Preparation and Characterization of Bioplastic-Based Green Renewable Composites from Tapioca with Acetyl Tributyl Citrate as a Plasticizer

Recent Approaches to the Plasticization of Poly(lactic Acid) (PLA) (A Review)

Poly(lactic acid) (PLA) is a polyester attracting growing interest every year in different application fields, such as packaging, cosmetics, food, medicine, etc. Despite its significant advantages, it has low elasticity that may hinder further development and a corresponding rise in volume of consumption. This review opens a discussion of basic approaches to PLA plasticization. These considerations include copolymerization and blending with flexible polymers, introducing oligomers and low-molecular additives, as well as structural modification. It was demonstrated that each approach has its advantages, such as simplicity and low cost, but with disadvantages, including complex processing and the need for additional reagents. According to the analysis of different approaches, it was concluded that the optimal option is the application of copolymers as the additives obtained via reactive mixing to PLA and its blends with other polymers.

The Influence of Plasticizers and Accelerated Ageing on Biodegradation of PLA under Controlled Composting Conditions

The overall performance of plasticizers on common mechanical and physical properties, as well as on the processability of polylactic acid (PLA) films, is well-explored. However, the influence of plasticizers on biodegradation is still in its infancy. In this study, the influence of natural-based dicarboxylic acid-based ester plasticizers (MC2178 and MC2192), acetyl tributyl citrate (ATBC Citroflex A4), and polyethylene glycol (PEG 400) on the biodegradation of extruded PLA films was evaluated. Furthermore, the influence of accelerated ageing on the performance properties and biodegradation of films was further investigated. The biodegradation of films was determined under controlled thermophilic composting conditions (ISO 14855-1). Apart from respirometry, an evaluation of the degree of disintegration, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FT-IR), and scanning electron microscopy (SEM) of film surfaces was conducted. The influence of melt-processing with plasticizers has a significant effect on structural changes. Especially, the degree of crystallinity has been found to be a major factor which affects the biodegradation rate. The lowest biodegradation rates have been evaluated for films plasticized with PEG 400. These lower molecular weight plasticizers enhanced the crystallinity degrees of the PLA phase due to an increase in chain mobility. On the contrary, the highest biodegradation rate was found for films plasticized with MC2192, which has a higher molecular weight and evoked minimal structural changes of the PLA. From the evaluated results, it could also be stated that migration of plasticizers, physical ageing, and chain scission of films prompted by ageing significantly influenced both the mechanical and thermal properties, as well as the biodegradation rate. Therefore, the ageing of parts has to be taken into consideration for the proper evolution of the biodegradation of plasticized PLA and their applications.

Extraction of Microcrystalline Cellulose and Silica from Agriculture Waste and Its Application in Synthesis of Wheat Gluten and Fish Scales Derived Bioplastic

Plastics play a significant part in human life and the world we live in. The use of plastics results in detrimental effects on the natural world, which compels us to look for viable replacements. As a result of their enhanced capacity to biodegrade, bioplastics are becoming increasingly important materials. In recent years, there has been a rapid ascent in the utilization of biopolymers in various applications. The objective of this research is to investigate the impact that silica obtained from rice hull ash (RHA) and microcrystalline cellulose (MCC) obtained from groundnut husk have on the properties of bioplastic obtained from wheat gluten and fish scales. The usage of fish scales has been shown to have a positive effect on weight reduction and debasement rates. Microcrystalline cellulose (MCC) is utilized in a wide range of concentrations, and the influence of MCC on bioplastic is researched. The biodegradability tests of bioplastic revealed that the plastic lost 35% of its weight in just 14 days. The experiments that were done to evaluate the chemical stability and tensile strength of the bioplastic indicated that the MCC content has a significant effect in improving the characteristics of the material.

Towards a Circular Economy of Plastics: An Evaluation of the Systematic Transition to a New Generation of Bioplastics

Plastics have become an essential part of the modern world thanks to their appealing physical and chemical properties as well as their low production cost. The most common type of polymers used for plastic account for 90% of the total production and are made from petroleum-based nonrenewable resources. Concerns over the sustainability of the current production model and the environmental implications of traditional plastics have fueled the demand for greener formulations and alternatives. In the last decade, new plastics manufactured from renewable sources and biological processes have emerged from research and have been established as a commercially viable solution with less adverse effects. Nevertheless, economic and legislative challenges for biobased plastics hinder their widespread implementation. This review summarizes the history of plastics over the last century, including the most relevant bioplastics and production methods, the environmental impact and mitigation of the adverse effects of conventional and emerging plastics, and the regulatory landscape that renewable and recyclable bioplastics face to reach a sustainable future.

