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Aradwad P, Raut S, Abdelfattah A, Rauh C, Sturm B. Brewer's spent grain: Unveiling innovative applications in the food and packaging industry. Compr Rev Food Sci Food Saf 2025; 24:e70150. [PMID: 40172248 PMCID: PMC11963836 DOI: 10.1111/1541-4337.70150] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/19/2024] [Revised: 01/11/2025] [Accepted: 02/11/2025] [Indexed: 04/04/2025]
Abstract
Brewer's spent grain, a byproduct of beer brewing, is often discarded as waste, leading to environmental concerns. However, the growing interest in sustainability and the circular bioeconomy has prompted research into its use in food and packaging industries. The objective of this review paper is to explore recent advancements in food applications, focusing on various aspects such as processing innovations, food properties, sensory acceptability, and safety considerations. The paper highlights the role of functional bioactive compounds of BSG in food and evaluates their pharmacological activities. Additionally, it investigates the development of sustainable food-packaging materials derived from BSG, discussing their applications, challenges, and potential for eco-friendly packaging solutions. The inclusion of BSG significantly impacts the food matrix during processing, which can negatively affect the physical, rheological, and textural properties and sensory acceptability. To enhance BSGs desirability as a food ingredient, various approaches have been employed, including drying, fermentation, extrusion, and modifications using enzyme treatments, dough enhancers, and texture modifiers. BSG-derived biodegradable films and coatings demonstrate a promising potential for food-packaging applications, offering desirable properties such as sustainability and effective performance. Key challenges for adopting BSG-based solutions in food and packaging industries include limited consumer awareness, commercialization strategies, and the need for life cycle assessment and life cycle costing for successful integration and widespread adoption.
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Affiliation(s)
- Pramod Aradwad
- Leibniz Institute for Agricultural Engineering and Bioeconomy (ATB), Max‐Eyth Allee 100PotsdamGermany
- Indian Council of Agricultural Research, Krishi Bhavan, Dr Rajendra Prasad RdNew DelhiIndia
| | - Sharvari Raut
- Leibniz Institute for Agricultural Engineering and Bioeconomy (ATB), Max‐Eyth Allee 100PotsdamGermany
- NETZSCH Grinding & Dispersing GmbH, Sedanstraße 70SelbGermany
| | - Ahmed Abdelfattah
- Leibniz Institute for Agricultural Engineering and Bioeconomy (ATB), Max‐Eyth Allee 100PotsdamGermany
| | - Cornelia Rauh
- Institute of Food Biotechnology and Food Process EngineeringTechnische Universität, Straße des 17BerlinGermany
| | - Barbara Sturm
- Leibniz Institute for Agricultural Engineering and Bioeconomy (ATB), Max‐Eyth Allee 100PotsdamGermany
- Albrecht Daniel Thaer Institute for Agricultural and Horticultural SciencesHumboldt‐Universität zu Berlin, Hinter der Reinhardtstr. 6–8BerlinGermany
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Nicolai M, Palma ML, Reis R, Amaro R, Fernandes J, Gonçalves EM, Silva M, Lageiro M, Charmier A, Maurício E, Branco P, Palma C, Silva J, Nunes MC, Fernandes PCB, Pereira P. Assessing the Potential of Brewer's Spent Grain to Enhance Cookie Physicochemical and Nutritional Profiles. Foods 2025; 14:95. [PMID: 39796385 PMCID: PMC11719959 DOI: 10.3390/foods14010095] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/28/2024] [Revised: 12/28/2024] [Accepted: 12/30/2024] [Indexed: 01/13/2025] Open
Abstract
Brewers' spent grain (BSG), the major by-product of the brewery industry, has high nutritional value, making it suitable for upcycling into products such as healthy, and sustainable cookies. Nonetheless, the incorporation of BSG in cookies can impact their quality, given the increased fiber and protein content. This work explored the effect of replacing wheat flour with BSG at 50% and 75% in cookie formulations, focusing on physical, chemical, and sensory properties. The dietary fiber, lipid, and protein content of cookies improved considerably with the highest incorporation of BSG, increasing from 6.37% to 15.54%, 9.95% to 13.06%, and 9.59% to 12.29%, respectively. Conversely, moisture and water activity decreased from 11.03% to 3.37% and 0.742 to 0.506, respectively, forecasting a lower risk of microbial contamination and increased shelf-life. The incorporation of BSG in cookies resulted in decreased brightness and increased hardness, from 40 N to 97 N. Moreover, colorimetric shifts among the control cookies and the two BSG-rich formulations could be easily identified by an untrained observer. Sensory evaluation showed that cookies with 50% BSG retained acceptable sensory characteristics, suggesting potential for further development. Overall, BSG enhances the nutritional profile of cookies with no excessive detrimental impact on sensory features.
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Affiliation(s)
- Marisa Nicolai
- CBIOS—Research Center for Biosciences & Health Technologies, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (M.L.P.); (E.M.); (P.P.)
| | - Maria Lídia Palma
- CBIOS—Research Center for Biosciences & Health Technologies, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (M.L.P.); (E.M.); (P.P.)
| | - Ricardo Reis
- EPCV, School of Psycology and Life Science, Department of Live Sciences, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (R.R.)
| | - Rúben Amaro
- EPCV, School of Psycology and Life Science, Department of Live Sciences, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (R.R.)
| | - Jaime Fernandes
- INIAV—Instituto Nacional de Investigação Agrária e Veterinária, Unidade de Tecnologia e Inovação, 2780-157 Oeiras, Portugal; (J.F.); (E.M.G.); (M.L.)
| | - Elsa M. Gonçalves
- INIAV—Instituto Nacional de Investigação Agrária e Veterinária, Unidade de Tecnologia e Inovação, 2780-157 Oeiras, Portugal; (J.F.); (E.M.G.); (M.L.)
