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Kraft lignin fast (catalytic) pyrolysis for the production of high value-added chemicals (HVACs): A techno-economic screening of valorization pathways. ENVIRONMENTAL RESEARCH 2024; 248:118205. [PMID: 38242421 DOI: 10.1016/j.envres.2024.118205] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/03/2023] [Revised: 01/01/2024] [Accepted: 01/12/2024] [Indexed: 01/21/2024]
Abstract
This paper presents a techno-economic analysis (TEA) of six (6) scenarios of the kraft lignin catalytic (CFP) and thermal (TFP) fast pyrolysis towards the production of high value-added chemicals (HVACs) and electric energy, based on experimental data from our previous work. ASPEN PLUS was used to simulate the proposed plants/scenarios and retrofitted custom-based economic models that were developed in Microsoft EXCEL. The results showed that scenarios 1 and 2 in which the produced bio-oil is used as fuel for electricity production are the most cost-deficient. On the other hand, scenarios 3 and 6 that utilize the light bio-oil fraction to recover distinct HVACs, along with the use of heavier fractions for electricity production, have showed a significant investment viability, since profitability measures are high. Furthermore, scenarios 4 and 5 that refer to the recovery of mixtures (fractions) of HVACs, are considered an intermediate investment option due to the reduced cost of separation. All the proposed scenarios have a substantial total capital investment (TCI) which ranges from 135 MM€ (scenario 4) to 380 MM€ (scenario 6) with a Lang factor of 6.08, which shows that the CAPEX results are within reason. As far as the comparison of lignin CFP and TFP goes, it is shown that lignin CFP leads to the production of aromatic and phenolic monomers which have a substantial market value, while TFP can lead to important value-added chemicals with a lower OPEX than CFP. A target of return of investment (ROI) of 32% has been set for the selling prices of the HVACs. In summary, this study aims at listing and assessing a set of economic indicators for industrial size plants that use lignin CFP and TFP towards the production of high value-added chemicals and energy production and to provide simulation data for comparative analysis of three bio-oil separation methods, i.e. distillation, liquid-liquid extraction and moving bed chromatography.
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Kraft (Nano)Lignin as Reactive Additive in Epoxy Polymer Bio-Composites. Polymers (Basel) 2024; 16:553. [PMID: 38399931 PMCID: PMC10893208 DOI: 10.3390/polym16040553] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/28/2023] [Revised: 01/27/2024] [Accepted: 01/30/2024] [Indexed: 02/25/2024] Open
Abstract
The demand for high-performance bio-based materials towards achieving more sustainable manufacturing and circular economy models is growing significantly. Kraft lignin (KL) is an abundant and highly functional aromatic/phenolic biopolymer, being the main side product of the pulp and paper industry, as well as of the more recent 2nd generation biorefineries. In this study, KL was incorporated into a glassy epoxy system based on the diglycidyl ether of bisphenol A (DGEBA) and an amine curing agent (Jeffamine D-230), being utilized as partial replacement of the curing agent and the DGEBA prepolymer or as a reactive additive. A D-230 replacement by pristine (unmodified) KL of up to 14 wt.% was achieved while KL-epoxy composites with up to 30 wt.% KL exhibited similar thermo-mechanical properties and substantially enhanced antioxidant properties compared to the neat epoxy polymer. Additionally, the effect of the KL particle size was investigated. Ball-milled kraft lignin (BMKL, 10 μm) and nano-lignin (NLH, 220 nm) were, respectively, obtained after ball milling and ultrasonication and were studied as additives in the same epoxy system. Significantly improved dispersion and thermo-mechanical properties were obtained, mainly with nano-lignin, which exhibited fully transparent lignin-epoxy composites with higher tensile strength, storage modulus and glass transition temperature, even at 30 wt.% loadings. Lastly, KL lignin was glycidylized (GKL) and utilized as a bio-based epoxy prepolymer, achieving up to 38 wt.% replacement of fossil-based DGEBA. The GKL composites exhibited improved thermo-mechanical properties and transparency. All lignins were extensively characterized using NMR, TGA, GPC, and DLS techniques to correlate and justify the epoxy polymer characterization results.
