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Farid MU, Olbert IA, Bück A, Ghafoor A, Wu G. CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive review. Heliyon 2025; 11:e41911. [PMID: 39897918 PMCID: PMC11783454 DOI: 10.1016/j.heliyon.2025.e41911] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/09/2024] [Revised: 01/09/2025] [Accepted: 01/10/2025] [Indexed: 02/04/2025] Open
Abstract
Anaerobic digestion (AD) has been recognized as one of the most viable options for the treatment of a wide range of waste materials. Complex structure of wastes is safely broken down to destroy pollutants and pathogens. Biogas is produced as a by-product of this process which is considered as a clean energy resource. However, provision of controlled environment for microbial activities is critical to ensure the required process efficiency. This can only be achieved with the efficient design of controlled vessels used for anaerobic digestion, termed as AD reactors. AD functions such as mixing, hydrodynamics, multiphase interaction, heat transfer, temperature distribution and bio kinetics are significantly affected by the reactor shape, design and configurations, hence making it essential to optimize the reactor design before installation at large scale. Mostly, such optimization is carried out with the help of lab scale experimentations and testing protocols which result in high costs for repeating several design experiments. Computational fluid dynamics (CFD) is an applied mathematical tool which helps to understand and predict the fluid dynamics, heat flow as well as species transport in different domains. This approach contributes to minimize the experimental costs while optimizing the reactor configurations in less time. The current review is presented to summarize and discuss the core characteristics of AD process followed by concerned CFD attributes. Research gaps and critical challenges are identified in different aspects such as reactor design, and configuration, mixing, multiphase flow, heat transfer, biokinetics as well as machine learning approaches.
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Affiliation(s)
- Muhammad Usman Farid
- Institute of Particle Technology (LFG), Department of Chemical and Biological Engineering, Friedrich-Alexander University Erlangen-Nuremberg Cauerstr, 4, D-91058, Erlangen, Germany
- Civil Engineering, School of Engineering, University of Galway, Galway, H91HX31, Ireland
| | - Indiana A. Olbert
- Civil Engineering, School of Engineering, University of Galway, Galway, H91HX31, Ireland
| | - Andreas Bück
- Institute of Particle Technology (LFG), Department of Chemical and Biological Engineering, Friedrich-Alexander University Erlangen-Nuremberg Cauerstr, 4, D-91058, Erlangen, Germany
| | - Abdul Ghafoor
- Department of Farm Machinery and Power, University of Agriculture, Faisalabad, 38000, Faisalabad, Pakistan
| | - Guangxue Wu
- Civil Engineering, School of Engineering, University of Galway, Galway, H91HX31, Ireland
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Legesse HA, Debele WH, Wachemo AC. Anaerobic co-digestion of khat waste and cow dung for enhanced bio-methane production potential: Substrates conversion rate. Heliyon 2024; 10:e41124. [PMID: 39759374 PMCID: PMC11700298 DOI: 10.1016/j.heliyon.2024.e41124] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/15/2024] [Revised: 12/09/2024] [Accepted: 12/10/2024] [Indexed: 01/07/2025] Open
Abstract
Anaerobic digestion technology is one of the most paramount eco-friendly wastes to energy conversion processes. This study was conducted to characterize the physicochemical properties of khat and Cow dung along with examining the bio-methane production potential and substrate conversion rate of feedstock through seven triplicate proportions of laboratory scale batch anaerobic reactors for a 27 days digestion period under mesophilic conditions. The maximum and minimum bio-methane yield of 283.52 ± 7.17 CH4 mL/g VS and 142.83 ± 3.56 CH4 mL/g VS were generated from the digester, with the higher proportion of Khat waste in the T-5 (2:1) and the sole substrate anaerobic digestion of Cow dung in T-7 (0:1) respectively. The conversion rates of cellulose and hemicellulose components from Khat waste were 44.4 and 47.2 %, respectively. The result demonstrates that the anaerobic co-digestion of khat waste and cow dung plays a critical role in enhanced biomethane production due to effective synergism.
