Efficient production of polyhydroxybutyrate from slaughterhouse waste using a recombinant strain of Cupriavidus necator DSM 545

Slaughterhouse residues are greatly available and can pose a threat to the environment if not disposed of correctly. Such by-products can be proficiently processed into polyhydroxyalkanoates by accurately selected and developed bacterial strains. Cupriavidus necator DSM 545, one of the most efficient polyhydroxyalkanoates-producing strain, cannot grow well on fatty substrates. In this work, a recombinant lipolytic C. necator microbe was developed for the efficient conversion of slaughtering by-products into polyhydroxyalkanoates. Two lipase sequences, lipC and lipH of Pseudomonas stutzeri BT3, were effectively expressed in C. necator DSM 545. The engineered strain C. necator DSM 545 JR11, selected for the outstanding extracellular lipolytic activity, produced high levels of polyhydroxyalkanoates (nearly 65% of cell dry mass) from udder, jowl and membrane caul fat. This research is crucial to the cost-effective one-step processing of slaughterhouse waste into polyhydroxyalkanoates with useful applications in several industrial and medical sectors.

Effects of pig genotype, immunological castration, and use of ractopamine on growth performance, carcass traits, and pork quality for entire male pigs

Entire male (EM) pigs (152; ∼30 kg body weight) were used to examine immunocastration using Improvest and feeding ractopamine on growth performance, carcass and meat quality, and fatty acid composition. Timing for administering second dose of Improvest compared dosing at 4 and 8 wk pre-slaughter. A factorial arrangement evaluated two genotypes [Large Whites and Duroc crossbreds (Durocs)] by five management regimens (EM fed control diet, EM fed ractopamine, second dose Improvest 4 wk pre-slaughter, second dose Improvest 8 wk pre-slaughter, second dose Improvest 4 wk pre-slaughter plus ractopamine). Average daily gain and gain to feed (G:F) were generally greater (P ≤ 0.01) in Durocs. Immunocastration increased (P < 0.01) dry matter intake (DMI); feeding ractopamine decreased (P < 0.02) DMI and increased (P < 0.03) G:F. Immunocastration decreased (P < 0.04) carcass and lean yields; feeding ractopamine increased (P < 0.04) carcass weights, lean yield, muscling, and longissimus shear force while decreasing (P < 0.01) backfats. Immunocastration did not affect loin pH, color, drip loss, and shear force. Timing for second Improvest dose did not affect most growth performance, carcass, and meat quality traits except for greater (P < 0.02) backfats when administering dose 8 wk pre-slaughter. Effects of immunocastration and (or) feeding ractopamine were relatively consistent in both genotypes evaluated.

Effects of withdrawing high-fiber ingredients before marketing on finishing pig growth performance, carcass characteristics, and intestinal weights

Two experiments were conducted to determine the duration of high-fiber ingredient removal from finishing pig diets before marketing to restore carcass yield and carcass fat iodine value (IV), similar to pigs continuously fed a corn-soybean meal diet. In experiment 1, 288 pigs (initially 38.4 ± 0.3 kg body weight [BW]) were used in an 88-d study and fed either a low-fiber corn-soybean meal diet from day 0 to 88 or a high-fiber diet containing 30% corn distillers dried grains with solubles and 19% wheat middlings until day 20, 15, 10, 5, or 0 before slaughter and switched to the low-fiber corn-soybean meal diet thereafter. Diets were not balanced for net energy. From day 0 to 88, pigs continuously fed the high-fiber diet tended to have increased average daily feed intake (P = 0.072) and decreased G:F and carcass yield (P = 0.001) compared with pigs fed the low-fiber corn-soybean meal diet. Pigs continuously fed the high-fiber diet had greater (P < 0.010) IV of jowl, backfat, belly, and ham collar fat than those fed the low-fiber corn-soybean meal diet throughout. As days of withdrawal increased, pigs previously fed the high-fiber diet had increased carcass yield (quadratic; P = 0.039). Pigs continuously fed the high-fiber diet had heavier (percentage of hot carcass weight [HCW]) full large intestines (P = 0.003) than pigs fed the corn-soybean meal diet. Full large intestine weight decreased (linear; P = 0.018) as withdrawal time increased. Belly fat IV tended (linear; P = 0.080) to improve as withdrawal time increased. In experiment 2, a total of 1,089 pigs (initially 44.5 ± 0.1 kg BW) were used in a 96-d study with the same dietary treatments as in experiment 1, except pigs were fed the high-fiber diet until day 24, 19, 14, 9, or 0 before slaughter and then switched to the corn-soybean meal diet. Pigs fed the high-fiber diet throughout had decreased average daily gain and G:F (P = 0.001) compared with those fed the low-fiber corn-soybean meal diet. For pigs initially fed the high-fiber diet and then switched to the low-fiber corn-soybean meal diet, G:F tended to improve (linear; P = 0.070) as withdrawal period increased. Pigs fed the high-fiber diet throughout had decreased HCW (P = 0.001) compared with those fed the low-fiber corn-soybean meal diet and HCW marginally increased (quadratic; P = 0.077) as withdrawal period increased. In summary, switching pigs from a high-fiber diet to a corn-soybean meal diet for up to 24 d before market increased carcass yield (experiment 1) or HCW (experiment 2) with the improvement most prominent during the first 5 to 9 d after withdrawal.