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Polymer properties of softwood organosolv lignins produced in two different reactor systems. Biopolymers 2023; 114:e23566. [PMID: 37795978 DOI: 10.1002/bip.23566] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/23/2023] [Revised: 08/15/2023] [Accepted: 09/18/2023] [Indexed: 10/06/2023]
Abstract
Lignin, the second most abundant biopolymer on earth and with a predominantly aromatic structure, has the potential to be a raw material for valuable chemicals and other bio-based chemicals. In industry, lignin is underutilized by being used mostly as a fuel for producing thermal energy. Valorization of lignin requires knowledge of the structure and different linkages in the isolated lignin, making the study of structure of lignin important. In this article, lignin samples isolated from two types of reactors (autoclave reactor and displacement reactor) were analyzed by FT-IR, size exclusion chromatography, thermogravimetric analysis (TGA), and Py-GC-MS. The average molecular mass of the organosolv lignins isolated from the autoclave reactor decreased at higher severities, and FT-IR showed an increase in free phenolic content with increasing severity. Except for molecular mass and molecular mass dispersity, there were only minor differences between lignins isolated from the autoclave reactor and lignins isolated from the displacement reactor. Carbohydrate analysis, Py-GC-MS and TGA showed that the lignin isolated using either of the reactor systems is of high purity, suggesting that organosolv lignin is a good candidate for valorization.
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Preparation, Modification, and Application of Biochar in the Printing Field: A Review. MATERIALS (BASEL, SWITZERLAND) 2023; 16:5081. [PMID: 37512355 PMCID: PMC10386302 DOI: 10.3390/ma16145081] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/07/2023] [Revised: 07/13/2023] [Accepted: 07/17/2023] [Indexed: 07/30/2023]
Abstract
Biochar is a solid material enriched with carbon produced by the thermal transformation of organic raw materials under anoxic or anaerobic conditions. It not only has various environmental benefits including reducing greenhouse gas emissions, improving soil fertility, and sequestering atmospheric carbon, but also has the advantages of abundant precursors, low cost, and wide potential applications, thus gaining widespread attention. In recent years, researchers have been exploring new biomass precursors, improving and developing new preparation methods, and searching for more high-value and meaningful applications. Biochar has been extensively researched and utilized in many fields, and recently, it has also shown good industrial application prospects and potential application value in the printing field. In such a context, this article summarizes the typical preparation and modification methods of biochar, and also reviews its application in the printing field, to provide a reference for future work.
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Catalytic pyrolysis of biomass over zeolites for bio-oil and chemical production: A review on their structure, porosity and acidity co-relation. BIORESOURCE TECHNOLOGY 2022; 366:128189. [PMID: 36309176 DOI: 10.1016/j.biortech.2022.128189] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/30/2022] [Revised: 10/18/2022] [Accepted: 10/19/2022] [Indexed: 06/16/2023]
Abstract
The oxygenated compounds found in bio-oil limit their application as a transportation fuel. Several studies were reported on eliminating the oxygenated components from bio-oil so as to improve its fuel properties. This work is dedicated to studying the shape selectivity, porosity, structure, acidity of zeolites and their effect in bio-oil and chemicals production. The unified pore size, specific structure, controlled Si/Al ratio, unique channels and circular entrances, mesoporosity, and acidity are the utmost discerning parameters for aromatics production and deoxygenation reaction. The conversion of biomass-derived oxygenates to aromatics using zeolite is subjected to the reactants entering the pore, conversion inside the pore, and diffusing out of the products from the zeolite pores. These approaches were considered for an in-depth understanding of zeolite properties, which will enhance the fundamental understanding of pyrolysis.
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6
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The effect of NaOH treatment of rice husk on its catalytic fast pyrolysis under decomposed methane for the production of aromatics. Catal Today 2022. [DOI: 10.1016/j.cattod.2021.09.014] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/02/2022]
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7
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Progress in the anhydrous production of oxymethylene ethers (OME) as a renewable diesel fuel in a liquid phase process. Catal Today 2022. [DOI: 10.1016/j.cattod.2022.07.015] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/02/2022]
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8
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Catalytic pyrolysis of lignocellulosic biomass for bio-oil production: A review. CHEMOSPHERE 2022; 297:134181. [PMID: 35248592 DOI: 10.1016/j.chemosphere.2022.134181] [Citation(s) in RCA: 21] [Impact Index Per Article: 10.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/11/2021] [Revised: 02/19/2022] [Accepted: 02/28/2022] [Indexed: 06/14/2023]
Abstract
Catalytic pyrolysis has been widely explored for bio-oil production from lignocellulosic biomass owing to its high feasibility and large-scale production potential. The aim of this review was to summarize recent findings on bio-oil production through catalytic pyrolysis using lignocellulosic biomass as feedstock. Lignocellulosic biomass, structural components and fundamentals of biomass catalytic pyrolysis were explored and summarized. The current status of bio-oil yield and quality from catalytic fast pyrolysis was reviewed and presented in the current review. The potential effects of pyrolysis process parameters, including catalysts, pyrolysis conditions, reactor types and reaction modes on bio-oil production are also presented. Techno-economic analysis of full-scale commercialization of bio-oil production through the catalytic pyrolysis pathway was reviewed. Further, limitations associated with current practices and future prospects of catalytic pyrolysis for production of high-quality bio-oils were summarized. This review summarizes the process of bio-oil production from catalytic pyrolysis and provides a general scientific reference for further studies.
