RS). Results revealed that the reducing sugar conversion of RS reached 90.02% after NU pretreatment at outdoor freezing temperature. Chemical composition analysis showed that the lignin removal was up to 62.74% with cellulose and hemicellulose loss of 0.56% and 18.87% after 3%-6% NU pretreatment at 100% solid loading for 3 months. Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) analysis confirmed that the surface of pretreated RS exposed more cellulose and hemicellulose due to the disruption of resistant structure of lignocellulose. Subsequently, the enzymatic hydrolysate of pretreated RS was used as substrate to produce hythane by two-stage fermentation with the yield of 225.1 mL H₂/g sugar and 112.8 mL CH₄/g sugar. The energy conversion efficiency of hythane fermentation attained 10.4%, which was 22.8% and 190.5% higher than that for single H₂ and CH₄ fermentation. These results demonstrated that NU pretreatment at outdoor cold-winter conditions was practically and feasible way for improved hythane recovery from lignocellulosic biomass.

A novel integrated process to convert cellulose and hemicellulose in rice straw to biobutanol

A novel integrated process was established in this study to produce butanol from rice straw. In the first pretreatment, an alternative NaOH/Urea preatment operated at -12 ^oC efficiently removed 10.9 g lignin and preserved 91.54% cellulose and hemicellulose in 100 g rice straw. Subsequently, crude cellulase produced from Trichoderma viride was used to convert pretreated rice straw to mono-sugars for fermentation. The yields of glucose, xylose and arabiose obtained from 100 g rice straw were 31 g, 13.4 g and 0.48 g, respectively, resulting in a 69.45% saccharification efficiency of crude enzyme. Finally, to alleviate the carbon catabolite repression (CCR) and enhance butanol production, the coculture system of Clostridium beijerinckii and Saccharomyces cerevisiae was applied. Compared to monoculture of C. beijerinckii F-6, more sugars were consumed, especially the reduction rate of xylose reached to 81.87%, 32.99% higher than that in monoculture system. With more substrate facilitied into metabolism, the butanol concentration reached to 10.62 g/L corresponding to 0.28 g/g substrate, 115.38% higher than that in monoculture system. Overall, this integrated process was a low-energy consumption and efficient method for butanol production from rice straw.

High-solid pretreatment of rice straw at cold temperature using NaOH/Urea for enhanced enzymatic conversion and hydrogen production

A high-solid loading pretreatment using NaOH/Urea solution at -12 °C was proposed to pretreat rice straw (RS) for enhanced saccharify and hydrogen production. Results shown NaOH/Urea pretreatment exhibited excellent pretreatment performance at solid loading ranged from 10% to 100% (w/v) with an average reducing sugar conversion of 80.22% was obtained which was 31.89% higher than that untreated RS. Upon fermentation of 100% solid loading pretreated hydrolysate, the H₂ yield of 72.5 mL/g-pretreated RS was calculated based on substrate consumption, which enabled 49.5% higher reducing sugar transfer to H₂ through material balance. FTIR and XRD analysis further demonstrated that the cold NaOH/Urea pretreatment at 100% (w/v) could effectively disrupt the lignin structure and decrease the cellulose crystallinity. The present study suggested a high solid loading pretreatment with NaOH/Urea at cold temperature could be a valuable alternative for better techno-economic of the lignocelluloses - to - sugars - to H₂ routes.

Engineering Geobacillus thermoglucosidasius for direct utilisation of holocellulose from wheat straw

BACKGROUND

A consolidated bioprocessing (CBP), where lignocellulose is converted into the desired product(s) in a single fermentative step without the addition of expensive degradative enzymes, represents the ideal solution of renewable routes to chemicals and fuels. Members of the genus Geobacillus are able to grow at elevated temperatures and are able to utilise a wide range of oligosaccharides derived from lignocellulose. This makes them ideally suited to the development of CBP.

RESULTS

In this study, we engineered Geobacillus thermoglucosidasius NCIMB 11955 to utilise lignocellulosic biomass, in the form of nitric acid/ammonia treated wheat straw to which expensive hydrolytic enzymes had not been added. Two different strains, BZ9 and BZ10, were generated by integrating the cglT (β-1,4-glucosidase) gene from Thermoanaerobacter brockii into the genome, and localising genes encoding different cellulolytic enzymes on autonomous plasmids. The plasmid of strain BZ10 carried a synthetic cellulosomal operon comprising the celA (Endoglucanase A) gene from Clostridium thermocellum and cel6B (Exoglucanase) from Thermobifida fusca; whereas, strain BZ9 contained a plasmid encoding the celA (multidomain cellulase) gene from Caldicellulosiruptor bescii. All of the genes were successfully expressed, and their encoded products secreted in a functionally active form, as evidenced by their detection in culture supernatants by Western blotting and enzymatic assay. In the case of the C. bescii CelA enzyme, this is one of the first times that the heterologous production of this multi-functional enzyme has been achieved in a heterologous host. Both strains (BZ9 and BZ10) exhibited improved growth on pre-treated wheat straw, achieving a higher final OD600 and producing greater numbers of viable cells. To demonstrate that cellulosic ethanol can be produced directly from lignocellulosic biomass by a single organism, we established our consortium of hydrolytic enzymes in a previously engineered ethanologenic G. thermoglucosidasius strain, LS242. We observed approximately twofold and 1.6-fold increase in ethanol production in the recombinant G. thermoglucosidasius equivalent to BZ9 and BZ10, respectively, compared to G. thermoglucosidasius LS242 strain at 24 h of growth.