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Affiliation(s)
- Henok Akililu Legesse
- Department of Water Supply and Environmental Engineering, Arba Minch Water Technology Institute (AWTI), P. O. Box 21, Arba Minch, Ethiopia
| | - Wagene Hailu Debele
- Adigrat University, College of Engineering and Technology (CET), Department of Civil Engineering, Water Supply and Environmental Engineering Stream, P. O. Box 50, Adigrat, Ethiopia
| | - Akiber Chufo Wachemo
- Departments of Water Supply and Environmental Engineering, Arba Minch Water Technology Institute (AWTI), P. O. Box 21, Arba Minch, Ethiopia
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Paranjpe A, Saxena S, Jain P. A Review on Performance Improvement of Anaerobic Digestion Using Co-Digestion of Food Waste and Sewage Sludge. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2023; 338:117733. [PMID: 37004482 DOI: 10.1016/j.jenvman.2023.117733] [Citation(s) in RCA: 14] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/01/2022] [Revised: 03/09/2023] [Accepted: 03/10/2023] [Indexed: 06/19/2023]
Abstract
Anaerobic co-digestion (AcoD) is a vital technology in the decarburization of the economy because of its ability to process organic waste, recover nutrients, and create biogas as a sustainable biofuel all at the same time. This attribute also makes this technology a viable partner in pursuing a circular economic model. However, the poor biogas output of typical substrates like sewage sludge and animal manure and the hefty installation costs limit its viability. This review paper with literature analysis provides a good grasp of the anaerobic co-digesting process with diverse food digestion methods. In this survey, we have analyzed the Anaerobic Digestion of water waste, food waste, and animal manure and the anaerobic co-digestion of animal waste with water waste and food waste with water waste. This analysis demonstrates that anaerobic co-digestion produces more methane biogas than anaerobic digestion. Also, it has been shown that by adjusting the ratio of food and animal waste to water waste, we can produce more methane. In the future, we would like to supplement anaerobic co-digestion by altering the proportion of different wastes that are mixed with water waste in order to increase methane production.
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Affiliation(s)
- Archana Paranjpe
- University Institute of Technology, Rajiv Gandhi Prodyogiki Vishwavidhyalaya, Bhopal, 462033, India.
| | - Seema Saxena
- University Institute of Technology, Rajiv Gandhi Prodyogiki Vishwavidhyalaya, Bhopal, 462033, India.
| | - Pankaj Jain
- School of Energy and Environmental Management,(UTD), Rajiv Gandhi Prodyogiki Vishwavidhyalaya, Bhopal, 462033, India.
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Methane Production of Pistia Stratiotes as a Single Substrate and as a Co-Substrate with Dairy Cow Manure. FERMENTATION-BASEL 2022. [DOI: 10.3390/fermentation8120736] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
Abstract
Mono anaerobic digestion (AD) of dairy cow manure (DCM) is constrained by high moisture, ash and crude fibre content. Anaerobic co-digestion DCM and other biomass is one of the methods to overcome this drawback. This study aimed to evaluate: methane production from different parts of Pistia stratiotes (PS), methane production from the mixed substrate of PS and DCM in different proportions of PS in terms of volatile solids (VS) (0%, 7.99%, 14.91%, and 20.94%) using continuous digesters, and the potency of biogas yield from the digested slurry. Methane production from the whole plant, shoot system, and root of PS was 405.68, 416.82, and 326.42 L/kg VS, respectively. The highest methane production was obtained from the shoot system because that part contained higher crude protein and hemicellulose contents. Utilization of PS as a co-substrate for AD of the DCM can increase methane production by 28.65–56.98% compared to the control digester. No effect on pH, total ammonia nitrogen and total volatile fatty acid indicated that PS was suitable as a co-substrate of DCM and can significantly increase methane yield of the mixed substrate. AD of digested slurries showed that to recover the biogas production from the mixed substrate, the post-digestion treatment should be applied before the slurries are used as organic fertilizer.
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Abstract
Human activity and modern production contribute to the formation of a certain amount of waste that can be recycled to obtain useful products and energy sources. Today, the higher the level of industrial development, the greater the amount of waste generated, and as a result, the more important the need for disposal. A similar pattern is typical for any human production activity; as a result of large-scale production, at least 70–80% of waste is generated in relation to the amount of raw materials used. The large-scale use of polymeric materials and the plastic waste generated after their use lead to environmental pollution. While a small part of the waste is utilized naturally due to the vital activity of soil microorganisms, and a part is purposefully processed by humans into products for various purposes, a fairly large amount of waste occupies large areas in the form of a variety of garbage. After the removal of garbage by incineration, the liberated territories cannot be transferred to agricultural land due to the high content of harmful contaminants. The harm to the environment is quite obvious. In practice, certain types of waste consist of more than 70% content of valuable substances that can find further practical application in a wide variety of industries.
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The Impact of Training on Beef Cattle Farmers’ Installation of Biogas Digesters. ENERGIES 2022. [DOI: 10.3390/en15093039] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/10/2022]
Abstract
Anaerobic digestion is one of the leading ways to manage livestock manure for energy production and move towards the target of carbon neutrality in the agricultural sector. Based on field survey data from China, a binary probit model and the propensity score matching method are employed to empirically examine the impact of agricultural training on livestock farmers’ installation of biogas digesters to manage livestock manure. The survey results show that beef cattle farmers in our study area are reluctant to install biogas digesters and the actual installation ratio of farmers is much lower than that that is willing to install. On the contrary, the beef cattle farmers are enthusiastic to participate in training (e.g., policy-oriented, technology-oriented, and field-based) related to sustainable farming practices. Regression results suggest that training can effectively promote the installation of biogas digesters, and with the increase of training intensity, the probability to install biogas digesters increases. We further find three other factors that affect farmers’ installation of biogas digesters: the education level of a farmer, which is one of the most important factors positively affecting the installation of biogas digesters; longer farming experience of a farmer, which can significantly promote biogas digester installation; and the farther away a farm is from town/urban centers, which means the more likely it is that the farmer will install biogas digesters. Policy implications are discussed.