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Carbon-Based Nanocatalysts (CnCs) for Biomass Valorization and Hazardous Organics Remediation. NANOMATERIALS 2022; 12:nano12101679. [PMID: 35630900 PMCID: PMC9147642 DOI: 10.3390/nano12101679] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/07/2022] [Revised: 05/09/2022] [Accepted: 05/10/2022] [Indexed: 02/05/2023]
Abstract
The continuous increase of the demand in merchandise and fuels augments the need of modern approaches for the mass-production of renewable chemicals derived from abundant feedstocks, like biomass, as well as for the water and soil remediation pollution resulting from the anthropogenic discharge of organic compounds. Towards these directions and within the concept of circular (bio)economy, the development of efficient and sustainable catalytic processes is of paramount importance. Within this context, the design of novel catalysts play a key role, with carbon-based nanocatalysts (CnCs) representing one of the most promising class of materials. In this review, a wide range of CnCs utilized for biomass valorization towards valuable chemicals production, and for environmental remediation applications are summarized and discussed. Emphasis is given in particular on the catalytic production of 5-hydroxymethylfurfural (5-HMF) from cellulose or starch-rich food waste, the hydrogenolysis of lignin towards high bio-oil yields enriched predominately in alkyl and oxygenated phenolic monomers, the photocatalytic, sonocatalytic or sonophotocatalytic selective partial oxidation of 5-HMF to 2,5-diformylfuran (DFF) and the decomposition of organic pollutants in aqueous matrixes. The carbonaceous materials were utilized as stand-alone catalysts or as supports of (nano)metals are various types of activated micro/mesoporous carbons, graphene/graphite and the chemically modified counterparts like graphite oxide and reduced graphite oxide, carbon nanotubes, carbon quantum dots, graphitic carbon nitride, and fullerenes.
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Effect of Physicochemical Properties of Co and Mo Modified Natural Sourced Hierarchical ZSM-5 Zeolite Catalysts on Vanillin and Phenol Production from Diphenyl Ether. BULLETIN OF CHEMICAL REACTION ENGINEERING & CATALYSIS 2022. [DOI: 10.9767/bcrec.17.1.13372.225-239] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
The conversion of lignocellulose biomass to value-added chemicals is challenging. In this paper, the conversion process of diphenyl ether (DPE) as a model lignin compound to phenol and vanillin compounds involved a bifunctional catalyst in reaching the simultaneous one-pot reaction in mild conditions with a high yield product. The catalysts used in this conversion are hierarchical ZSM-5 zeolites and their cobalt oxide and molybdenum oxide impregnated derivate. The ZSM-5 zeolites were synthesized using alternative precursors from natural resources, i.e., Indonesian natural zeolite and kaolin. The physicochemical properties of the catalysts were determined with various characterization methods, such as: X-ray Diffraction (XRD), Fourier Transform Infra Red (FT-IR), Scanning Electron Microscope - Energy Dispersive X-ray (SEM-EDX), X-ray Fluorescence (XRF), Surface Area Analyzer (SAA), and NH3-Temperature Programmed Desorption (NH3-TPD). The catalytic activity on conversion of DPE substrates showed that the MoOx/HZSM-5 produced the highest %yield for phenol and vanillin products; 31.96% at 250 °C and 7.63% at 200 °C, respectively. The correlation study between the physicochemical properties and the catalytic activity shows that the dominance of weak acid (>40%) and mesoporosity contribution (pore size of ~ 9 nm) play roles in giving the best catalytic activity at low temperatures. Copyright © 2022 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0).