The Influence of Additives and Environment on Biodegradation of PHBV Biocomposites

The biodegradation of polyhydroxybutyrate-co-hydroxyvalerate (PHBV) ternary biocomposites containing nature-based plasticizer acetyl tributyl citrate (ATBC), heterogeneous nucleation agents-calcium carbonate (CaCO₃) and spray-dried lignin-coated cellulose nanocrystals (L-CNC)-in vermicomposting, freshwater biotope, and thermophilic composting have been studied. The degree of disintegration, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and the evaluation of surface images taken by scanning electron microscopy (SEM) were conducted for the determination influence of different environments and additives on the biodegradation of PHBV. Furthermore, the method adapted from ISO 14855-1 standard was used for thermophilic composting. It is a method based on the measurement of the amount of carbon dioxide evolved during microbial degradation. The highest biodegradation rate was observed in the thermophilic condition of composting. The biodegradation level of all PHBV-based samples was, after 90 days, higher than 90%. Different mechanisms of degradation and consequently different degradation rate were evaluated in vermicomposting and freshwater biotope. The surface enzymatic degradation, observed during the vermicomposting process, showed slightly higher biodegradation potential than the hydrolytic attack of freshwater biotope. The application of ATBC plasticizers in the PHBV matrix caused an increase in biodegradation rate in all environments. However, the highest biodegradation rate was achieved for ternary PHBV biocomposites containing 10 wt. % of ATBC and 10 wt. % of CaCO₃. A considerable increase in the degree of disintegration was evaluated, even in freshwater biotope. Furthermore, the slight inhibition effect of L-CNC on the biodegradation process of ternary PHBV/ATBC/L-CNC could be stated.

Biopolymer Composites as an Alternative to Materials for the Production of Ecological Packaging

The problem of plastic waste has long been a concern for governments and society. However, huge amounts of plastic are still being released into the oceans and the environment. One possible solution is to replace plastics with materials that are more both biodecomposable and biodegradable. The most environmentally friendly materials are made of natural ingredients found in nature, although not all of them can be called biodegradable. In this study, we set out to create a new composite with functional properties that could replace commonly used disposable packaging. To ensure the competitiveness of our solution, we used inexpensive and readily available components, such as gelatin G HOOCCH₂CH₂C(R₁)NHCOCH₂NH₂ (where R₁ is a continuation of the peptide chain), polyvinyl alcohol PVA CH₂CH(OH), and glycerin G HOCH₂CH(CH₂OH)O. The ingredients used in the research come from natural sources; however, they are chemically processed. Some of them, such as polyvinyl alcohol, for example, are biodegradable. With the appropriate selection of the components, in the casting process, the intermixed components made it possible to produce materials that were characterized by good physicochemical properties, including thermal stability, optical transmission of UV-Vis light, cross-linking density, and mechanical strength. The most favorable parameters of thermal stability were observed in casein-containing gelatine forms. The best cross-linking density was obtained in the case of gelatin–glycerine systems. Composite containing caseins distinguished by the highest resistance to flammability, increased thermal stability, flexibility, and greater hardness compared to other composites.

Plasticization Effect of Poly(Lactic Acid) in the Poly(Butylene Adipate-co-Terephthalate) Blown Film for Tear Resistance Improvement

The mechanical properties and tear resistance of an ecofriendly flexible packaging film, i.e., poly(lactic acid) (PLA)/poly (butylene adipate–co–terephthalate) (PBAT) film, were investigated via a blown film extrusion process. The application of PLA and PBAT in product packaging is limited due to the high brittleness, low stiffness, and incompatibility of the materials. In this study, the effects of various plasticizers, such as adipate, adipic acid, glycerol ester, and adipic acid ester, on the plasticization of PLA and fabrication of the PLA/PBAT blown film were comprehensively evaluated. It was determined that the plasticizer containing ether and ester functionalities (i.e., adipic acid ester) improved the flexibility of PLA as well as its compatibility with PBAT. It was found that the addition of the plasticizer effectively promoted chain mobility of the PLA matrix. Moreover, the interfacial adhesion between the plasticized PLA domain and PBAT matrix was enhanced. The results of the present study demonstrated that the plasticized PLA/PBAT blown film prepared utilizing a blown film extrusion process exhibited improved tear resistance, which increased from 4.63 to 8.67 N/mm in machine direction and from 13.19 to 16.16 N/mm in the transverse direction.

Enhanced Flexibility of Biodegradable Polylactic Acid/Starch Blends Using Epoxidized Palm Oil as Plasticizer

The brittleness of polylactic acid (PLA) has always limited its usage, although it has good mechanical strength. In this study, flexibility of PLA/starch (PSt) blend was enhanced using epoxidized palm oil (EPO) as the green plasticizer. The PLA/starch/EPO (PSE) blends were prepared while using the solution casting method by fixing the content of starch and varying ratio of EPO. The thermal properties, such as glass transition temperature (Tg), melting temperature (Tm), and crystallization temperature (Tcc) were decreased by increasing the amount of EPO into PSt, indicating that EPO increases the chain mobility. Thermogravimetric analysis (TGA) showed that thermal degradation resistance of PSE was higher when compared to PSt. The mechanical testing revealed that EPO at all contents improved the mechanical properties, such as increment of the elongation-at-break and impact strength. Whereas, dynamic mechanical analysis showed that the addition of filler into PLA decreased the storage modulus of PLA. The carbonyl group of the aliphatic ester remained the same in the PSE blends. The morphological study verified the ductility of PSE blends surface when compared to the brittle surface of PSt. As for the soil burial tests, EPO accelerated the degradation of blends. From these results, it can be concluded that EPO improved the flexibility of PLA blends.