CONCLUSION

We engineered G. thermoglucosidasius to utilise a real-world lignocellulosic biomass substrate and demonstrated that cellulosic ethanol can be produced directly from lignocellulosic biomass in one step. Direct conversion of biomass into desired products represents a new paradigm for CBP, offering the potential for carbon neutral, cost-effective production of sustainable chemicals and fuels.

Alkali/urea pretreatment of rice straw at low temperature for enhanced biological hydrogen production

A pretreatment process using alkali/urea solution at low temperature was proposed for enhanced cellulosic biohydrogen production. Different alkaline solutions with both presence and absence of urea were studied. It can be found NaOH/Urea pretreatment exhibited excellent pretreatment performance at temperature from -8 °C to -20 °C. Microscopic structure observation combined FTIR analysis further demonstrated that NaOH/Urea pretreatment at low temperature could effectively disrupt the structure of rice straw and made more cellulose and hemicellulose available. The pretreated materials were then subjected for biohydrogen production by Thermoanaerobacterium thermosaccharolyticum M18. The maximum hydrogen production and energy conversion efficiency of 22.08 mmol/L and 9.76% were obtained from NaOH/Urea pretreated rice straw at low temperature. The results were 161.92% and 56.91% higher than the counterpart without pretreatment, respectively. This study provides a new direction to pretreat lignocellulose efficiently for enhanced biohydrogen production at cold climate region.

Single pot bioconversion of prairie cordgrass into biohydrogen by thermophiles

The aim of the present work was to use a thermophilic consortium for H₂ production using lignocellulosic biomass in a single pot. The thermophilic consortium, growing at 60 °C utilized both glucose and xylose, making it an ideal source of microbes capable of utilizing and fermenting both hexose and pentose sugars. The optimization of pH, temperature, and substrate concentration increased the H₂ production from 1.07 mmol H₂/g of prairie cordgrass (PCG) to 2.2 mmol H₂/g PCG by using the thermophilic consortium. A sequential cultivation of a thermostable lignocellulolytic enzyme producing strain Geobacillus sp. strain WSUCF1 (aerobic) with the thermophilic consortium (anaerobic) further increased H₂ production with PCG 3-fold (3.74 mmol H₂/g PCG). A single pot sequential culturing of aerobic and anaerobic microbes can be sustainable and advantageous for industrial scale production of biofuels.

Enhanced biohydrogen production from nutrient-free anaerobic fermentation medium with edible fungal pretreated rice straw

An edible fungal pretreatment of rice straw was proposed for enhanced hydrogen production while reducing the chemical cost for traditional biological hydrogen production from lignocellulose. In this research, rice straw was pretreated by edible fungus Gymnopus contrarius J2 at room temperature under static conditions for 15 d at first. The highest hydrogen yield of 5.71 mmol g-1-pretreated rice straw was obtained, 74% higher than the counterpart without pretreatment. Chemical composition analysis demonstrated that lignin removal was up to 22.4% with a little cellulose and hemicellulose loss of 13.3% and 17.1%, respectively, which is in favor of hydrogen production. Additionally, microscopic structure observation combined with FT-IR and XRD analysis illustrated the structural disruption of pretreated rice straw, and the crystalline index of rice straw can be decreased by 46.2% after pretreatment, which might account for the hydrogen production enhancement. The results also indicated that the hydrogen yield from pretreated rice straw was not affected without the addition of yeast extract and vitamins to the culture medium, which is substantial evidence that edible fungal pretreated rice straw could provide prerequisite nutrients for hydrogen-producing bacteria. Overall, edible fungal pretreatment has great potential under the mild conditions for high hydrogen yields and thus leads to a new direction to realize a highly efficient and economically competitive biological hydrogen production process from lignocellulosic biomass.

Continuous hydrogen production from glucose/xylose by an anaerobic sequential batch reactor to maximize the energy recovery efficiency

Fermentation of both glucose and xylose is essential to realize efficient bioconversion of renewable and abundant lignocellulosic biomass to hydrogen.