Prediction of porcine carcass iodine value based on diet composition and fatty acid intake

The pig industry uses a variety of fat sources (FS) and fat levels (FL) in diets to increase energy content. The objective was to investigate the impact of FS and FL on rate and efficiency of gain, apparent total tract digestibility of dietary fat, and pork fat composition and test dietary predictors of carcass iodine value (IV). A total of 1,213 pigs (PIC 280 × PIC Camborough 42; PIC, Inc., Hendersonville, TN) with an initial BW of 32.0 ± 0.4 kg were randomly allotted to 1 of 6 dietary treatments on d 0. Treatments were arranged as a 2 × 3 factorial, with 2 FS, choice white grease (CWG; IV = 66.8) and corn oil (COIL; IV = 123.2), and 3 FL, 2, 4, or 6%. Ten pens of approximately 20 pigs each (0.70 m/pig) were randomly assigned to each of the 6 treatments. All pigs were on trial for 105 d. Pigs were harvested in 1 of 3 marketing pulls, to achieve an ideal market BW across differing rates of gain, at which time belly fat samples were collected (d 105 [457 pigs], 117 [309 pigs], or 134 [432 pigs]). Diet and belly fat samples were analyzed for fatty acid profile. Daily rate of gain was not impacted by FS or FL ( ≤ 0.325). Increasing FL and dietary energy concentration increased G:F ( < 0.001). No difference was evident for G:F between FS ( = 0.107). Increasing FL of CWG resulted in greater daily intake of SFA and MUFA than increasing FL of COIL ( < 0.001). Increasing levels of COIL resulted in greater daily intake of PUFA than increasing levels of CWG ( ≤ 0.012). Feeding CWG tended to result in great caloric efficiency adjusted for carcass yield than feeding COIL ( = 0.074). The inclusion of COIL instead of CWG tended to increase true total tract digestion of acid hydrolyzed ether extract on d 39 ( = 0.066) but not on d 104 ( = 0.402). Increasing COIL increased carcass IV at a greater magnitude than increasing CWG, resulting in a FS × FL interaction on d 105, 117, and 134 ( < 0.001). Dietary linoleic acid concentration and daily intake had a stronger linear relationship than IV product (IVP; = 0.95 vs. = 0.94 vs. = 0.85, respectively). In conclusion, limiting linoleic acid dietary concentration and intake is key to lowering carcass IV. To meet a carcass IV standard of 74 g/100 g, linoleic acid concentration had to be <3.4% and intake had to be <88 g/d. Dietary linoleic acid is a superior predictor of carcass IV compared with IVP, especially when high-fat diets are used.

