Design of multilayer planar film structures for near-perfect absorption in the visible to near-infrared

Modeling of the synergistic anti-reflection effect in gradient refractive index films integrated with subwavelength structures for photothermal conversion

Photothermal materials generally suffer from challenges such as low photothermal conversion efficiency and inefficient full-spectrum utilization of solar energy. This paper proposes gradient refractive index transparent ceramics (GRITCs) integrated with subwavelength nanostructure arrays and simulates the synergistic anti-reflection effect by an admittance recursive model. An innovative subwavelength structure, possessing a superior light-trapping capability, is initially crafted based on this model. Subsequently, various intelligent optimization algorithms including genetic algorithm, particle swarm optimization, and simulated annealing are employed to optimize the structure of gradient refractive index films respectively. Finally, the photothermal conversion efficiencies of devices based on different photothermal materials are calculated. The simulations and finite-difference time-domain calculations demonstrate that the three-layer GRITCs integrated with an optimal SNA exhibit outstanding full-spectrum and omnidirectional anti-reflection performance. The solar transmittance of the devices can exceed 97% for light wavelengths ranging from 300 to 2500 nm over the full angle of incidence. Our results reveal that the synergistic anti-reflection effect in the SNAs and GRITCs can enhance the photothermal conversion efficiency by more than 20%.

Design, preparation, and property analysis of metal/dielectric multilayer film with wavelength selectivity

Metal/dielectric multilayer films have important applications in energy-saving glass, stealth materials, solar energy utilization and other fields. In the current study, the thickness of each layer of TiO2/Ag/TiO2/Ag/TiO2film is optimized. The effects of the number of metal/dielectric multilayer films and the incident light angle on their optical properties were investigated. The TiO2/Ag/TiO2/Ag/TiO2film was prepared by electron beam evaporation coating technology, and their reflectance and transmittance were measured. The measurement results show that the visible light transmittance (380-780 nm) of the film can achieve 68.7%, and the infrared reflectance (780-2500 nm) can reach 95.9%. Compared with the traditional dielectric/metal/dielectric three-layer film, the visible light transmittance of the film is higher, and the solar infrared reflectance is greatly improved. In the solar radiation band (280-2500 nm), the average error between the experimental reflectance and transmittance and the theoretical prediction results is less than 0.03. The distribution of electric and magnetic fields inside the film was simulated by finite-difference time-domain method. The simulation results show that the high visible light transmittance is due to the interference resonance of electromagnetic waves inside the film. Taking Shanghai as an example, under our calculation conditions, compared with ordinary SiO2glass, TiO2/Ag/TiO2/Ag/TiO2film can reduce the total energy consumption of buildings by 14.3% and refrigeration energy consumption by 17.2%.

Angle-Insensitive Ultrathin Broadband Visible Absorber Based on Dielectric-Semiconductor-Lossy Metal Film Stacks

Ultrathin broadband absorbers with high efficiency, wide angular tolerance, and low fabrication cost are in demand for various applications. Here, we present an angle-insensitive ultrathin (<150 nm) broadband absorber with an average 96.88% (experiment) absorptivity in the whole visible range by utilizing a simple dielectric-semiconductor-lossy metal triple-layer film structure. The excellent broadband absorption performance of the device results from the combined action of the enhanced absorptions in the semiconductor and lossy metal layers exploiting strong interference effects and can be maintained over a wide viewing angle up to ±60°. Benefiting from the lossy metal providing additional absorption, our design reduces the requirement for the semiconductor's material dispersion and has great flexibility in the material selection of the metal layer. Additionally, the lithography-free nature of the proposed broadband visible absorber provides a high-throughput fabrication convenience, thus holding great potential for its large-area applications in various fields.

Deep learning empowering design for selective solar absorber

The selective broadband absorption of solar radiation plays a crucial role in applying solar energy. However, despite being a decade-old technology, the rapid and precise designs of selective absorbers spanning from the solar spectrum to the infrared region remain a significant challenge. This work develops a high-performance design paradigm that combines deep learning and multi-objective double annealing algorithms to optimize multilayer nanostructures for maximizing solar spectral absorption and minimum infrared radiation. Based on deep learning design, we experimentally fabricate the designed absorber and demonstrate its photothermal effect under sunlight. The absorber exhibits exceptional absorption in the solar spectrum (calculated/measured = 0.98/0.94) and low average emissivity in the infrared region (calculated/measured = 0.08/0.19). This absorber has the potential to result in annual energy savings of up to 1743 kW h/m2 in areas with abundant solar radiation resources. Our study opens a powerful design method to study solar-thermal energy harvesting and manipulation, which will facilitate for their broad applications in other engineering applications.

Three-Layered Thin Films for Simultaneous Infrared Camouflage and Radiative Cooling

With the rapid advancements in aerospace technology and infrared detection technology, there are increasing needs for materials with simultaneous infrared camouflage and radiative cooling capabilities. In this study, a three-layered Ge/Ag/Si thin film structure on a titanium alloy TC4 substrate (a widely used skin material for spacecraft) is designed and optimized to achieve such spectral compatibility by combining the transfer matrix method and the genetic algorithm. The structure exhibits a low average emissivity of 0.11 in the atmospheric windows of 3-5 μm and 8-14 μm for infrared camouflage and a high average emissivity of 0.69 in 5-8 μm for radiative cooling. Furthermore, the designed metasurface shows a high degree of robustness regarding the polarization and incidence angle of the incoming electromagnetic wave. The underlying mechanisms allowing for the spectral compatibility of the metasurface can be elucidated as follows: the top Ge layer selectively transmits electromagnetic waves ranging from 5-8 μm while it reflects those in the ranges of 3-5 μm and 8-14 μm. The transmitted electromagnetic waves from the Ge layer are first absorbed by the Ag layer and then localized in the Fabry-Perot resonance cavity formed by Ag layer, Si layer and TC4 substrate. Ag and TC4 make further intrinsic absorptions during the multiple reflections of the localized electromagnetic waves.

Large-Scale Moth-Eye-Structured Roll Mold Fabrication Using Sputtered Glassy Carbon Layer and Transferred Moth-Eye Film Characterization

Currently, there is high demand for the development of a highly mass-producible technology for manufacturing moth-eye-structured films with an antireflection function. Conventional moth-eye-structured films have been produced by roll-to-roll (RTR) ultraviolet nanoimprint lithography (UV-NIL) using porous alumina, but the process of manufacturing the roll mold with aluminum is both complicated and time-consuming. To solve this problem, we proposed a sputtering process for forming a thin film of glassy carbon on a roll substrate and fabricated a moth-eye structure through the irradiation of oxygen plasma. A glassy carbon (GC) moth-eye-structure roll mold with a uniform reflectance of less than 0.1% over a length of 1560 mm was fabricated following this method. In addition, a superhydrophobic moth-eye-structured film was produced by RTR UV-NIL using the proposed roll mold, which exhibited a reflectance of 0.1%. In this study, a moth-eye-structure roll using porous alumina was compared with a film transferred from it. The GC moth-eye-structure roll mold was found to be superior in terms of antireflection, water repellency, and productivity. When the proposed large-area GC moth-eye-structured film was applied to window glass, significant anti-reflection and water-repellent functionalities were obtained.