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Gu S, Xiao YF, Tan SH, Liu BW, Guo DM, Wang YZ, Chen L. Neighboring Molecular Engineering in Diels-Alder Chemistry Enabling Easily Recyclable Carbon Fiber Reinforced Composites. Angew Chem Int Ed Engl 2023:e202312638. [PMID: 37759361 DOI: 10.1002/anie.202312638] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/28/2023] [Revised: 09/27/2023] [Accepted: 09/27/2023] [Indexed: 09/29/2023]
Abstract
Although a variety of dynamic covalent bonds have been successfully used in the development of diverse sustainable thermosetting polymers and their composites, solving the trade-off between recovery efficiency and comprehensive properties is still a major challenge. Herein, a "one-stone-two-birds" strategy of lower rotational energy barrier (Er ) phosphate-derived Diels-Alder (DA) cycloadditions was proposed for easily recyclable carbon fiber (CF)-reinforced epoxy resins (EPs) composites. In such a strategy, the phosphate spacer with lower Er accelerated the segmental mobility and dynamic DA exchange reaction for network rearrangement to achieve high-efficiency repairing, reprocessing of the EPs matrix and its composites and rapid nondestructive recycling of CF; meanwhile, incorporating phosphorus-based units especially reduced their fire hazards. The resulting materials simultaneously showed excellent thermal/mechanical properties, superb fire safety and facile recyclability, realizing the concept of recycling for high-performance thermosetting polymers and composites. This strategy is of great significance for understanding and enriching the molecular connotation of DA chemistry, making it potentially applicable to the design and development of a wide range of dynamic covalent adaptable materials toward practical cutting-edge-tech applications.
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Affiliation(s)
- Song Gu
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China
| | - Yan-Fang Xiao
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China
| | - Shi-Huan Tan
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China
| | - Bo-Wen Liu
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China
| | - De-Ming Guo
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China
| | - Yu-Zhong Wang
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China
| | - Li Chen
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China
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2
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Chen H, Zhu S, Zhou R, Wu X, Zhang W, Han X, Wang J. Thermal Degradation Behavior of Thiol-ene Composites Loaded with a Novel Silicone Flame Retardant. Polymers (Basel) 2022; 14:polym14204335. [PMID: 36297910 PMCID: PMC9610742 DOI: 10.3390/polym14204335] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/19/2022] [Revised: 10/06/2022] [Accepted: 10/11/2022] [Indexed: 11/06/2022] Open
Abstract
A novel silicone flame retardant PMDA was synthesized and blended with a commercial thiol-ene (TE) to obtain a flame-retardant TE (FRTE) composite. The cone calorimeter measurement showed the incorporation of PMDA improved the flame retardancy of the TE composite at concentrations of 5 wt%. The thermal stability and degradation mechanism of FRTE in nitrogen was studied by thermogravimetric analysis. The degradation behaviour of TE containing a PMDA flame retardant was found to be changed. The kinetics of thermal degradation was evaluated by Kissinger method and Flynn-Wall-Ozawa method. The results showed that the activation energies of the FRTE degradation were higher than those of neat TE. However, the degradation mechanism of the TE matrix was not changed by the incorporation of flame-retardant PMDA. In this study, the flame-retardant mechanism of PMDA flame-retardant TE polymer was explained by using two kinetic analysis methods.
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Affiliation(s)
- Haonan Chen
- School of Materials and Chemical Engineering, Ningbo University of Technology, Ningbo 315211, China
| | - Sheng Zhu
- School of Materials and Chemical Engineering, Ningbo University of Technology, Ningbo 315211, China
| | - Rongfan Zhou
- School of Materials and Chemical Engineering, Ningbo University of Technology, Ningbo 315211, China
| | - Xintong Wu
- School of Materials and Chemical Engineering, Ningbo University of Technology, Ningbo 315211, China
| | - Wangyang Zhang
- School of Materials and Chemical Engineering, Ningbo University of Technology, Ningbo 315211, China
| | - Xiaoshuai Han
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, International Innovation Center for Forest Chemicals and Materials, College of Materials Science and Engineering, Nanjing Forestry University, Nanjing 210037, China
- Correspondence: (X.H.); (J.W.)
| | - Jiangbo Wang
- School of Materials and Chemical Engineering, Ningbo University of Technology, Ningbo 315211, China
- Zhejiang Institute of Tianjin University, Ningbo 315201, China
- Correspondence: (X.H.); (J.W.)
