Effects of partial replacement of silica with surface modified nanocrystalline cellulose on properties of natural rubber nanocomposites

Hydrophobized MFC as Reinforcing Additive in Industrial Silica/SBR Tire Tread Compound

Silica is used as reinforcing filler in the tire industry. Owing to the intensive process of silica production and its high density, substitution with lightweight bio-based micro fibrillated cellulose (MFC) is expected to provide lightweight, sustainable, and highly reinforced tire composite. MFC was modified with oleoyl chloride, and the degree of substitution (DS) was maintained between 0.2 and 0.9. Subsequently, the morphology and crystallinity of the modified MFC were studied and found to be significantly dependent on the DS. The advantages associated with the use of the modified MFC in synergy with silica for the reinforcement of styrene butadiene rubber (SBR) nanocomposite was investigated in comparison with silica/SBR compound. The structural changes occasioned by the DS values influenced the processability, curing kinetics, modulus-rolling resistance tradeoff, and tensile properties of the resultant rubber compounds. We found that the compound made with modified MFC at a DS of 0.67 (MFC16) resulted to the highest reinforcement, with a 350% increase in storage modulus, 180% increase in Young`s modulus, and 15% increase in tensile strength compared to the referenced silica-filled compounds. Our studies show that MFC in combination with silica can be used to reinforce SBR compound for tire tread applications.

APPROACHING SUSTAINABILITY: NANOCELLULOSE REINFORCED ELASTOMERS—A REVIEW

Awareness of the environmental implications of conventional reinforcing fillers and the urge to reduce the carbon footprint have lead researchers to focus more on natural and sustainable materials. Nanocellulose from multitudinous sources finds use in elastomer engineering because of its distinctive properties, such as renewability, sustainability, abundance, biodegradability, high aspect ratio, excellent mechanical properties, and low cost. Green alternatives for conventional fillers in elastomer reinforcing have gained considerable interest to curb the risk of fillers from nonrenewable sources. The differences in properties of nanocellulose and elastomers render attractiveness in the search for synergistic properties resulting from their combination. This review addresses the isolation techniques for nanocellulose and challenges in its incorporation into the elastomer matrix. Surface modifications for solving incompatibility between filler and matrices are discussed. Processing of nanocomposites, various characterization techniques, mechanical behavior, and potential applications of nanocellulose elastomer composites are also discussed in detail.

Collapse

A comprehensive review on the recent advancements in natural rubber nanocomposites

Natural rubber (NR) is an eminent sustainable material and is the only agricultural product among various rubbers. Use of nanofillers in NR matrix as a reinforcing agent has gained huge attention because they offer excellent matrix-filler interaction upon forming a good dispersion in the NR matrix. Nanoscale dispersion of fillers lead to greater interfacial interactions between NR and fillers compared to microfillers, which in turn lead to a conspicuous reinforcing effect. Addition of various nanofillers into NR matrix improves not only the mechanical properties but also the electrical, thermal and antimicrobial properties to an extreme level. The current review describes the reinforcing ability of various nanofillers such as clay, graphene, carbon nanotube (CNT), titanium dioxide (TiO₂), chitin, cellulose, barium titanate (BaTiO₃) and lignin in NR matrix. Moreover, reinforcement of various hybrid nanofillers in NR is also discussed in a comprehensive manner. The review also includes the historical trajectory of rubber nanocomposites and a comprehensive account on the factors affecting the properties of the NR nanocomposites.

Surface Modified Nanocellulose and Its Reinforcement in Natural Rubber Matrix Nanocomposites: A Review

Natural rubber is of significant economic importance owing to its excellent resilience, elasticity, abrasion and impact resistance. Despite that, natural rubber has been identified with some drawbacks such as low modulus and strength and therefore opens up the opportunity for adding a reinforcing agent. Apart from the conventional fillers such as silica, carbon black and lignocellulosic fibers, nanocellulose is also one of the ideal candidates. Nanocellulose is a promising filler with many excellent properties such as renewability, biocompatibility, non-toxicity, reactive surface, low density, high specific surface area, high tensile and elastic modulus. However, it has some limitations in hydrophobicity, solubility and compatibility and therefore it is very difficult to achieve good dispersion and interfacial properties with the natural rubber matrix. Surface modification is often carried out to enhance the interfacial compatibilities between nanocellulose and natural rubber and to alleviate difficulties in dispersing them in polar solvents or polymers. This paper aims to highlight the different surface modification methods employed by several researchers in modifying nanocellulose and its reinforcement effects in the natural rubber matrix. The mechanism of the different surface medication methods has been discussed. The review also lists out the conventional filler that had been used as reinforcing agent for natural rubber. The challenges and future prospective has also been concluded in the last part of this review.