Effect of time interval between the second Improvest® dose and slaughter and corn dried distillers grains with solubles feeding strategies on carcass composition, primal cutout, and pork quality of immunologically castrated pigs

Effects of dried distillers grains with solubles (DDGS) feeding strategies on carcass composition, primal cutout, and lean quality of immunologically castrated (IC; n=863) pigs were evaluated, and consisted of: 1) corn-soybean meal (CS) diet (PCon); 2) CS+40% DDGS (NCon); 3) CS+40, 30, 20, or 10% DDGS fed in phases 1 to 4, respectively (SD); or 4) CS+40% DDGS fed in phase 1 to 3 and CS in phase 4 (WD). All pigs received the first dose of Improvest® at 11weeks. of age, and the second dose was administered at either 9, 7, or 5weeks. before slaughter at 24weeks. of age. The SD and WD improved carcass dressing percentage and resulted in intermediate primal cut yields and pork loin quality compared with pigs fed PCon and NCon. Increasing the time interval between second dose of Improvest® and slaughter increased adipose tissue accretion but did not affect lean quality of pork.

Calculating the iodine value for Italian heavy pig subcutaneous adipose tissue from fatty acid methyl ester profiles

In this work, different equations were compared as for their effectiveness in predicting the iodine value (IV), based on fatty acid (FA) composition of subcutaneous adipose tissue of Italian heavy pigs. In particular, six equations were tested: AOCS (1); modified AOCS (2), including all unsaturated FA (UFA); regression models obtained using the stepwise regression procedure as variable selection method, calculated considering only UFA (3) or all the FA (4); regression models obtained using the backward elimination procedure, calculated considering only UFA (5) or all the FA (6). The comparison of the equations performance, estimated using an external test set, showed that the use of regression models led to significant enhancements of prediction accuracy with respect to the AOCS equations. Using both equations 4 and 6, the average paired differences between experimental and predicted IV values were not statistically significant. Therefore, it is possible to use these equations for IV estimation of the subcutaneous adipose tissue of Italian heavy pigs.

Influence of dietary fat source and feeding duration on finishing pig growth performance, carcass composition, and fat quality

A total of 160 finishing pigs (PIC 327 × 1050; initially 45.6 kg) were used in an 84-d experiment to evaluate the effects of dietary fat source and feeding duration on growth performance, carcass characteristics, and carcass fat quality. There were 2 pigs per pen with 8 pens per treatment. The 10 dietary treatments were a corn-soybean meal control diet with no added fat and a 3 × 3 factorial with main effects of fat source (4% tallow, 4% soybean oil, or a blend of 2% tallow and 2% soybean oil) and feeding duration (d 0 to 42, 42 to 84, or 0 to 84). The control corn-soybean meal diet was fed in place of added fat diets when needed for duration treatment purposes. On d 0, 1 pig was identified in each pen and fat biopsy samples of the back, belly, and jowl were collected on d 0, 41, and 81 for fatty acid analysis. At the conclusion of the study, all pigs were harvested, carcass characteristics were determined, and back, belly, and jowl fat samples were collected for analysis. Overall (d 0 to 84), there were no differences among pigs fed the different fat sources for growth and carcass characteristics; however, pigs fed diets with added fat for the entire study had improved ( = 0.036) G:F compared with pigs fed the control diet without added fat. Pigs fed supplemental fat throughout the entire study also had improved ( < 0.05) ADG and G:F as well as heavier d-84 BW ( = 0.006) compared with pigs fed additional fat during only 1 period. Adding fat for the entire study increased ( = 0.032) backfat and tended to reduce ( = 0.079) the fat free lean index compared with pigs fed the control diet without added fat. Added fat also increased ( < 0.05) the iodine value (IV) when compared with pigs fed the control diet. Increasing the feeding duration of soybean oil lowered MUFA and increased PUFA concentrations for all fat depots, whereas these values remained relatively unchanged by the addition of tallow (duration × fat source interactions, < 0.05). Our study failed to show any feeding period × fat source interactions ( < 0.05) in fatty acid composition or IV for jowl fat, whereas this interaction occurred for belly fat and backfat, which would indicate a longer turnover rate for jowl fat. In conclusion, feeding additional fat improved ADG and G:F; however, feeding soybean oil for an increased duration, either alone or in combination with tallow, negatively affected the fatty acid composition and IV of different fat depots.