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12
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Production of Gasolines and Monocyclic Aromatic Hydrocarbons: From Fossil Raw Materials to Green Processes. ENERGIES 2021. [DOI: 10.3390/en14134061] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/04/2023]
Abstract
The properties and the applications of the main monocyclic aromatic hydrocarbons (benzene, toluene, ethylbenzene, styrene, and the three xylene isomers) and the industrial processes for their manufacture from fossil raw materials are summarized. Potential ways for their production from renewable sources with thermo-catalytic processes are described and discussed in detail. The perspectives of the future industrial organic chemistry in relation to the production of high-octane bio-gasolines and monocyclic aromatic hydrocarbons as renewable chemical intermediates are discussed.
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Debottlenecking a Pulp Mill by Producing Biofuels from Black Liquor in Three Steps. CHEMSUSCHEM 2021; 14:2414-2425. [PMID: 33851793 PMCID: PMC8251813 DOI: 10.1002/cssc.202100496] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/09/2021] [Revised: 04/13/2021] [Indexed: 06/12/2023]
Abstract
By extracting lignin, pulp production can be increased without heavy investments in a new recovery boiler, the typical bottleneck of a pulp mill. The extraction is performed by using 0.20 and 0.15 weight equivalents of CO2 and H2 SO4 respectively. Herein, we describe lignin esterification with fatty acids using benign reagents to generate a lignin ester mixable with gas oils. The esterification is accomplished by activating the fatty acid and lignin with acetic anhydride which can be regenerated from the acetic acid recycled in this reaction. The resulting mass balance ratio is fatty acid/lignin/acetic acid (2 : 1 : 0.1). This lignin ester can be hydroprocessed to generate hydrocarbons in gasoline, aviation, and diesel range. A 300-hour continuous production of fuel was accomplished. By recirculating reagents from both the esterification step and applying a water gas shift reaction on off-gases from the hydroprocessing, a favorable overall mass balance is realized.
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Hydrodeoxygenation of phenol and biomass fast pyrolysis oil (bio-oil) over Ni/WO3-ZrO2 catalyst. Catal Today 2021. [DOI: 10.1016/j.cattod.2020.08.029] [Citation(s) in RCA: 16] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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15
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BTX production from rice husk by fast catalytic pyrolysis over a Ga-modified ZSM-5/SBA-15 catalyst. NEW J CHEM 2021. [DOI: 10.1039/d0nj04961a] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Hierarchical zeolites are promising for the development of biomass catalytic fast pyrolysis; composite molecular sieves with efficient catalytic activity are needed to expand their practical applications.
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16
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Hydrodeoxygenation of a bio-oil model compound derived from woody biomass using spray-pyrolysis-derived spherical γ-Al2O3-SiO2 catalysts. J IND ENG CHEM 2020. [DOI: 10.1016/j.jiec.2020.09.012] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
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17
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Catalytic fast pyrolysis of enzymatic hydrolysis lignin over Lewis-acid catalyst niobium pentoxide and mechanism study. BIORESOURCE TECHNOLOGY 2020; 316:123853. [PMID: 32731173 DOI: 10.1016/j.biortech.2020.123853] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/30/2020] [Revised: 07/12/2020] [Accepted: 07/13/2020] [Indexed: 06/11/2023]
Abstract
Lewis-acid catalyst Nb2O5 is first applied in catalytic fast pyrolysis (CFP) of enzymatic hydrolysis lignin (EHL) to produce aromatic hydrocarbons (AHs) that can be used as alternative liquid fuels. The catalyst exhibits a good talent to convert lignin into AHs with quite little polycyclic aromatic hydrocarbons (PAHs) formation. The yield of AHs reaches 11.2 wt% and monocyclic aromatic hydrocarbons (MAHs) takes up 94% under the optimized condition (Catalyst to Lignin ratio 9:1, 650 °C). No coke is generated during the reactions. The reaction sequence is proposed and verified by model compound reactions. Furthermore, DFT calculations are performed to understand the mechanisms of limitation of PAHs or char/coke formation and the efficient deoxygenation ability over catalyst. Nb2O5 with Lewis acid sites is proved to be a promising catalyst for the production of AHs from lignin. This work provides a new idea on choice of catalysts for CFP of lignin in future.