Effects of ionic liquid on cellulosic nanofiller filled natural rubber bionanocomposites

Cellulosic nanofillers are sustainable replacements of synthetic fillers while the agglomeration limits their potentials in high-performance rubber bionanocomposites. Herein, we investigate the effects of ionic liquid (IL) on cellulose nanocrystal and cellulose nanofibril filled natural rubber (NR) compounds and vulcanizates. The results indicate that IL improves the dispersion of cellulosic nanofillers, crosslinking density of NR matrix and mechanical strength of the vulcanizates. Invesigations of viscoelastic rheological behaviors show amplitude of Payne effect faints in compounds and raises relatively in vulcanizates with the increment of cellulosic nanofillers and IL.

Large amplitude oscillatory rheology of silica and cellulose nanocrystals filled natural rubber compounds

Nanoparticles reinforce rubbers and enhance Payne effect for the compounds experiencing large amplitude oscillatory shear deformation. Herein the effects of silica and cellulose nanocrystals on the Payne effect of natural rubber compounds are investigated by stress decomposition methods for clarifying the elastic and viscous nonlinearities varying with filler content and composition. The Payne effect is in general characterized by intercycle strain softening and shear thinning behaviors and intracycle hardening and thinning behaviors at high strain (strain rate) amplitudes while the filler influences the behaviors markedly at intermediate strain (rate) amplitudes. Especially, the addition of cellulose nanocrystals in the silica filled compounds improves the elastic nonlinearity and greatly weakens the viscous nonlinearity, providing a perspective on understanding the Payne effect for manufacturing high-performance rubber materials.

Converting waste lignin into nano-biochar as a renewable substitute of carbon black for reinforcing styrene-butadiene rubber

Industrial waste lignin was commonly burnt or discharged into river in the past. However, in this study, lignin has been converted into high value-added nano-biochar as a renewable reinforcing filler of styrene-butadiene rubber (SBR) by a simple high-temperature carbonization treatment. Herein, the physicochemical change in lignin before and after carbonization was investigated. It was found that lignin-derived biochar (LB) consisted of vesicle-like primary nanoparticles which were closely packed to form "high-structure" irregular fragments with a high specific surface area (83.41 m²/g). When incorporating LB into SBR, the tensile properties of LB/SBR composites were significantly improved. At the filler loading of 40 phr, the tensile strength and elongation at break of the rubber composite were improved up to 7.1-folds and 2.4-folds of pristine SBR, respectively. Compared to commercial carbon black (CB) N330, the LB showed a similar reinforcing effect on SBR. However, the analysis on the morphology, stress-strain behavior and dynamic mechanical behavior suggested distinct reinforcing mechanisms for LB- and CB-filled rubber composites, due to the difference in the surface properties and structural characteristic of fillers. This work showed the application potential of LB as a renewable substitute of CB in rubber industry and brought environmental and economic benefits for the disposal of lignin.

Hydroxymethylation-Modified Lignin and Its Effectiveness as a Filler in Rubber Composites

Kraft lignin was modified by using hydroxymethylation to enhance the compatibility between rubber based on a blend of natural rubber/polybutadiene rubber (NR/BR) and lignin. To confirm this modification, the resultant hydroxymethylated kraft lignin (HMKL) was characterized using Fourier transform infrared (FTIR) and nuclear magnetic resonance (NMR) spectroscopy. It was then incorporated into rubber composites and compared with unmodified rubber. All rubber composites were investigated in terms of rheology, mechanical properties, aging, thermal properties, and morphology. The results show that the HMKL influenced the mechanical properties (tensile properties, hardness, and compression set) of NR/BR composites compared to unmodified lignin. Further evidence also revealed better dispersion and good interaction between the HMKL and the rubber matrix. Based on its performance in NR/BR composites, hydroxymethylated lignin can be used as a filler in the rubber industry.

