Lignin reinforcement of urea-crosslinked starch films for reduction of starch biodegradability to improve slow nitrogen release properties under natural aerobic soil condition

Sustained release, antimicrobial, and antioxidant properties of modified porous starch-based biodegradable polylactic acid/polybutylene adipate-co-terephthalate/thermoplastic starch active packaging film

Porous starch (PS) is a modified starch with commendable biodegradable and adsorption properties. PS exhibits poor thermal stability, and the aqueous solution casting method is conventionally used for PS-activated packaging films. This approach limits the large-scale production of films and makes it difficult to play the functions of porous pores. In this study, PS was prepared by enzymatic digestion combined with freeze-drying and adsorbed with clove essential oil (CEO) after cross-linking with sodium trimetaphosphate. Subsequently, a novel PLA/PBAT/TPS/ScPS-CEO sustained release active packaging film was prepared by blending PLA, PBAT, TPS, and ScPS-CEO using industrial melt extrusion. Compared with PS, ScPS effectively slowed down the release of CEO from the film, with the maximum release of active substances at equilibrium increasing by approximately 100 %, which significantly enhanced the persistence of the antimicrobial and antioxidant properties. The polylactic acid/poly (butylene adipate-co-terephthalate)/thermoplastic starch/trimetaphosphate-crosslinked porous starch incorporated with clove essential oil (PLA/PBAT/TPS/ScPS-CEO) film could reduce the proteolysis, lipid oxidation and microbial growth of salmon, extending its shelf life by approximately 100 % at 4 °C. These results indicate that the ScPS can be used in fresh packaging material in practical applications.

Production and characterization of starch-lignin based materials: A review

In their pristine state, starch and lignin are abundant and inexpensive natural polymers frequently considered green alternatives to oil-based and synthetic polymers. Despite their availability and owing to their physicochemical properties; starch and lignin are not often utilized in their pristine forms for high-performance applications. Generally, chemical and physical modifications transform them into starch- and lignin-based materials with broadened properties and functionality. In the last decade, the combination of starch and lignin for producing reinforced materials has gained significant attention. The reinforcing of starch matrices with lignin has received primary focus because of the enhanced water sensitivity, UV protection, and mechanical and thermal resistance that lignin introduces to starch-based materials. This review paper aims to assess starch-lignin materials' production and characterization technologies, highlighting their physicochemical properties, outcomes, challenges, and opportunities. First, this paper describes the current status, sources, and chemical modifications of lignin and starch. Next, the discussion is oriented toward starch-lignin materials and their production approaches, such as blends, composites, plasticized/crosslinked films, and coupled polymers. Special attention is given to the characterization methods of starch-lignin materials, focusing on their advantages, disadvantages, and expected outcomes. Finally, the challenges, opportunities, and future perspectives in developing starch-lignin materials, such as adhesives, coatings, films, and controlled delivery systems, are discussed.

Green construction and release mechanism of lignin-based double-layer coated urea

BACKGROUND

Lignin played an important role in the establishment of coated fertilizers coating material as a substitute for petrochemical raw materials. However, so far, the lignin-based coated fertilizers was limited in only the poor slow-release performance. To achieve good slow-release performance of lignin-based coated fertilizers, hydrophilic of lignin need to be resolved to establish an green and better controllable lignin-based coated fertilizers.

RESULTS

In the study, a novel green double layer coating with lignin-based polyurethane (LPU) as the inner coating and epoxy resin (EP) as the outer coating was effectively constructed for coated urea. Fourier transform infrared spectra confirmed that lignin and polycaprolactone diol successfully reacted with Hexamethylene diisocyanate. The loss weight and water contact angle (WCA, 75.6-63.6°) of the LPUs decreased with the increased lignin content. The average particle hardness of the lignin-based double-layer coated urea (LDCU) first increased from 58.1 N (lignin of 30%) to 67.0 N (lignin of 60%), but then decreased to 62.3 N (lignin of 70%). The release longevity of the coated urea was closely related to the preparation parameters of the coating material. The optimal cumulative nutrient release rate (79.4%) of LDCU was obtained (lignin of 50%, -CNO/-OH molar ratios of 1.15, EP of 35%, and coating ratio of 5%). The aggregates of hydrone on the LDCU caused the dissolution and swelling of nutrients, and then the diffusion of nutrients through the concentration gradient.