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Świechowski K, Matyjewicz B, Telega P, Białowiec A. The Influence of Low-Temperature Food Waste Biochars on Anaerobic Digestion of Food Waste. MATERIALS (BASEL, SWITZERLAND) 2022; 15:945. [PMID: 35160890 PMCID: PMC8838194 DOI: 10.3390/ma15030945] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/03/2021] [Revised: 01/17/2022] [Accepted: 01/22/2022] [Indexed: 11/24/2022]
Abstract
The proof-of-the-concept of application of low-temperature food waste biochars for the anaerobic digestion (AD) of food waste (the same substrate) was tested. The concept assumes that residual heat from biogas utilization may be reused for biochar production. Four low-temperature biochars produced under two pyrolytic temperatures 300 °C and 400 °C and under atmospheric and 15 bars pressure with 60 min retention time were used. Additionally, the biochar produced during hydrothermal carbonization (HTC) was tested. The work studied the effect of a low biochar dose (0.05 gBC × gTSsubstrate-1, or 0.65 gBC × L-1) on AD batch reactors' performance. The biochemical methane potential test took 21 days, and the process kinetics using the first-order model were determined. The results showed that biochars obtained under 400 °C with atmospheric pressure and under HTC conditions improve methane yield by 3.6%. It has been revealed that thermochemical pressure influences the electrical conductivity of biochars. The biomethane was produced with a rate (k) of 0.24 d-1, and the most effective biochars increased the biodegradability of food waste (FW) to 81% compared to variants without biochars (75%).
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Affiliation(s)
- Kacper Świechowski
- Department of Applied Bioeconomy, Wrocław University of Environmental and Life Sciences, 37a Chełmońskiego Str., 51-630 Wrocław, Poland; (B.M.); (P.T.); (A.B.)
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The Effects of Using Pretreated Cotton Gin Trash on the Production of Biogas from Anaerobic Co-Digestion with Cow Manure and Sludge. ENERGIES 2022. [DOI: 10.3390/en15020490] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Anaerobic co-digestion (AcoD) has been practiced for decades to convert waste into value-added energy products, especially biogas. This study aimed to assess the potential of biogenic methane (CH4) production from the co-digestion of pretreated cotton gin trash (CGT), cow manure, and sludge. CGT contains high cellulosic content, making it a reliable feedstock for biogenic methane production. To further improve the biogas quantity and quality, the CGT was subjected to physical pretreatments, i.e., hot water (HW), ultra-sonication (US), and a combination of both (HW+US). After 91 days of AcoD, 79–110 L of biogas was produced by the treatments. Among the treatments, HW+US-pretreated CGT presented maximum biogas production capacity, at 110 L. Besides, this treatment showed the high-quality biogenic CH4 content, 52.4% of the total biogas volume, with an improved conversion rate of 0.37 L/g of volatile suspended solids consumed. In addition, this study discussed the structural changes in feedstock due to pretreatments and correlated them with the corresponding biogenic methane production. The study reports the potential of pretreated CGT conversion to CH4. It will impact the circular economy by contributing to on-farm energy requirements and reducing the financial expenditures incurred in this regard.
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Optimizing anaerobic co-digestion of goat manure and cotton gin trash using biochemical methane potential (BMP) test and mathematical modeling. SN APPLIED SCIENCES 2021. [DOI: 10.1007/s42452-021-04706-1] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022] Open
Abstract
AbstractAnaerobic co-digestion is widely adopted to enhance process efficacy by balancing the C/N ratio of the feedstock while converting organic wastes to biomethane. Goat manure (GM) and cotton gin trash (CGT) were anaerobically co-digested in triplicate batch bioreactors. The process was optimized and evaluated utilizing mathematical equations. The liquid fraction of the digestate was analyzed for nitrate and phosphate. The co-digestions with 10 and 20% CGT having the C/N ratios of 17.7 and 19.8 yielded the highest and statistically similar 261.4 ± 4.8 and 262.6 ± 4.2 mL/gvs biomethane, respectively. The biodegradability (BD) of GM and CGT was 94.5 ± 2.7 and 37.6 ± 0.8%, respectively. The BD decreased proportionally with an increase in CGT percentage. The co-digestion having 10% CGT yielded 80–90% of biomethane in 26–39 d. The modified Gompertz model-predicted and experimental biomethane values were similar. The highest synergistic effect index of 15.6 ± 4.7% was observed in GM/CGT; 30:70 co-digestion. The concentration of nitrate and phosphate was lower in the liquid fraction of digestate than the feedstocks, indicating that these nutrients stay in the solid fraction. The results provide important insights in agro-waste management, further studies determining the effects of effluent application on plants need to be conducted.
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