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Ares-Elejoste P, Pérez A, Gondra K, Seoane-Rivero R. Development of New Lignin-Based Coatings with Ultraviolet Resistance for Biobased Composite Materials. Polymers (Basel) 2024; 16:2175. [PMID: 39125204 PMCID: PMC11314867 DOI: 10.3390/polym16152175] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/18/2024] [Revised: 07/26/2024] [Accepted: 07/28/2024] [Indexed: 08/12/2024] Open
Abstract
Nowadays, there is a challenge in searching for more sustainable alternatives to decrease the environmental impact of composite materials. In this work, we fabricate new composites based on a biobased-content epoxy system, lignin, and flax fiber; considering these materials could be promising due to their high renewable content of around 40%. In addition, another key requirement for composites, besides being sustainable, is that they present improved properties such as UV resistance. Therefore, throughout this work, priority was given to improving UV resistance in addition to taking into account sustainability. In order to carry out a complete characterization of the materials developed, the mechanical properties, brightness, and thermal, rheological, and fire behavior of these kinds of materials were analyzed by using vacuum-assisted resin infusion processes. By way of conclusion, it should be noted that the manufactured composite with the optimized formulation showed improved UV resistance using lignin and that it could be applied on internal and external walls according to the railway fire regulations.
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Affiliation(s)
| | | | | | - Rubén Seoane-Rivero
- GAIKER Technology Centre, Basque Research and Technology Alliance (BRTA), Parque Tecnológico de Bizkaia, Edificio 202, 48170 Zamudio, Spain
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Pilarska AA, Marzec-Grządziel A, Paluch E, Pilarski K, Wolna-Maruwka A, Kubiak A, Kałuża T, Kulupa T. Biofilm Formation and Genetic Diversity of Microbial Communities in Anaerobic Batch Reactor with Polylactide (PLA) Addition. Int J Mol Sci 2023; 24:10042. [PMID: 37373189 DOI: 10.3390/ijms241210042] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/13/2023] [Revised: 05/27/2023] [Accepted: 06/07/2023] [Indexed: 06/29/2023] Open
Abstract
In this paper, an anaerobic digestion (AD) study was conducted on confectionery waste with granular polylactide (PLA) as a cell carrier. Digested sewage sludge (SS) served as the inoculum and buffering agent of systems. This article shows the results of the analyses of the key experimental properties of PLA, i.e., morphological characteristics of the microstructure, chemical composition and thermal stability of the biopolymer. The evaluation of quantitative and qualitative changes in the genetic diversity of bacterial communities, performed using the state-of-the-art next generation sequencing (NGS) technique, revealed that the material significantly enhanced bacterial proliferation; however, it does not change microbiome biodiversity, as also confirmed via statistical analysis. More intense microbial proliferation (compared to the control sample, without PLA and not digested, CW-control, CW-confectionery waste) may be indicative of the dual role of the biopolymer-support and medium. Actinobacteria (34.87%) were the most abundant cluster in the CW-control, while the most dominant cluster in digested samples was firmicutes: in the sample without the addition of the carrier (CW-dig.) it was 68.27%, and in the sample with the addition of the carrier (CW + PLA) it was only 26.45%, comparable to the control sample (CW-control)-19.45%. Interestingly, the number of proteobacteria decreased in the CW-dig. sample (17.47%), but increased in the CW + PLA sample (39.82%) compared to the CW-control sample (32.70%). The analysis of biofilm formation dynamics using the BioFlux microfluidic system shows a significantly faster growth of the biofilm surface area for the CW + PLA sample. This information was complemented by observations of the morphological characteristics of the microorganisms using fluorescence microscopy. The images of the CW + PLA sample showed carrier sections covered with microbial consortia.