- GeoBioTec—Geobiociências, Geoengenharias e Geotecnologias, Faculdade de Ciências e Tecnologia, Universidade NOVA de Lisboa, 2829-516 Caparica, Portugal
| | - Mafalda Silva
- INIAV—Instituto Nacional de Investigação Agrária e Veterinária, Unidade de Tecnologia e Inovação, 2780-157 Oeiras, Portugal; (J.F.); (E.M.G.); (M.L.)
| | - Manuela Lageiro
- INIAV—Instituto Nacional de Investigação Agrária e Veterinária, Unidade de Tecnologia e Inovação, 2780-157 Oeiras, Portugal; (J.F.); (E.M.G.); (M.L.)
- GeoBioTec—Geobiociências, Geoengenharias e Geotecnologias, Faculdade de Ciências e Tecnologia, Universidade NOVA de Lisboa, 2829-516 Caparica, Portugal
| | - Adília Charmier
- BioRG—Bioengineering and Sustainability Research Group, Faculty of Engineering, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (A.C.); (P.B.); (J.S.); (P.C.B.F.)
| | - Elisabete Maurício
- CBIOS—Research Center for Biosciences & Health Technologies, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (M.L.P.); (E.M.); (P.P.)
- BioRG—Bioengineering and Sustainability Research Group, Faculty of Engineering, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (A.C.); (P.B.); (J.S.); (P.C.B.F.)
| | - Patrícia Branco
- BioRG—Bioengineering and Sustainability Research Group, Faculty of Engineering, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (A.C.); (P.B.); (J.S.); (P.C.B.F.)
- LEAF—Linking Landscape, Environment, Agriculture and Food Research Center, Associate Laboratory TERRA, Instituto Superior de Agronomia, Universidade de Lisboa, Tapada da Ajuda, 1349-017 Lisboa, Portugal;
| | - Carla Palma
- Instituto Hidrográfico, Rua das Trinas 49, 1249-093 Lisboa, Portugal;
| | - Joaquim Silva
- BioRG—Bioengineering and Sustainability Research Group, Faculty of Engineering, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (A.C.); (P.B.); (J.S.); (P.C.B.F.)
| | - Maria Cristiana Nunes
- LEAF—Linking Landscape, Environment, Agriculture and Food Research Center, Associate Laboratory TERRA, Instituto Superior de Agronomia, Universidade de Lisboa, Tapada da Ajuda, 1349-017 Lisboa, Portugal;
| | - Pedro C. B. Fernandes
- BioRG—Bioengineering and Sustainability Research Group, Faculty of Engineering, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (A.C.); (P.B.); (J.S.); (P.C.B.F.)
- iBB—Institute for Bioengineering and Biosciences, Instituto Superior Técnico (IST), Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisbon, Portugal
- Associate Laboratory i4HB—Institute for Health and Bioeconomy at Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisbon, Portugal
| | - Paula Pereira
- CBIOS—Research Center for Biosciences & Health Technologies, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (M.L.P.); (E.M.); (P.P.)
- EPCV, School of Psycology and Life Science, Department of Live Sciences, Universidade Lusófona, Campo Grande 376, 1749-024 Lisboa, Portugal; (R.R.)
- CERENA Center for Natural Resources and Environment, Instituto Superior Técnico (IST), Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa, Portugal
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Paciulli M, Sogari G, Rodolfi M, Parenti O, Andreani G, Chiavaro E. Fostering Circular Economy: Brewing By-Products as Innovative Ingredients for Cereal Bar Formulation. Foods 2024; 13:2355. [PMID: 39123547 PMCID: PMC11312252 DOI: 10.3390/foods13152355] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/28/2024] [Revised: 07/18/2024] [Accepted: 07/21/2024] [Indexed: 08/12/2024] Open
Abstract
Brewer's spent grain (BSG) was used as a sustainable and healthy ingredient in two cereal bar formulations, with honey (H) and chocolate (C) used as the binding systems' characterizing ingredients. The two bars, formulated using three levels of BSG (H1: 8.5%; H2: 12.7%; H3: 21.2%; C1: 3.9%; C2: 7.7%; C3: 15.5%) and stored for 20 days, were studied from a physicochemical perspective and compared to non-enriched control bars. The analysis showed that BSG enriched the bars with minerals, B vitamins, proteins, and fibers, meeting the required contents for the "high fiber" nutritional claim. Moisture content and water activity decreased with increasing BSG quantity and storage time. Higher BSG content increased flexibility in H bars after 7 days, while decreasing water content and increasing hardness in C bars at 1 storage day. Higher BSG levels darkened the samples' color with little change during storage. In addition, a consumer sensory test was conducted. The results showed that providing information on BSG had little impact on liking, purchase intent, and sensory perception. In addition, under blind conditions, H bars were considered more natural and healthier than the C bars; however, these differences were not significant in the informed conditions. This study shows the potential use of upcycled ingredients in cereal bars and highlights the central role of the sensory experience on consumer appreciation, considering also information provision.
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Affiliation(s)
- Maria Paciulli
- Department of Food and Drug, University of Parma, 43124 Parma, Italy; (G.S.); (M.R.); (O.P.); (G.A.); (E.C.)
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