Tailored optical vector fields for ultrashort-pulse laser induced complex surface plasmon structuring

Pulse Burst Generation and Diffraction with Spatial Light Modulators for Dynamic Ultrafast Laser Materials Processing

A pulse burst optical system has been developed, able to alter an energetic, ultrafast 10 ps, 5 kHz output pulse train to 323 MHz intra-burst frequency at the fundamental 5 kHz repetition rate. An optical delay line consisting of a beam-splitting polariser cube, mirrors, and waveplates transforms a high-energy pulse into a pulse burst, circulating around the delay line. Interestingly, the reflected first pulse and subsequent pulses from the delay line have orthogonal linear polarisations. This fact allows independent modulation of these pulses using two-phase-only Spatial Light Modulators (SLM) when their directors are also aligned orthogonally. With hybrid Computer Generated Holograms (CGH) addressed to the SLMs, we demonstrate simultaneous multi-spot periodic surface micro-structuring on stainless steel with orthogonal linear polarisations and cylindrical vector (CV) beams with Radial and Azimuthal polarisations. Burst processing produces a major change in resulting surface texture due to plasma absorption on the nanosecond time scale; hence the ablation rates on stainless steel with pulse bursts are always lower than 5 kHz processing. By synchronising the scan motion and CGH application, we show simultaneous independent multi-beam real-time processing with pulse bursts having orthogonal linear polarisations. This novel technique extends the flexibility of parallel beam surface micro-structuring with adaptive optics.

Squared Focal Intensity Distributions for Applications in Laser Material Processing

Tailored intensity profiles within the focal spot of the laser beam offer great potential for a well-defined control of the interaction process between laser radiation and material, and thus for improving the processing results. The present paper discusses a novel refractive beam-shaping element that provides different squared intensity distributions converted from the Gaussian output beam of the utilized femtosecond (fs) laser. Using the examples of surface structuring of stainless-steel on the micro- and nano-scale, the suitability of the beam-shaping element for fs-laser material processing with a conventional f-Theta lens is demonstrated. In this context, it was shown that the experimental structuring results are in good agreement with beam profile measurements and numerical simulations of the beam-shaping unit. In addition, the experimental results reveal the improvement of laser processing in terms of a significantly reduced processing time during surface nano-structuring and the possibility to control the ablation geometry during the fabrication of micro-channels.

Laser-Material Interactions of High-Quality Ultrashort Pulsed Vector Vortex Beams

Diffractive multi-beams based on 1 × 5 and 2 × 2 binary Dammann gratings applied to a spatial light modulator (SLM) combined with a nanostructured S-wave plate have been used to generate uniform multiple cylindrical vector beams with radial and azimuthal polarizations. The vector quality factor (concurrence) of the single vector vortex beam was found to be C = 0.95 ± 0.02, hence showing a high degree of vector purity. The multi-beams have been used to ablate polished metal samples (Ti-6Al-4V) with laser-induced periodic surface structures (LIPSS), which confirm the polarization states unambiguously. The measured ablation thresholds of the ring mode radial and azimuthal polarizations are close to those of a Gaussian mode when allowance is made for the expected absolute intensity distribution of a ring beam generated from a Gaussian. In addition, ring mode vortex beams with varying orbital angular momentum (OAM) exhibit the same ablation threshold on titanium alloy. Beam scanning with ring modes for surface LIPSS formation can increase micro-structuring throughput by optimizing fluence over a larger effective beam diameter. The comparison of each machined spot was analysed with a machine learning method—cosine similarity—which confirmed the degree of spatial uniformity achieved, reaching cosθ > 0.96 and 0.92 for the 1 × 5 and 2 × 2 arrays, respectively. Scanning electron microscopy (SEM), optical microscopy and white light surface profiling were used to characterize and quantify the effects of surface modification.

Generation of Supra-Wavelength Grooves in Femtosecond Laser Surface Structuring of Silicon

Extensive research work has been carried out on the generation and application of laser-induced periodic surface structures (LIPSS). LIPSS with a sub-wavelength period generated by femtosecond laser irradiation, generally indicated as ripples, have been extensively investigated. Instead, the other ordered surface structures characterized by a supra-wavelength period, indicated as grooves, have been much less studied. Grooves typically form at larger irradiance levels or for higher number of laser pulses. Here, we report a comprehensive overview of recent investigations on the supra-wavelength grooves formed on crystalline silicon irradiated by femtosecond laser pulses. The authors’ recent experimental work is mainly addressed giving an explicit picture of the grooves generation process, namely illustrating the influence of the various experimental parameters, including, e.g., polarization, wavelength, fluence and repetition rate of the laser beam as well as number of laser pulses hitting the surface of the material. The effect of irradiation of a static or moving target and of the environmental conditions (e.g., vacuum or air ambient) will also be discussed. Finally, possible mechanisms envisaged to explain grooves formation and still open issues are briefly discussed.