Bio-immobilization of dark fermentative bacteria for enhancing continuous hydrogen production from cornstalk hydrolysate

Mycelia pellets were employed as biological carrier in a continuous stirred tank reactor to reduce biomass washout and enhance hydrogen production from cornstalk hydrolysate. Hydraulic retention time (HRT) and influent substrate concentration played critical roles on hydrogen production of the bioreactor. The maximum hydrogen production rate of 14.2mmol H₂L^-1h^-1 was obtained at optimized HRT of 6h and influent concentration of 20g/L, 2.6 times higher than the counterpart without mycelia pellets. With excellent immobilization ability, biomass accumulated in the reactor and reached 1.6g/L under the optimum conditions. Upon further energy conversion analysis, continuous hydrogen production with mycelia pellets gave the maximum energy conversion efficiency of 17.8%. These results indicate mycelia pellet is an ideal biological carrier to improve biomass retention capacity of the reactor and enhance hydrogen recovery efficiency from lignocellulosic biomass, and meanwhile provides a new direction for economic and efficient hydrogen production process.

Direct hydrogen production from dilute-acid pretreated sugarcane bagasse hydrolysate using the newly isolated Thermoanaerobacterium thermosaccharolyticum MJ1

Background

Energy shortage and environmental pollution are two severe global problems, and biological hydrogen production from lignocellulose shows great potential as a promising alternative biofuel to replace the fossil fuels. Currently, most studies on hydrogen production from lignocellulose concentrate on cellulolytic microbe, pretreatment method, process optimization and development of new raw materials. Due to no effective approaches to relieve the inhibiting effect of inhibitors, the acid pretreated lignocellulose hydrolysate was directly discarded and caused environmental problems, suggesting that isolation of inhibitor-tolerant strains may facilitate the utilization of acid pretreated lignocellulose hydrolysate.

Results

Thermophilic bacteria for producing hydrogen from various kinds of sugars were screened, and the new strain named MJ1 was isolated from paper sludge, with 99% identity to Thermoanaerobacterium thermosaccharolyticum by 16S rRNA gene analysis. The hydrogen yields of 11.18, 4.25 and 2.15 mol-H₂/mol sugar can be reached at an initial concentration of 5 g/L cellobiose, glucose and xylose, respectively. The main metabolites were acetate and butyrate. More important, MJ1 had an excellent tolerance to inhibitors of dilute-acid (1%, g/v) pretreated sugarcane bagasse hydrolysate (DAPSBH) and could efficiently utilize DAPSBH for hydrogen production without detoxication, with a production higher than that of pure sugars. The hydrogen could be quickly produced with the maximum hydrogen production reached at 24 h. The hydrogen production reached 39.64, 105.42, 111.75 and 110.44 mM at 20, 40, 60 and 80% of DAPSBH, respectively. Supplementation of CaCO₃ enhanced the hydrogen production by 21.32% versus the control.

Conclusions

These results demonstrate that MJ1 could directly utilize DAPSBH for biohydrogen production without detoxication and can serve as an excellent candidate for industrialization of hydrogen production from DAPSBH. The results also suggest that isolating unique strains from a particular environment offers an ideal way to conquer the related problems.

Electronic supplementary material

The online version of this article (doi:10.1186/s12934-017-0692-y) contains supplementary material, which is available to authorized users.

Contributing factors in the improvement of cellulosic H2 production in Clostridium thermocellum/Thermoanaerobacterium co-cultures

Lignocellulosic biohydrogen is a promising renewable energy source that could be a potential alternative to the unsustainable fossil fuel-based energy. Biohydrogen production could be performed by Clostridium thermocellum that is the fastest known cellulose-degrading bacterium. Previous investigations have shown that the co-culture of C. thermocellum JN4 and a non-cellulolytic bacterium Thermoanaerobacterium thermosaccharolyticum GD17 produces more hydrogen than the C. thermocellum JN4 mono-culture, but the mechanism of this improvement is unknown. In this work, we carried out genomic and evolutionary analysis of hydrogenase-coding genes in C. thermocellum and T. thermosaccharolyticum, identifying one Ech-type [NiFe] hydrogenase complex in each species, and, respectively, five and four monomeric or multimeric [FeFe] hydrogenases in the two species. Further transcriptional analysis showed hydrogenase-coding genes in C. thermocellum are regulated by carbon sources, while hydrogenase-coding genes in T. thermosaccharolyticum are not. However, comparison between transcriptional abundance of hydrogenase-coding genes in mono- and co-cultures showed the co-culturing condition leads to transcriptional changes of hydrogenase-coding genes in T. thermosaccharolyticum but not C. thermocellum. Further metabolic analysis showed T. thermosaccharolyticum produces H2 at a rate 4-12-fold higher than C. thermocellum. These findings lead to the suggestion that the improvement of H2 production in the co-culture over mono-culture should be attributed to changes in T. thermosaccharolyticum but not C. thermocellum. Further suggestions can be made that C. thermocellum and T. thermosaccharolyticum perform highly specialized tasks in the co-culture, and optimization of the co-culture for more lignocellulosic biohydrogen production should be focused on the improvement of the non-cellulolytic bacterium.