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3
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Denis M, Le Borgne D, Sonnier R, Caillol S, Totee C, Negrell C. Phosphorus Modified Cardanol: A Greener Route to Reduce VolaTile Organic Compounds and Impart Flame Retardant Properties to Alkyd Resin Coatings. MOLECULES (BASEL, SWITZERLAND) 2022; 27:molecules27154880. [PMID: 35956832 PMCID: PMC9369946 DOI: 10.3390/molecules27154880] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/30/2022] [Revised: 07/27/2022] [Accepted: 07/28/2022] [Indexed: 11/30/2022]
Abstract
Novel phosphorylated cardanol molecules based on phosphonate (PO3CR) and phosphate (PO4CR) functions were synthetized. Those molecules have two main actions which are described in this article: the reduction in volatile organic compounds (VOC) and the development of flame retardant (FR) properties conferred on alkyd resins used as coatings for wood specimen. Phosphorylated cardanol compounds have been successfully grafted by covalent bonds to alkyd resins thanks to an auto-oxidative reaction. The impact of the introduction of PO3CR and PO4CR on the film properties such as drying time and flexibility has been studied and the thermal and flame retardant properties through differential scanning calorimeter, thermogravimetric analysis and pyrolysis-combustion flow calorimeter. These studies underscored an increase in the thermal stability and FR properties of the alkyd resins. In the cone calorimeter test, the lowest pHRR was obtained with 3 wt% P of phosphate-cardanol and exhibited a value of 170 KW.m−2, which represented a decrease of almost 46% compared to the POxCR-free alkyd resins. Moreover, a difference in the mode of action between phosphonate and phosphate compounds has been highlighted. The most effective coating which combined excellent FR properties and good coating properties has been obtained with 2 wt% P of phosphate-cardanol. Indeed, the film properties were closed to the POxCR-free alkyd resin and the pHRR decreased by 41% compared to the reference alkyd resin.
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Affiliation(s)
- Maxinne Denis
- Institute Charles Gerhardt Montpellier (ICGM), Université de Montpellier, Recherche Scientifique (CNRS), Ecole Nationale Supérieure de Chimie de Montpellier (ENSCM), 34000 Montpellier, France; (M.D.); (S.C.); (C.T.)
- Lixol, Groupe Berkem, 20 Rue Jean Duvert, 33290 Blanquefort, France;
| | - Damien Le Borgne
- Lixol, Groupe Berkem, 20 Rue Jean Duvert, 33290 Blanquefort, France;
| | - Rodolphe Sonnier
- Polymers Composites and Hybrids (PCH), IMT Mines Ales, 30100 Ales, France;
| | - Sylvain Caillol
- Institute Charles Gerhardt Montpellier (ICGM), Université de Montpellier, Recherche Scientifique (CNRS), Ecole Nationale Supérieure de Chimie de Montpellier (ENSCM), 34000 Montpellier, France; (M.D.); (S.C.); (C.T.)
| | - Cédric Totee
- Institute Charles Gerhardt Montpellier (ICGM), Université de Montpellier, Recherche Scientifique (CNRS), Ecole Nationale Supérieure de Chimie de Montpellier (ENSCM), 34000 Montpellier, France; (M.D.); (S.C.); (C.T.)
| | - Claire Negrell
- Institute Charles Gerhardt Montpellier (ICGM), Université de Montpellier, Recherche Scientifique (CNRS), Ecole Nationale Supérieure de Chimie de Montpellier (ENSCM), 34000 Montpellier, France; (M.D.); (S.C.); (C.T.)