Equations generated to predict iodine value of pork carcass back, belly, and jowl fat

Data from existing literature were used to generate equations to predict finishing pig back, belly, and jowl fat iodine values (IV) and an experiment was conducted to evaluate these equations. The final database included 24, 21, and 29 papers for back, belly, and jowl fat IV, respectively. For experiments that changed dietary fatty acid composition, initial (INT) diets were defined as those fed before the change in diet composition and final (FIN) diets were those fed after. The predictor variables tested were divided into 5 groups: 1) diet fat composition (dietary percent C16:1, C18:1, C18:2, C18:3, EFA, unsaturated fatty acids, and IV product) for both INT and FIN diets, 2) day feeding the INT and FIN diets, 3) ME or NE of the INT and FIN diet, 4) live performance criteria (initial BW, final BW, ADG, ADFI, and G:F), and 5) carcass criteria (HCW and backfat thickness). The PROC MIXED procedure of SAS (SAS Inst., Inc., Cary, NC) was used to develop regression equations. Evaluation of models with significant terms was then conducted based on the Bayesian information criterion. The optimum equations to predict back, belly, and jowl fat IV were backfat IV = 84.83 + (6.87 × INT EFA) - (3.90 × FIN EFA) - (0.12 × INT days) - (1.30 × FIN days) - (0.11 × INT EFA × FIN days) + (0.048 × FIN EFA × INT days) + (0.12 × FIN EFA × FIN days) - (0.0060 × FIN NE) + (0.0005 × FIN NE × FIN days) - (0.26 × backfat depth); belly fat IV = 106.16 + (6.21 × INT EFA) - (1.50 × FIN days) - (0.11 × INT EFA × FIN days) - (0.012 × INT NE) + (0.00069 × INT NE × FIN days) - (0.18 × HCW) - (0.25 × backfat depth); and jowl fat IV = 85.50 + (1.08 × INT EFA) + (0.87 × FIN EFA) - (0.014 × INT days) - (0.050 × FIN days) + (0.038 × INT EFA × INT days) + (0.054 × FIN EFA × FIN days) - (0.0066 × INT NE) + (0.071 × INT BW) - (2.19 × ADFI) - (0.29 × backfat depth). Dietary treatments from the evaluation experiment consisted of a corn-soybean meal control diet with no added fat or a 3 × 3 factorial arrangement with main effects of fat source (4% tallow, 4% soybean oil, or a blend of 2% tallow and 2% soybean oil) and feeding duration (d 0 to 42, 42 to 84, or 0 to 84). The back, belly, and jowl fat IV equations tended to overestimate IV when observed IV were less than approximately 65 g/100 g and underestimate belly fat IV when actual IV are greater than approximately 74 g/100 g or when the fat blend was fed from d 0 to 84 or 42 to 84. Overall, with the exceptions noted, the regression equations were an accurate tool for predicting carcass fat quality based on dietary and pig performance factors.

The interactive effects of high-fat, high-fiber diets and ractopamine HCl on finishing pig growth performance, carcass characteristics, and carcass fat quality