A review on versatile applications of blends and composites of CNC with natural and synthetic polymers with mathematical modeling

Cellulose is world's most abundant, renewable and recyclable polysaccharide on earth. Cellulose is composed of both amorphous and crystalline regions. Cellulose nanocrystals (CNCs) are extracted from crystalline region of cellulose. The most attractive feature of CNC is that it can be used as nanofiller to reinforce several synthetic and natural polymers. In this article, a comprehensive overview of modification of several natural and synthetic polymers using CNCs as reinforcer in respective polymer matrix is given. The immense activities of CNCs are successfully utilized to enhance the mechanical properties and to broaden the field of application of respective polymer. All the technical scientific issues have been discussed highlighting the recent advancement in biomedical and packaging field.

Cellulose nanomaterials as green nanoreinforcements for polymer nanocomposites

Unexpected and attractive properties can be observed when decreasing the size of a material down to the nanoscale. Cellulose is no exception to the rule. In addition, the highly reactive surface of cellulose resulting from the high density of hydroxyl groups is exacerbated at this scale. Different forms of cellulose nanomaterials, resulting from a top-down deconstruction strategy (cellulose nanocrystals, cellulose nanofibrils) or bottom-up strategy (bacterial cellulose), are potentially useful for a large number of industrial applications. These include the paper and cardboard industry, use as reinforcing filler in polymer nanocomposites, the basis for low-density foams, additives in adhesives and paints, as well as a wide variety of filtration, electronic, food, hygiene, cosmetic and medical products. This paper focuses on the use of cellulose nanomaterials as a filler for the preparation of polymer nanocomposites. Impressive mechanical properties can be obtained for these materials. They obviously depend on the type of nanomaterial used, but the crucial point is the processing technique. The emphasis is on the melt processing of such nanocomposite materials, which has not yet been properly resolved and remains a challenge.This article is part of a discussion meeting issue 'New horizons for cellulose nanotechnology'.

Surface adsorption of triblock copolymer (PEO–PPO–PEO) on cellulose nanocrystals and their melt extrusion with polyethylene

Cellulose nanocrystals (CNC) have gained a lot of interest in recent years in the field of composites due to their unique mechanical properties and also because cellulose is the most abundant and renewable polymer in nature.

Structural investigation of cellulose nanocrystals extracted from chili leftover and their reinforcement in cariflex-IR rubber latex

The morphology and chemical composition of chili fibres were investigated. Unusual low lignin content was found when compared to other annual plants. High aspect ratio cellulose nanocrystals (CNCs) were prepared from these fibres by an acid hydrolysis treatment. CNCs extracted from chili leftover were characterized using FT-IR, AFM, TGA and XRD to access their functional, structural, thermal and crystallinity properties, respectively. The length and diameter of the chili leftover CNC were 90-180 nm and 4-6 nm, respectively, resulting in an average aspect ratio of 26. This high aspect ratio ensures percolation at low filler content which in turn results in high thermal and mechanical properties of the nanocomposites. These CNCs were used to prepare nanocomposite films using the highly marketing commercial latex called Cariflex-Isoprene (IR) by casting/evaporation in order to investigate their reinforcing effect. The mechanical properties of nanocomposite films were investigated in both the linear and nonlinear range by DMA and tensile test, respectively, and their morphology was studied using scanning electron microscopy.

Processing of Polymer Nanocomposites Reinforced with Cellulose Nanocrystals: A Challenge

Aqueous suspensions of cellulose nanocrystals can be prepared by acid hydrolysis of the biomass. Due to their nanoscale dimensions and intrinsic physicochemical properties, these nanoparticles are promising renewable biomaterials. The high mechanical properties and reinforcing capability of these nanoparticles make them attractive for the processing of high performance nanocomposites. The main problem is related to the homogeneous dispersion of these nanoparticles within the polymeric matrix. Because cellulose nanocrystals are obtained as aqueous suspensions, water is the preferred processing medium. However, new strategies are envisaged to broaden the polymeric matrices that can be reinforced with these nanoparticles and avoid the liquid medium processing way. This paper reviews the different processing techniques of cellulose nanocrystals reinforced polymer nanocomposites focusing on the challenging melt processing technique.