Influence of activated carbon modifications on their catalytic activity in methanol and ethanol conversion reactions

Ethanol Dehydrogenation to Acetaldehyde over Co@N-Doped Carbon

Cobalt and nitrogen co-doped carbon materials (Co@CN) have recently attracted significant attention as highly efficient noble-metal-free catalysts exhibiting a large application range. In a similar research interest, and taking into account the ever-increasing importance of bioethanol as a renewable raw material, here, we report the results on ethanol dehydrogenation to acetaldehyde over Co@NC catalysts. The catalyst samples were synthesized by a variety of affordable techniques, ensuring generation of various types of Co species incorporated in carbon, such as subnanosized cobalt sites and nano-sized particles of metallic cobalt and cobalt oxides. The catalytic activity was tested under both oxidative and non-oxidative gas-phase conditions at 200–450 °C using a fixed-bed flow reactor. The non-oxidative conditions proved to be much more preferable for the target reaction, competing, however, with ethanol dehydration to ethylene. Under specified reaction conditions, ethanol conversion achieved a level of 66% with 84% selectivity to acetaldehyde at 400 °C. The presence of molecular oxygen in the feed led mainly to deep oxidation of ethanol to COx, giving acetaldehyde in a comparatively low yield. The potential contribution of carbon itself and supported cobalt forms to the observed reaction pathways is discussed.

Conversion of Secondary C3-C4 Aliphatic Alcohols on Carbon Nanotubes Consolidated by Spark Plasma Sintering

We analyze how the changes in the dimension of carbon nanomaterial (CNM) affect their catalytic conversion of secondary aliphatic alcohols. Carbon nanotubes (CNTs) consolidated by spark plasma sintering (SPS) were inactive in the conversion of secondary C₃-C₄ aliphatic alcohols because of the «healing» of defects in carbon structure during SPS. Gas-phase treatment of consolidated CNTs with HNO₃ vapors led to their surface oxidation without destruction of the bulk structure of pellets. The oxygen content in consolidated CNTs determined by X-ray photoelectron spectroscopy increased from 11.3 to 14.9 at. % with increasing the oxidation time from 3 to 6 h. Despite the decrease in the specific surface area, the oxidized samples showed enhanced catalytic activity in alcohol conversion because of the increased number of oxygen radicals with unpaired electrons, which was established by electron paramagnetic resonance spectroscopy. We conclude that the structure of CNM determines the content and/or ratio of sp² and sp³-hybridized carbon atoms in the material. The experimental and literature data demonstrated that sp³-hybridized carbon atoms on the surface are probably the preferable site for catalytic conversion of alcohols.

Acid Mesoporous Carbon Monoliths from Lignocellulosic Biomass Waste for Methanol Dehydration

Activated carbon monoliths (ACMs), with 25 cells/cm², were prepared from the direct extrusion of Alcell, Kraft lignin and olives stones particles that were impregnated with phosphoric acid, followed by activation at 700 °C. These ACMs were used as catalysts for methanol dehydration reaction under air atmosphere. ACM that was prepared from olive stone and at impregnation ratio of 2, OS2, showed the highest catalytic activity, with a methanol conversion of 75%, a selectivity to dimethyl ether (DME) higher than 90%, and a great stability under the operating conditions studied. The results suggest that the monolithic conformation, with a density channel of 25 cells/cm² avoid the blockage of active sites by coke deposition to a large extent. Methanol conversion for OS2 was reduced to 29% in the presence of 8%v water, at 350 °C, although the selectivity to DME remained higher than 86%. A kinetic model of methanol dehydration in the presence of air was developed, while taking into account the competitive adsorption of water. A Langmuir-Hinshelwood mechanism, whose rate-limiting step was the surface reaction between two adsorbed methanol molecules, represented the experimental data under the conditions studied very well. An activation energy value of 92 kJ/mol for methanol dehydration reaction and adsorption enthalpies for methanol and water of −12 and −35 kJ/mol, respectively, were obtained.

Methanol Dehydration to Dimethyl Ether on Zr-Loaded P-Containing Mesoporous Activated Carbon Catalysts

Activated carbons have been prepared by the chemical activation of olive stones with phosphoric acid and loaded with Zr. The addition of Zr to the phosphorus-containing activated carbons resulted in the formation of zirconium phosphate surface groups. Gas phase methanol dehydration has been studied while using the prepared Zr-loaded P-containing activated carbons as catalysts. Carbon catalysts showed high steady-state methanol conversion values, which increased with Zr loading up to a limit that was related to P content. The selectivity towards dimethyl ether was higher than 95% for all Zr loadings. Zirconium phosphate species that were present on catalysts surface were responsible for the catalytic activity.

Carbon-Based Catalyst from Pyrolysis of Waste Tire for Catalytic Ethanol Dehydration to Ethylene and Diethyl Ether

This work investigated the use of waste tire as a source of carbon in preparation of carbon-based catalysts for applying in ethanol dehydration. The pyrolysis of waste tire was performed to obtain the solid carbon, and then it was treated with two different acids including HCl and HNO3 prior to the activation process with different temperatures to gain suitable carbon catalysts. All carbon catalysts were characterized using nitrogen physisorption, XRD, FTIR, and acid-base titration. The catalysts were tested for catalytic ethanol dehydration in a micropacked-bed reactor under the temperature range from 200°C to 400°C. It revealed that the ethanol conversion increased with increasing the reaction temperature for all catalysts. The carbon catalyst treated with HCl and calcined at 420°C (AC_H420) exhibited the highest ethanol conversion of 36.2% at 400°C having ethylene and diethyl ether selectivity of 65.9 and 33.5%, respectively. The high activity of this catalyst can be attributed to the high acid density at the surface (18.5 μmol/m2), which was significantly higher than those of most other catalysts (less than 8.0 μmol/m2).

Dehydrogenation of Ethanol to Acetaldehyde over Different Metals Supported on Carbon Catalysts

Recently, the interest in ethanol production from renewable natural sources in Thailand has been receiving much attention as an alternative form of energy. The low-cost accessibility of ethanol has been seen as an interesting topic, leading to the extensive study of the formation of distinct chemicals, such as ethylene, diethyl ether, acetaldehyde, and ethyl acetate, starting from ethanol as a raw material. In this paper, ethanol dehydrogenation to acetaldehyde in a one-step reaction was investigated by using commercial activated carbon with four different metal-doped catalysts. The reaction was conducted in a packed-bed micro-tubular reactor under a temperature range of 250–400 °C. The best results were found by using the copper doped on an activated carbon catalyst. Under this specified condition, ethanol conversion of 65.3% with acetaldehyde selectivity of 96.3% at 350 °C was achieved. This was probably due to the optimal acidity of copper doped on the activated carbon catalyst, as proven by the temperature-programmed desorption of ammonia (NH3-TPD). In addition, the other three catalyst samples (activated carbon, ceria, and cobalt doped on activated carbon) also favored high selectivity to acetaldehyde (>90%). In contrast, the nickel-doped catalyst was found to be suitable for ethylene production at an operating temperature of 350 °C.