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18
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Propylene epoxidation by molecular oxygen using supported silver catalysts: Effect of support type, preparation method and promotion with alkali chloride and/or steam. Catal Today 2020. [DOI: 10.1016/j.cattod.2019.06.057] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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19
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CO 2 -Enabled Biomass Fractionation/Depolymerization: A Highly Versatile Pre-Step for Downstream Processing. CHEMSUSCHEM 2020; 13:3565-3582. [PMID: 32285649 DOI: 10.1002/cssc.202000575] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/03/2020] [Revised: 04/11/2020] [Indexed: 06/11/2023]
Abstract
Lignocellulosic biomass is inevitably subject to fractionation and depolymerization processes for enhanced selectivity toward specific products, in most cases prior to catalytic upgrading of the three main fractions-cellulose, hemicellulose, and lignin. Among the developed pretreatment techniques, CO2 -assisted biomass processing exhibits some unique advantages such as the lowest critical temperature (31.0 °C) with moderate critical pressure, low cost, nontoxicity, nonflammability, ready availability, and the addition of acidity, alongside easy recovery by pressure release. This Review showcases progress in the study of sub- or supercritical CO2 -mediated thermal processing of lignocellulosic biomass-the key pre-step for downstream conversion processes. The auxo-action of CO2 in biomass pretreatment and fractionation, along with the involved variables, direct degradation of untreated biomass in CO2 by gasification, pyrolysis, and liquefaction with relevant conversion mechanisms, and CO2 -enabled depolymerization of lignocellulosic fractions with representative reaction pathways are summarized. Moreover, future prospects for the practical application of CO2 -assisted up- and downstream biomass-to-bioproduct conversion are also briefly discussed.
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Counteracting Rapid Catalyst Deactivation by Concomitant Temperature Increase during Catalytic Upgrading of Biomass Pyrolysis Vapors Using Solid Acid Catalysts. Catalysts 2020. [DOI: 10.3390/catal10070748] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
The treatment of biomass-derived fast pyrolysis vapors with solid acid catalysts (in particular HZSM-5 zeolite) improves the quality of liquid bio-oils. However, due to the highly reactive nature of the oxygenates, the catalysts deactivate rapidly due to coking. Within this study, the deactivation and product yields using steam-treated phosphorus-modified HZSM-5/γ-Al2O3 and bare γ-Al2O3 was studied with analytical Py-GC. While at a fixed catalyst temperature of 450 °C, a rapid breakthrough of oxygenates was observed with increased biomass feeding, this breakthrough was delayed and slower at higher catalyst temperatures (600 °C). Nevertheless, at all (constant) temperatures, there was a continuous decrease in the yield of oxygen-free hydrocarbons with increased biomass feeding. Raising the reaction temperature during the vapor treatment could successfully compensate for the loss in activity and allowed a more stable production of oxygen-free hydrocarbons. Since more biomass could be fed over the same amount of catalyst while maintaining good deoxygenation performance, this strategy reduces the frequency of regeneration in parallel fixed bed applications and provides a more stable product yield. The approach appears particularly interesting for catalysts that are robust under hydrothermal conditions and warrants further investigations at larger scales for the collection and analysis of liquid bio-oil.
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Biomass Pyrolysis Technology by Catalytic Fast Pyrolysis, Catalytic Co-Pyrolysis and Microwave-Assisted Pyrolysis: A Review. Catalysts 2020. [DOI: 10.3390/catal10070742] [Citation(s) in RCA: 19] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
With the aggravation of the energy crisis and environmental problems, biomass resource, as a renewable carbon resource, has received great attention. Catalytic fast pyrolysis (CFP) is a promising technology, which can convert solid biomass into high value liquid fuel, bio-char and syngas. Catalyst plays a vital role in the rapid pyrolysis, which can increase the yield and selectivity of aromatics and other products in bio-oil. In this paper, the traditional zeolite catalysts and metal modified zeolite catalysts used in CFP are summarized. The influence of the catalysts on the yield and selectivity of the product obtained from pyrolysis was discussed. The deactivation and regeneration of the catalyst were discussed. Catalytic co-pyrolysis (CCP) and microwave-assisted pyrolysis (MAP) are new technologies developed in traditional pyrolysis technology. CCP improves the problem of hydrogen deficiency in the biomass pyrolysis process and raises the yield and character of pyrolysis products, through the co-feeding of biomass and hydrogen-rich substances. The pyrolysis reactions of biomass and polymers (plastics and waste tires) in CCP were reviewed to obtain the influence of co-pyrolysis on composition and selectivity of pyrolysis products. The catalytic mechanism of the catalyst in CCP and the reaction path of the product are described, which is very important to improve the understanding of co-pyrolysis technology. In addition, the effects of biomass pretreatment, microwave adsorbent, catalyst and other reaction conditions on the pyrolysis products of MAP were reviewed, and the application of MAP in the preparation of high value-added biofuels, activated carbon and syngas was introduced.