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Affiliation(s)
- Agnieszka A Pilarska
- Department of Hydraulic and Sanitary Engineering, Poznań University of Life Sciences, Piątkowska 94A, 60-649 Poznan, Poland
| | - Anna Marzec-Grządziel
- Department of Agriculture Microbiology, Institute of Soil Science and Plant Cultivation-State Research Institute, Czartoryskich 8, 24-100 Pulawy, Poland
| | - Emil Paluch
- Department of Microbiology, Faculty of Medicine, Wroclaw Medical University, Tytusa Chałubińskiego 4, 50-376 Wroclaw, Poland
| | - Krzysztof Pilarski
- Department of Biosystems Engineering, Poznań University of Life Sciences, Wojska Polskiego 50, 60-627 Poznan, Poland
| | - Agnieszka Wolna-Maruwka
- Department of Soil Science and Microbiology, Poznań University of Life Sciences, Szydłowska 50, 60-656 Poznan, Poland
| | - Adrianna Kubiak
- Department of Soil Science and Microbiology, Poznań University of Life Sciences, Szydłowska 50, 60-656 Poznan, Poland
| | - Tomasz Kałuża
- Department of Hydraulic and Sanitary Engineering, Poznań University of Life Sciences, Piątkowska 94A, 60-649 Poznan, Poland
| | - Tomasz Kulupa
- Department of Hydraulic and Sanitary Engineering, Poznań University of Life Sciences, Piątkowska 94A, 60-649 Poznan, Poland
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Pilarska AA, Bula K, Pilarski K, Adamski M, Wolna-Maruwka A, Kałuża T, Magda P, Boniecki P. Polylactide (PLA) as a Cell Carrier in Mesophilic Anaerobic Digestion-A New Strategy in the Management of PLA. MATERIALS (BASEL, SWITZERLAND) 2022; 15:8113. [PMID: 36431599 PMCID: PMC9697477 DOI: 10.3390/ma15228113] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/19/2022] [Revised: 11/10/2022] [Accepted: 11/13/2022] [Indexed: 06/16/2023]
Abstract
The management of waste polylactide (PLA) in various solutions of thermophilic anaerobic digestion (AD) is problematic and often uneconomical. This paper proposes a different approach to the use of PLA in mesophilic AD, used more commonly on the industrial scale, which consists of assigning the function of a microbial carrier to the biopolymer. The study involved the testing of waste wafers and waste wafers and cheese in a co-substrate system, combined with digested sewage sludge. The experiment was conducted on a laboratory scale, in a batch bioreactor mode. They were used as test samples and as samples with the addition of a carrier: WF-control and WFC-control; WF + PLA and WFC + PLA. The main objective of the study was to verify the impact of PLA in the granular (PLAG) and powder (PLAP) forms on the stability and efficiency of the process. The results of the analysis of physicochemical properties of the carriers, including the critical thermal analysis by differential scanning calorimetry (DSC), as well as the amount of cellular biomass of Bacillus amyloliquefaciens obtained in a culture with the addition of the tested PLAG and PLAP, confirmed that PLA can be an effective cell carrier in mesophilic AD. The addition of PLAG produced better results for bacterial proliferation than the addition of powdered PLA. The highest level of dehydrogenase activity was maintained in the WFC + PLAG system. An increase in the volume of the methane produced for the samples digested with the PLA granules carrier was registered in the study. It went up by c.a. 26% for WF, from 356.11 m3 Mg-1 VS (WF-control) to 448.84 m3 Mg-1 VS (WF + PLAG), and for WFC, from 413.46 m3 Mg-1 VS, (WFC-control) to 519.98 m3 Mg-1 VS (WFC + PLAG).
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Affiliation(s)
- Agnieszka A. Pilarska
- Department of Hydraulic and Sanitary Engineering, Poznań University of Life Sciences, Piątkowska 94A, 60-649 Poznan, Poland
| | - Karol Bula
- Institute of Materials Technology, Faculty of Mechanical Engineering, Poznan University of Technology, 60-965 Poznan, Poland
| | - Krzysztof Pilarski
- Department of Biosystems Engineering, Poznań University of Life Sciences, Wojska Polskiego 50, 60-627 Poznan, Poland
| | - Mariusz Adamski
- Department of Biosystems Engineering, Poznań University of Life Sciences, Wojska Polskiego 50, 60-627 Poznan, Poland
| | - Agnieszka Wolna-Maruwka
- Department of Soil Science and Microbiology, Poznań University of Life Sciences, Szydłowska 50, 60-656 Poznan, Poland
| | - Tomasz Kałuża
- Department of Hydraulic and Sanitary Engineering, Poznań University of Life Sciences, Piątkowska 94A, 60-649 Poznan, Poland
| | - Przemysław Magda
- Department of Wastewater Treatment, Aquanet S.A., Gdyńska 1, 61-477 Poznań, Poland
| | - Piotr Boniecki
- Department of Biosystems Engineering, Poznań University of Life Sciences, Wojska Polskiego 50, 60-627 Poznan, Poland
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Eco-Friendly and Effective Diatomaceous Earth/Peat (DEP) Microbial Carriers in the Anaerobic Biodegradation of Food Waste Products. ENERGIES 2022. [DOI: 10.3390/en15093442] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
Abstract
This article aims to present the results of research on anaerobic digestion (AD) of waste wafers (WF-control) and co-substrate system—waste wafers and cheese (WFC-control), combined with digested sewage sludge. The aim of this study was to assess the physicochemical parameters of the diatomaceous earth/peat (DEP; 3:1) carrier material and to verify its impact on the enzymatic activity and the process performance. The experiment was conducted in a laboratory, in a periodical mode of operation of bioreactors, under mesophilic conditions. The results of analyses of morphological-dispersive, spectroscopic, adsorption, thermal, and microbiological properties confirmed that the tested carrier material can be an excellent option to implement in biotechnological processes, especially in anaerobic digestion. As part of the experiment, the substrates, feedstock, and fermenting slurry were subjected to the analysis for standard process parameters. Monitoring of the course of AD was performed by measuring the values of key parameters for the recognition of the stability of the process: pH, VFA/TA ratio (volatile fatty acids/total alkalinity), the content of NH4+, and dehydrogenase activity, as an indicator of the intensity of respiratory metabolism of microorganisms. No significant signals of destabilization of the AD process were registered. The highest dehydrogenase activity, in the course of the process, was maintained in the WFC + DEP system. The microbial carrier DEP, used for the first time in the anaerobic digestion, had a positive effect on the yield of methane production. As a result, an increase in the volume of produced biogas was obtained for samples fermented with DEP carrier material for WF + DEP by 13.18% to a cumulative methane yield of 411.04 m3 Mg−1 VS, while for WFC + DEP by 12.85% to 473.91 m3 Mg−1 VS.