A total of 576 mixed-sex pigs (PIC 327 × 1,050; initial BW = 55.8 ± 5.5 kg) were used to determine the effects of corn dried distillers grains with solubles (DDGS) and wheat middlings (midds) withdrawal 24 d before harvest in diets without or with ractopamine HCl (RAC) on growth performance, carcass characteristics, and carcass fat quality. From d 0 to 49, pigs were fed a corn-soybean meal-based diet (CS) or a diet high in unsaturated fat and crude fiber provided by 30% DDGS and 19% wheat midds (HFF) and not balanced for energy. On d 49, pens of pigs previously fed CS diets remained on the CS diet. Half of the HFF-fed pigs were switched to the CS-based diets, which served as the withdrawal regimen. Finally, half of the HFF-fed pigs remained on the same HFF diet. All 3 regimens were fed without or with 10 mg/kg RAC. There were 12 pens per treatment with 8 pigs per pen. No significant diet regimen × RAC interactions were observed. From d 0 to 49, pigs fed the CS diet had increased (P < 0.001) ADG and G:F compared with pigs fed the HFF diet. Overall (d 0 to 73), pigs fed the CS diets throughout had greater (P < 0.001) ADG and G:F than those fed the HFF diets throughout. Pigs fed the withdrawal diets had greater (P = 0.014) ADG, but similar G:F to those fed the HFF diets throughout. Pigs fed the CS diets throughout had greater (P = 0.025) carcass yield compared with pigs fed the HFF diets throughout, with those fed the withdrawal diets intermediate. Pigs fed RAC had greater (P < 0.001) ADG, G:F, and carcass yield (P = 0.061 than pigs not fed RAC. Jowl, backfat, belly, and leaf fat iodine value (IV) were lowest (P < 0.001) for pigs fed the CS diets, highest (P < 0.015) for those fed HFF diets throughout, and intermediate for pigs fed the withdrawal diet. There were no differences in either full or rinsed intestine or organ weights between pigs that were fed CS diets throughout and pigs fed the withdrawal diet; however, pigs fed the HFF diets throughout the study had increased (P = 0.002) rinsed cecum and full large intestine weights (P = 0.003) compared with the pigs fed the withdrawal diets. Withdrawing the HFF diet and switching to a CS diet for the last 24 d before harvest partially mitigated negative effects on carcass yield and IV often associated with high-fat, high-fiber ingredients such as DDGS and wheat midds. Feeding RAC for the last 24 d before market, regardless of dietary regimen, improved growth performance and carcass yield.

Impact of dietary fat source and concentration and daily fatty acid intake on the composition of carcass fat and iodine value sampled in three regions of the pork carcass

The increased inclusion of unsaturated fats in pig diets has raised issues related to pork carcass fat quality. The objective of this experiment was to more precisely measure how differing levels of daily fatty acid intake alters the fatty acid composition in 3 different fat depots. A total of 42 gilts and 21 barrows (PIC 337×C22/29) with an average initial weight of 77.80±0.38 kg were allotted randomly based on sex and BW to 7 treatments: 3 and 6% of each of tallow (TAL; iodine value [IV]=41.9), choice white grease (CWG; IV=66.5), or corn oil (CO; IV=123.1) and a control (CNTR) corn-soybean meal-based diet with no added fat. Pigs were individually housed to allow accurate measurement of individual feed intake, in particular, daily dietary fatty acid and energy intake. Fat samples were collected from the jowl, belly, and loin at slaughter. Diet and carcass fat samples were analyzed for IV. Belly weights were recorded at slaughter along with a subjective belly firmness score (1=firmest to 3=least firm). Carcass lipid IV was increased (P<0.001) by increasing the degree of unsaturation of the dietary fat source (66.8, 70.3, and 76.3 for TAL, CWG, and CO, respectively). Carcass lipid IV for TAL and CWG was not affected (P>0.05) by inclusion levels; however, carcass lipid IV was greater (P<0.001) in pigs fed 6 than 3% CO (80.0 vs. 72.6), and carcasses of gilts had greater IV (P<0.001) than carcasses of barrows (71.5 vs. 69.1). Increasing the level of TAL and CO but not CWG from 3 to 6% decreased the apparent total tract digestibility of GE, resulting in a source×level interaction (P<0.05). Dietary fat source had no effect (P≥0.66) on apparent total tract digestibility of either DM or GE, but feeding 6% dietary fat increased G:F (P=0.006) over pigs fed 3% fat (0.358 vs. 0.337). Of all the fatty acids measured, only linoleic acid intake presented a reasonable coefficient of determination (R2=0.61). Overall, IV product (IVP) was approximately equal to linoleic acid intake as a predictor of carcass IV (R2=0.93 vs. R2=0.94). When inclusion of dietary fat and PUFA intake increased, IVP placed more emphasis on the dietary fat inclusion level rather than the dietary fat composition. Linoleic acid intake corrected the overemphasis placed on dietary fat inclusion by IVP. To conclude, linoleic acid intake showed a strong relationship with carcass IV and can be used as a predictor.