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Pyrolysis of Biomass Impregnated With Ammonium Dihydrogen Phosphate for Polygeneration of Phenol and Supercapacitor Electrode Material. Front Chem 2020; 8:436. [PMID: 32509737 PMCID: PMC7248177 DOI: 10.3389/fchem.2020.00436] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/20/2020] [Accepted: 04/27/2020] [Indexed: 02/01/2023] Open
Abstract
A new method was proposed for polygeneration of phenol and supercapacitor electrode material from pyrolysis of biomass impregnated with ammonium dihydrogen phosphate (NH4H2PO4). The pyrolysis experiments were executed to demonstrate the product distributions under different NH4H2PO4-to-poplar (PA-to-PL) ratios and pyrolysis temperatures in a lab-scale device. The results revealed that the phenol yield attained its optimal value of 4.57 wt% with a satisfactory selectivity of 20.09% at 500°C under PA-to-PL ratio of 0.6. The pyrolytic solid product obtained at this condition was then subjected to high temperature activation directly without additional activators to prepare N and P co-doped activated carbon (NPAC) as supercapacitor. The physicochemical analysis of NPAC showed that the N and P contents in NPAC reached 3.75 and 3.65 wt%, respectively. The electrochemical experiments executed in a three-electrode system indicated that the NPAC exhibited promising electrochemical performance with a satisfactory capacitance of 181.3 F g-1 at 1 A g-1.
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Efficient hydrogenolysis of aryl ethers over Ce-MOF supported Pd NPs under mild conditions: mechanistic insight using density functional theoretical calculations. Catal Sci Technol 2020. [DOI: 10.1039/d0cy01279c] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
The significant Pd0 content and optimum bonding of the reactant & product (higher adsorption energy of benzyl phenyl ether and lower desorption energy for phenol) are responsible for the exceptional catalytic activity of Pd/Ce-MOF.
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Abstract
The in-situ catalytic fast pyrolysis of pinecone over HY catalysts, HY(30; SiO2/Al2O3), HY(60), and 1% Ni/HY(30), was studied by TGA and Py-GC/MS. Thermal and catalytic TGA indicated that the main decomposition temperature region of pinecone, from 200 to 400 °C, was not changed using HY catalysts. On the other hand, the DTG peak heights were differentiated by the additional use of HY catalysts. Py-GC/MS analysis showed that the efficient conversion of phenols and other oxygenates formed from the pyrolysis of pinecone to aromatic hydrocarbons could be achieved using HY catalysts. Of the HY catalysts assessed, HY(30), showed higher efficiency in the production of aromatic hydrocarbons than HY(60) because of its higher acidity. The aromatic hydrocarbon production was increased further by increasing the pyrolysis temperature from 500 to 600 °C and increasing the amount of catalyst due to the enhanced cracking ability and overall acidity. The use of 1% Ni/HY(30) also increased the amount of monoaromatic hydrocarbons compared to the use of HY(30) due to the additional role of Ni in enhancing the deoxygenation and aromatization of reaction intermediates.