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Degree of Biomass Conversion in the Integrated Production of Bioethanol and Biogas. ENERGIES 2021. [DOI: 10.3390/en14227763] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/09/2023]
Abstract
The integrated production of bioethanol and biogas makes it possible to optimise the production of carriers from renewable raw materials. The installation analysed in this experimental paper was a hybrid system, in which waste from the production of bioethanol was used in a biogas plant with a capacity of 1 MWe. The main objective of this study was to determine the energy potential of biomass used for the production of bioethanol and biogas. Based on the results obtained, the conversion rate of the biomass—maize, in this case—into bioethanol was determined as the efficiency of the process of bioethanol production. A biomass conversion study was conducted for 12 months, during which both maize grains and stillage were sampled once per quarter (QU-I, QU-II, QU-III, QU-IV; QU—quarter) for testing. Between 342 L (QU-II) and 370 L (QU-I) of ethanol was obtained from the organic matter subjected to alcoholic fermentation. The mass that did not undergo conversion to bioethanol ranged from 269.04 kg to 309.50 kg, which represented 32.07% to 36.95% of the organic matter that was subjected to the process of bioethanol production. On that basis, it was concluded that only two-thirds of the organic matter was converted into bioethanol. The remaining part—post-production waste in the form of stillage—became a valuable raw material for the production of biogas, containing one-third of the biodegradable fraction. Under laboratory conditions, between 30.5 m3 (QU-I) and 35.6 m3 (QU-II) of biogas per 1 Mg of FM (FM—fresh matter) was obtained, while under operating conditions, between 29.2 m3 (QU-I) and 33.2 m3 (QU-II) of biogas was acquired from 1 Mg of FM. The Biochemical Methane Potential Correction Coefficient (BMPCC), which was calculated based on the authors’ formula, ranged from 3.2% to 7.4% in the analysed biogas installation.
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Silica/Lignin Carrier as a Factor Increasing the Process Performance and Genetic Diversity of Microbial Communities in Laboratory-Scale Anaerobic Digesters. ENERGIES 2021. [DOI: 10.3390/en14154429] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
Abstract
The article aims to present results of research on anaerobic digestion (AD) of waste wafers (WF-control) and co-substrate system–waste wafers and cheese (WFC-control), combined with digested sewage sludge, as inoculum. The purpose of this paper is to confirm the outcome of adding silica/lignin (S/L; 4:1) material, as a microbial carrier, on the process performance and genetic diversity of microbial communities. The experiment was conducted in a laboratory under mesophilic conditions, in a periodical operation mode of bioreactors. Selected physicochemical parameters of the tested carrier, along with the microstructure and thermal stability, were determined. Substrates, batches and fermenting slurries were subjected to standard parameter analysis. As part of the conducted analysis, samples of fermented food were also tested for total bacterial count, dehydrogenase activity. Additionally, DNA extraction and next-generation sequencing (NGS) were carried out. As a result of the conducted study, an increase in the volume of produced biogas was recorded for samples fermented with S/L carrier: in the case of WF + S/L by 18.18% to a cumulative biogas yield of 833.35 m3 Mg−1 VS, and in the case of WFC + S/L by 17.49% to a yield of 950.64 m3 Mg−1 VS. The largest total bacterial count, during the process of dehydrogenase activity, was maintained in the WFC + S/L system. The largest bacterial biodiversity was recorded in samples fermented with the addition of cheese, both in the case of the control variant and in the variant when the carrier was used. In contrast, three phyla of bacteria Firmicutes, Proteobacteria and Actinobacteria predominated in all experimental facilities.
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