Continuous-wave, singly resonant parametric oscillator-based mid-infrared optical vortex source

We report on a high-power, continuous-wave source of optical vortices tunable in the mid-infrared (mid-IR) wavelength range. Using the orbital angular momentum (OAM) conservation of the parametric processes and the threshold conditions of the cavity modes of the singly resonant optical parametric oscillator (SRO), we have transferred the OAM of the pump beam at the near-infrared wavelength to the idler beam tunable in the mid-IR. Pumped with a vortex beam of order l_p=1 at 1064 nm, the SRO, configured in a four curved mirror-based ring cavity with a 50 mm long MgO-doped periodically poled LiNbO₃ crystal, produces an idler beam with an output power in excess of 2 W in a vortex spatial profile with the order l_i=1, tunable across 2217-3574 nm and corresponding signal beam in Gaussian intensity distribution across 1515-2046 nm. For pump vortices of the order l_p=1 and 2, and a power of 22 W, the SRO produces idler vortices of the same order as that of the pump beam with a maximum power of 5.23 and 2.3 W, corresponding to near-IR to mid-IR vortex conversion efficiency of 23.8% and 10.4%, respectively. The idler vortex beam has a spectral width, and a passive rms power stability of 101 MHz and 4.9% over 2 h, respectively.

Generation of continuously rotating polarization by combining cross-polarizations and its application in surface structuring

In this study, we develop a simple but highly effective technique that generates a continuously varying polarization within a laser beam. This is achieved by having orthogonal linear polarizations on each side of the beam. By simply focusing such a laser beam, we can attain a gradually and continuously changing polarization within the entire Rayleigh range due to diffraction. To demonstrate this polarization distribution, we apply this laser beam onto a metal surface and create a continuously rotating laser induced periodic surface structure pattern. This technique provides a very effective way to produce complex surface structures that may potentially find applications, such as polarization modulators and metasurfaces.

Short pulse laser beam beyond paraxial approximation

Nonparaxial perturbative equations are derived from the scalar wave equation by taking into account spatiotemporal couplings. General solutions are obtained in Fourier space and further transformed back in direct space. They depend on parameters that can be used to match various boundary conditions and the perturbative expansion of any nonparaxial exact solutions. This parametrization is used to study the sensitivity of direct electron acceleration off an ultrashort tightly focused laser pulse to nonparaxial corrections of radially polarized electromagnetic fields.

Biomimetic surface structuring using cylindrical vector femtosecond laser beams

We report on a new, single-step and scalable method to fabricate highly ordered, multi-directional and complex surface structures that mimic the unique morphological features of certain species found in nature. Biomimetic surface structuring was realized by exploiting the unique and versatile angular profile and the electric field symmetry of cylindrical vector (CV) femtosecond (fs) laser beams. It is shown that, highly controllable, periodic structures exhibiting sizes at nano-, micro- and dual- micro/nano scales can be directly written on Ni upon line and large area scanning with radial and azimuthal polarization beams. Depending on the irradiation conditions, new complex multi-directional nanostructures, inspired by the Shark’s skin morphology, as well as superhydrophobic dual-scale structures mimicking the Lotus’ leaf water repellent properties can be attained. It is concluded that the versatility and features variations of structures formed is by far superior to those obtained via laser processing with linearly polarized beams. More important, by exploiting the capabilities offered by fs CV fields, the present technique can be further extended to fabricate even more complex and unconventional structures. We believe that our approach provides a new concept in laser materials processing, which can be further exploited for expanding the breadth and novelty of applications.

Surface Structuring with Polarization-Singular Femtosecond Laser Beams Generated by a q-plate

In the last few years femtosecond optical vortex beams with different spatial distributions of the state of polarization (e.g. azimuthal, radial, spiral, etc.) have been used to generate complex, regular surface patterns on different materials. Here we present an experimental investigation on direct femtosecond laser surface structuring based on a larger class of vector beams generated by means of a q-plate with topological charge q = +1/2. In fact, voltage tuning of q-plate optical retardation allows generating a family of ultrashort laser beams with a continuous spatial evolution of polarization and fluence distribution in the focal plane. These beams can be thought of as a controlled coherent superposition of a Gaussian beam with uniform polarization and a vortex beam with a radial or azimuthal state of polarization. The use of this family of ultrashort laser beams in surface structuring leads to a further extension of the achievable surface patterns. The comparison of theoretical predictions of the vector beam characteristics at the focal plane and the generated surface patterns is used to rationalize the dependence of the surface structures on the local state of the laser beam, thus offering an effective way to either design unconventional surface structures or diagnose complex ultrashort laser beams.