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Catalytic Fast Pyrolysis of Lignin Isolated by Hybrid Organosolv—Steam Explosion Pretreatment of Hardwood and Softwood Biomass for the Production of Phenolics and Aromatics. Catalysts 2019. [DOI: 10.3390/catal9110935] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022] Open
Abstract
Lignin, one of the three main structural biopolymers of lignocellulosic biomass, is the most abundant natural source of aromatics with a great valorization potential towards the production of fuels, chemicals, and polymers. Although kraft lignin and lignosulphonates, as byproducts of the pulp/paper industry, are available in vast amounts, other types of lignins, such as the organosolv or the hydrolysis lignin, are becoming increasingly important, as they are side-streams of new biorefinery processes aiming at the (bio)catalytic valorization of biomass sugars. Within this context, in this work, we studied the thermal (non-catalytic) and catalytic fast pyrolysis of softwood (spruce) and hardwood (birch) lignins, isolated by a hybrid organosolv–steam explosion biomass pretreatment method in order to investigate the effect of lignin origin/composition on product yields and lignin bio-oil composition. The catalysts studied were conventional microporous ZSM-5 (Zeolite Socony Mobil–5) zeolites and hierarchical ZSM-5 zeolites with intracrystal mesopores (i.e., 9 and 45 nm) or nano-sized ZSM-5 with a high external surface. All ZSM-5 zeolites were active in converting the initially produced via thermal pyrolysis alkoxy-phenols (i.e., of guaiacyl and syringyl/guaiacyl type for spruce and birch lignin, respectively) towards BTX (benzene, toluene, xylene) aromatics, alkyl-phenols and polycyclic aromatic hydrocarbons (PAHs, mainly naphthalenes), with the mesoporous ZSM-5 exhibiting higher dealkoxylation reactivity and being significantly more selective towards mono-aromatics compared to the conventional ZSM-5, for both spruce and birch lignin.
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Preparation of mesoporous ZSM-5 catalysts using green templates and their performance in biomass catalytic pyrolysis. BIORESOURCE TECHNOLOGY 2019; 289:121729. [PMID: 31323723 DOI: 10.1016/j.biortech.2019.121729] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/26/2019] [Revised: 06/27/2019] [Accepted: 06/28/2019] [Indexed: 06/10/2023]
Abstract
The micropores present in ZSM-5 are beneficial to the production of aromatic compounds in biomass catalytic pyrolysis, although the small pore size leads to severe coke deposition on the catalyst. In this study, a micro-mesoporous structured ZSM-5 zeolite catalyst was synthesized and modified with green templates (sucrose, cellulose, and starch) to introduce additional mesopores. It was found that the catalysts modified using the sucrose and cellulose templates only exhibited a slight increase in their micropore volumes, while the mesopore volume of ZSM-ST (modified with the starch template) reached up to 0.359 cm3/g. This increase promoted the cracking of bulky oxygenates and suppressed the polymerization reaction on the ZSM-5 surface, thereby producing a greater number of aromatic products. Moreover, the benzene, toluene, and xylene (BTX) yields exhibited a positive correlation with the catalyst mesopore volume, with the highest BTX yield of 91.84 mg/g being obtained with 10% starch addition.
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Lignin Depolymerization to BTXs. Top Curr Chem (Cham) 2019; 377:26. [DOI: 10.1007/s41061-019-0251-6] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/27/2019] [Accepted: 08/31/2019] [Indexed: 01/11/2023]
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Enhancing Lignocellulosic Biomass Hydrolysis by Hydrothermal Pretreatment, Extraction of Surface Lignin, Wet Milling and Production of Cellulolytic Enzymes. CHEMSUSCHEM 2019; 12:1179-1195. [PMID: 30624010 DOI: 10.1002/cssc.201802597] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/11/2018] [Revised: 01/08/2019] [Indexed: 06/09/2023]
Abstract
Acetone and ethanol extraction of lignin deposits from the surface of hydrothermally (liquid hot water) pretreated beech wood biomass alleviates the lignin inhibitory effects during enzymatic hydrolysis of cellulose to glucose and boosts the enzymatic digestibility to high values (≈70 %). Characterization of the extracted lignins (FTIR, pyrolysis/GC-MS, differential thermogravimetry, gel permeation chromatography) indicated high purity, low molecular weight, and features that suggest that it consists mainly of fragments of the native wood lignin partially depolymerized and recondensed on the biomass surface during the hydrothermal pretreatment. The pyrolysis products of the extracted surface lignins suggest their high potential as a feedstock for the production of high added value phenolic compounds. When the enzymatic hydrolysis of the pretreated and extracted biomass solids was assisted by mild wet milling, near complete cellulose digestibility (≥95 %) could be achieved. In the context of the biorefinery and whole-biomass valorization concept, it was also shown that the hydrothermally (hemicellulose-deficient) pretreated and delignified biomass solids could be also successfully used for the production of crude cellulase from Trichoderma reesei cultures, providing a simple and low-cost method for the complementary production of cellulases by utilizing fractions of the integrated hydrolysis process.