Antibacterial Property and Cytotoxicity of a Poly(lactic acid)/Nanosilver-Doped Multiwall Carbon Nanotube Nanocomposite

A novel method was used to synthesize a nanosilver-doped multiwall carbon nanotube (MWCNT-Ag), and subsequently, the novel poly(lactic acid) (PLA)- and MWCNT-Ag-based biocompatible and antimicrobial nanocomposites were prepared by melt blending. Based on energy dispersive X-ray spectrometry images, an MWCNT-Ag was successfully synthesized. The effect of the MWCNT-Ag on the PLA bionanocomposites was investigated by evaluating their thermal and mechanical properties, antifungal activity, and cytotoxicity. The nanocomposites exhibited a high degree of biocompatibility with the MWCNT-Ag content, which was less than 0.3 phr. Furthermore, tensile strength testing, thermogravimetric analysis, differential scanning calorimetry, and antibacterial evaluation revealed that the tensile strength, thermostability, glass transition temperature, and antibacterial properties were enhanced by increasing the MWCNT-Ag content. Finally, hydrolysis analysis indicated that the low MWCNT-Ag content could increase the packing density of PLA.

Complex poly(lactic acid)-based biomaterial for urinary catheters: I. Influence of AgNP on properties

The present study focused on the development of biocompatible antimicrobial/antioxidant biodegradable bionanocomposite renewable resources based on poly(lactic acid) (PLA) plasticised with epoxidised soybean oil. To the main PLA matrix hydrolysed collagen (HC) (to enhance biocompatibility), vitamin E (as antioxidant agent) and silver (Ag) nanoparticles (NPs) (for imparting antimicrobial properties for medical applications and also for active packaging) were incorporated. The blends were produced by using the classical technological flow of melt processing. The presence of the additives in the PLA matrix improved the processability and flexibility and slightly decreased the thermal properties. The specific interactions of silver NPs with the other components of nanocomposites, mainly with HC protein and vitamin E (by ionic and other types of secondary bonds), led to a better HC and vitamin E dispersion in the samples with a higher silver content (1·5%), which further caused the enhancement of the mechanical properties for high silver NP concentration. Therefore, the silver NPs were successfully embedded into the polymer matrix. The aim of this research was to improve the flexibility, biocompatibility and functionality of PLA and to obtain bionanocomposites destined for medical applications such as catheters. This first part of research deals with mechanical and thermal characterisation correlated with morphological features.

Investigation on Polylactide (PLA)/Poly(butylene adipate-co-terephthalate) (PBAT)/Bark Flour of Plane Tree (PF) Eco-Composites

Polylactide (PLA)/poly(butylene adipate-co-terephthalate) (PBAT)/bark flour of plane tree (PF) eco-composites were prepared via melt blending. The morphologies, mechanical properties, crystal structures and melting and crystallization behaviors of the eco-composites were investigated by means of scanning electron microscopy (SEM), mechanical tests, polarized light microscopy (PLM), wide angle X-ray diffraction (WAXD) and differential scanning calorimetry (DSC), respectively. It is shown that the interfacial adhesion between PLA matrix and PF is weak and the mechanical properties of PLA/PF eco-composites are poor. The titanate treatment improves the adhesion between the matrix and the filler and enhances the stiffness of the eco-composites. The toughness is improved by PBAT and ductile fractured surfaces can be found. The spherulitic size of PLA is decreased by the addition of PF. The α crystalline form of PLA remains in the composites. Compared with PF, T-PF (PF treated by a titanate coupling agent) and PBAT have negative effects on the crystallization of PLA.

Plasticizing effects of citrate esters on properties of poly(lactic acid)

Triethyl citrate (TEC) and acetyl tributyl citrate (ATBC) were used as plasticizer for poly(lactic acid) (PLA). The treated and plasticized PLA at various concentrations were analyzed by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy and opacity. DSC was used to evaluate the crystallinity and thermal property of all the samples. It was found that the glass transition temperature (Tg) and the melting temperature (Tm) decreased as the amount of citrate esters increased. Additionally, the presence of TEC or ATBC tended to increase the crystallinity of PLA. This result was supported by XRD. DMA of plasticized PLA indicates that a decrease in Tg is obtained with increasing plasticizer content. FTIR spectra indicate that there are some molecular interactions by intermolecular hydrogen bonds between PLA and citrate esters. The effect of the concentration of plasticizer on the opacity of the films was negligible.