Generation of femtosecond optical vortex pulse in fiber based on an acoustically induced fiber grating

We proposed a method for generation of a femtosecond optical vortex pulse in a two-mode fiber based on an acoustically induced fiber grating (AIFG) driven by a radio frequency source. Theoretical analysis and experimental results demonstrated that the left- and right-handed circular polarization fundamental modes of the femtosecond optical pulse could be converted to the linearly polarized ±1-order optical vortex modes through the AIFG with the mode conversion efficiency of ∼95%. The off-axial interference experiment and the polarization angle-dependent intensity examination were performed to verify the topological charge and the polarization state of the femtosecond optical vortex, respectively.

Bio-Inspired Functional Surfaces Based on Laser-Induced Periodic Surface Structures

Nature developed numerous solutions to solve various technical problems related to material surfaces by combining the physico-chemical properties of a material with periodically aligned micro/nanostructures in a sophisticated manner. The utilization of ultra-short pulsed lasers allows mimicking numerous of these features by generating laser-induced periodic surface structures (LIPSS). In this review paper, we describe the physical background of LIPSS generation as well as the physical principles of surface related phenomena like wettability, reflectivity, and friction. Then we introduce several biological examples including e.g., lotus leafs, springtails, dessert beetles, moth eyes, butterfly wings, weevils, sharks, pangolins, and snakes to illustrate how nature solves technical problems, and we give a comprehensive overview of recent achievements related to the utilization of LIPSS to generate superhydrophobic, anti-reflective, colored, and drag resistant surfaces. Finally, we conclude with some future developments and perspectives related to forthcoming applications of LIPSS-based surfaces.

Direct Femtosecond Laser Surface Structuring with Optical Vortex Beams Generated by a q-plate

Creation of patterns and structures on surfaces at the micro- and nano-scale is a field of growing interest. Direct femtosecond laser surface structuring with a Gaussian-like beam intensity profile has already distinguished itself as a versatile method to fabricate surface structures on metals and semiconductors. Here we present an approach for direct femtosecond laser surface structuring based on optical vortex beams with different spatial distributions of the state of polarization, which are easily generated by means of a q-plate. The different states of an optical vortex beam carrying an orbital angular momentum ℓ = ±1 are used to demonstrate the fabrication of various regular surface patterns on silicon. The spatial features of the regular rippled and grooved surface structures are correlated with the state of polarization of the optical vortex beam. Moreover, scattered surface wave theory approach is used to rationalize the dependence of the surface structures on the local state of the laser beam characteristics (polarization and fluence). The present approach can be further extended to fabricate even more complex and unconventional surface structures by exploiting the possibilities offered by femtosecond optical vector fields.

Laser ablation of silicon induced by a femtosecond optical vortex beam

We investigate laser ablation of crystalline silicon induced by a femtosecond optical vortex beam, addressing how beam properties can be obtained by analyzing the ablation crater. The morphology of the surface structures formed in the annular crater surface allows direct visualization of the beam polarization, while analysis of the crater size provides beam spot parameters. We also determine the diverse threshold fluences for the formation of various complex microstructures generated within the annular laser spot on the silicon sample. Our analysis indicates an incubation behavior of the threshold fluence as a function of the number of laser pulses, independent of the optical vortex polarization, in weak focusing conditions.

Radially and azimuthally polarized laser induced shape transformation of embedded metallic nanoparticles in glass

Radially and azimuthally polarized picosecond (~10 ps) pulsed laser irradiation at 532 nm wavelength led to the permanent reshaping of spherical silver nanoparticles (~30 - 40 nm in diameter) embedded in a thin layer of soda-lime glass. The observed peculiar shape modifications consist of a number of different orientations of nano-ellipsoids in the cross-section of each written line by laser. A Second Harmonic Generation cross-sectional scan method from silver nanoparticles in transmission geometry was adopted for characterization of the samples after laser modification. The presented approach may lead to sophisticated marking of information in metal-glass nanocomposites.