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Hydrotreatment of Kraft Lignin to Alkylphenolics and Aromatics Using Ni, Mo, and W Phosphides Supported on Activated Carbon. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2019; 7:2044-2055. [PMID: 30775190 PMCID: PMC6369682 DOI: 10.1021/acssuschemeng.8b04411] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/02/2018] [Revised: 12/06/2018] [Indexed: 05/26/2023]
Abstract
The conversion of lignin to biofuels and biobased chemicals is currently attracting a lot of attention. We here report on the valorization of Kraft lignin by a catalytic hydrotreatment using Ni, Mo, and W phosphide catalysts supported on activated carbon in the absence of an external solvent. Experiments were carried out in a batch setup in the temperature range of 400-500 °C and 100 bar initial H2 pressure. The synthesized catalysts were characterized by X-ray diffraction, nitrogen physisorption, and transmission electron microscopy. The lignin oils were analyzed extensively by different techniques such as GPC, GC-MS-FID, 13C NMR, and elemental analysis. Two-dimensional gas chromatography (GC×GC-FID) was applied to identify and quantify distinct groups of compounds (aromatics, alkylphenolics, alkanes, etc.). Mo-based catalysts displayed higher activity compared to the W-containing catalysts. The reaction parameters such as the effect of reaction temperature, reaction time, and catalyst loading were studied for two catalysts (15MoP/AC and 20NiMoP/AC), and optimized reaction conditions regarding yields of monomeric components were identified (400 °C, 100 bar H2 at RT, 10 wt % catalyst loading on lignin intake). The highest monomer yield (45.7 wt % on lignin) was obtained for the 20NiMoP/AC (Ni 5.6 wt %, Mo 9.1 wt %, P 5.9 wt %) catalyst, which includes 25% alkylphenolics, 8.7% aromatics, and 9.9% alkanes. Our results clearly reveal that the phosphide catalysts are highly efficient catalyst to depolymerize the Kraft lignin to valuable biobased chemicals and outperform sulfided NiMo catalysts (monomer yield on lignin < 30 wt %).
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Catalytic Transfer Hydrogenolysis Reactions for Lignin Valorization to Fuels and Chemicals. Catalysts 2019. [DOI: 10.3390/catal9010043] [Citation(s) in RCA: 32] [Impact Index Per Article: 6.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022] Open
Abstract
Lignocellulosic biomass is an abundant renewable source of chemicals and fuels. Lignin, one of biomass main structural components being widely available as by-product in the pulp and paper industry and in the process of second generation bioethanol, can provide phenolic and aromatic compounds that can be utilized for the manufacture of a wide variety of polymers, fuels, and other high added value products. The effective depolymerisation of lignin into its primary building blocks remains a challenge with regard to conversion degree and monomers selectivity and stability. This review article focuses on the state of the art in the liquid phase reductive depolymerisation of lignin under relatively mild conditions via catalytic hydrogenolysis/hydrogenation reactions, discussing the effect of lignin type/origin, hydrogen donor solvents, and related transfer hydrogenation or reforming pathways, catalysts, and reaction conditions.
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Catalytic Strategies Towards Lignin-Derived Chemicals. Top Curr Chem (Cham) 2018; 376:36. [PMID: 30151801 DOI: 10.1007/s41061-018-0214-3] [Citation(s) in RCA: 47] [Impact Index Per Article: 7.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/29/2018] [Accepted: 08/10/2018] [Indexed: 12/16/2022]
Abstract
Lignin valorization represents a crucial, yet underexploited component in current lignocellulosic biorefineries. An alluring opportunity is the selective depolymerization of lignin towards chemicals. Although challenged by lignin's recalcitrant nature, several successful (catalytic) strategies have emerged. This review provides an overview of different approaches to cope with detrimental lignin structural alterations at an early stage of the biorefinery process, thus enabling effective routes towards lignin-derived chemicals. A first general strategy is to isolate lignin with a better preserved native-like structure and therefore an increased amenability towards depolymerization in a subsequent step. Both mild process conditions as well as active stabilization methods will be discussed. An alternative is the simultaneous depolymerization-stabilization of native lignin towards stable lignin monomers. This approach requires a fast and efficient stabilization of reactive lignin intermediates in order to minimize lignin repolymerization and maximize the envisioned production of chemicals. Finally, the obtained lignin-derived compounds can serve as a platform towards a broad range of bio-based products. Their implementation will improve the sustainability of the chemical industry, but equally important will generate opportunities towards product innovations based on unique biobased chemical structures.
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