CONCLUSIONS

A though the nutrient release of the LDCUs was affected by many factors, the successful development of the LDCUs will help improve the rapid development of the coated fertilizer industry.

Methylcellulose/lignin biocomposite as an eco-friendly and multifunctional coating material for slow-release fertilizers: Effect on nutrients management and wheat growth

To obviate adverse effects from the non-biodegradability of certain polymer-based slow-release fertilizers (SRFs) and to offset higher operational costs, the use of biopolymers as coating material has recently caught interest in the research circles. The present work aims to design a sustainable coating material based on biodegradable polymers. To this end, Alfa plant was initially exploited as a viable sustainable source for the extraction of lignin (LGe), which was in turn integrated into the development of a three-dimensional cross-linked network, including methylcellulose (MC) as a matrix and citric acid (CA) as a cross-linking agent. Then, the designed coating material was applied onto Di-ammonium Phosphate (DAP) and Triple Superphosphate (TSP) water-soluble fertilizers in a rotating pan machine. Chemical, physical, and biodegradation studies have confirmed that the coating material is environmentally-friendly. Nutrients release experiments in water as well as in soil environments have proved the effectiveness of the MC and MC/LGe coating layers in delaying the nutrients discharge. Besides, the nutrients release from coated DAP and TSP lasted longer than 30 days. Furthermore, the coating film enhanced the fertilizers mechanical resistance and boosted the soil water retention capacity. The agronomic evaluation has also confirmed their remarkable potential in enhancing wheat leaf area, chlorophyll content and biomass, in addition to the roots architecture and the final fruiting efficiency. These results showed that this hybrid composite could be used as an efficient coating material to produce slow-release fertilizers with multifunctional performances.

Development of polymer composites and encapsulation technology for slow-release fertilizers

The fertilizer manufacturing faces an ongoing challenge to develop its products to raise the effectiveness of their application, mainly of nitrogenous fertilizers, as well as to reduce any probable adverse ecological effect. In general, chemical fertilizers are very necessary for agricultural lands to provide the essential nutrients for plant growth, which are lost and leached into the surrounding environment during irrigation, which then leads to unwanted side effects, such as crop failure or increased losses to the environment. To solve this problem of nutrients being wasted, the most effective way is to use slow or controlled-release fertilizers (S/CRFs). The current review provides an insight vision into the methods used to save agricultural fertilizers from being wasted due to irrigation. The functional materials or physical techniques are used to maintain a steady release of nutrients. Fertilizers are encapsulated with various compounds based on synthetic or natural polymers to be used as SRFs. In this review paper, a comprehensive survey is presented on SRFs as an effective method in dealing with the problem of fertilizer wastage during irrigation. This review discusses the technology and applications of the latest research findings in this field.

Lignin linked to slow biodegradability of urea-crosslinked starch in an anaerobic soil environment

For slowing fast solubility and increasing the period of urea’s release in soil, urea-crosslinked starch (UcS) was prepared and applied as a slow release fertilizer. The higher environmental biodegradability of UcS is a major drawback for slow release of urea yet it provides an important challenge for large scale production and application on anaerobic farm lands. Hence, in order to reduce biodegradability of UcS, impregnation of UcS with 5–20 wt% of lignin is proposed. Lignin impregnated UcS was buried for a maximum period of 28–64 days under a constructed anaerobic soil environment. Hill’s model predicted that mineralization of UcS by lignin would be reduced by 5.48%. Microbial growth on UcS was inhibited by lignin at the rate of 0.84 day−1. The α-amylase activity was retarded in response to UcS impregnation with lignin at the rate of 810.94 μg h−1 g−1 soil. Lignin also showed improvement in half-life of UcS up to 0.51 days. This work concluded that lignin impregnation was an efficient approach for improvement of UcS through increasing resistance against natural biodegraders.