- Correspondence:
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4
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Preparation and chromatographic performance of cardanol-bonded silica stationary phase. Se Pu 2022; 40:547-555. [PMID: 35616200 PMCID: PMC9404126 DOI: 10.3724/sp.j.1123.2021.12023] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022] Open
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5
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Liu X, Fan W, Yang X. Bio‐based epoxy‐anhydride thermosets from multi‐armed cardanol‐derived epoxy oligomers. POLYM ADVAN TECHNOL 2022. [DOI: 10.1002/pat.5713] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Xia Liu
- Polymer Composite Engineering Laboratory, Changchun Institute of Applied Chemistry Chinese Academy of Sciences Changchun People's Republic of China
- School of Applied Chemistry and Engineering University of Science and Technology of China Hefei China
| | - Weifeng Fan
- Polymer Composite Engineering Laboratory, Changchun Institute of Applied Chemistry Chinese Academy of Sciences Changchun People's Republic of China
- School of Applied Chemistry and Engineering University of Science and Technology of China Hefei China
| | - Xiaoniu Yang
- Polymer Composite Engineering Laboratory, Changchun Institute of Applied Chemistry Chinese Academy of Sciences Changchun People's Republic of China
- School of Applied Chemistry and Engineering University of Science and Technology of China Hefei China
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6
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Zhi M, Yang X, Fan R, Yue S, Zheng L, Liu Q, He Y. A comprehensive review of reactive flame-retardant epoxy resin: fundamentals, recent developments, and perspectives. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2022.109976] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
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8
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Kouznetsov VV, Vargas Méndez LY. Synthesis of eugenol‐based monomers for sustainable epoxy thermoplastic polymers. J Appl Polym Sci 2022. [DOI: 10.1002/app.52237] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
Affiliation(s)
- Vladimir V. Kouznetsov
- Laboratorio de Química Orgánica y Biomolecular, CMN, Parque Tecnológico Guatiguara, Universidad Industrial de Santander Bucaramanga Colombia
| | - Leonor Y. Vargas Méndez
- Laboratorio de Química Orgánica y Biomolecular, CMN, Parque Tecnológico Guatiguara, Universidad Industrial de Santander Bucaramanga Colombia
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9
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10
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Thermal decomposition behavior and flame retardancy of bioepoxies, their blends and composites: A comprehensive review. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2021.110904] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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11
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Hanson KG, Lin CH, Abu-Omar MM. Crosslinking of renewable polyesters with epoxides to form bio-based epoxy thermosets. POLYMER 2022. [DOI: 10.1016/j.polymer.2021.124363] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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12
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A bio-based epoxy resin derived from p-hydroxycinnamic acid with high mechanical properties and flame retardancy. CHINESE CHEM LETT 2021. [DOI: 10.1016/j.cclet.2021.12.067] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023]
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13
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Kumar B, Agumba DO, Pham DH, Kim HC, Kim J. Recent progress in bio‐based eugenol resins: From synthetic strategies to structural properties and coating applications. J Appl Polym Sci 2021. [DOI: 10.1002/app.51532] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/31/2022]
Affiliation(s)
- Bijender Kumar
- Creative Research Center for Nanocellulose Future Composites Inha University Incheon South Korea
| | - Dickens O. Agumba
- Creative Research Center for Nanocellulose Future Composites Inha University Incheon South Korea
| | - Duc H. Pham
- Creative Research Center for Nanocellulose Future Composites Inha University Incheon South Korea
| | - Hyun Chan Kim
- Creative Research Center for Nanocellulose Future Composites Inha University Incheon South Korea
| | - Jaehwan Kim
- Creative Research Center for Nanocellulose Future Composites Inha University Incheon South Korea
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14
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15
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16
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Non-Isothermal Thermogravimetry of Selected Tropical Woods and Their Degradation under Fire Using Cone Calorimetry. Polymers (Basel) 2021; 13:polym13050708. [PMID: 33652676 PMCID: PMC7956548 DOI: 10.3390/polym13050708] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/18/2021] [Revised: 02/21/2021] [Accepted: 02/22/2021] [Indexed: 01/02/2023] Open
Abstract
For selected tropical woods (Cumaru, Garapa, Ipe, Kempas, Merbau), a relationship was established between non-isothermal thermogravimetry runs and the wood weight loss under flame during cone calorimetry flammability testing. A correlation was found for the rate constants for decomposition of wood in air at 250 and 300 °C found from thermogravimetry and the total time of sample burning related to the initial mass. Non-isothermal thermogravimetry runs were assumed to be composed from 3 theoretical runs such as decomposition of wood into volatiles itself, oxidation of carbon residue, and the formation of ash. A fitting equation of three processes was proposed and the resulting theoretical lines match experimental lines.
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18
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Phosphate-based covalent adaptable networks with recyclability and flame retardancy from bioresources. Eur Polym J 2021. [DOI: 10.1016/j.eurpolymj.2020.110236] [Citation(s) in RCA: 28] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
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19
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Editorial for "Materials Chemistry" Sections on Molecules. Molecules 2020; 25:molecules25245833. [PMID: 33321988 PMCID: PMC7764522 DOI: 10.3390/molecules25245833] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Download PDF] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/30/2020] [Accepted: 12/02/2020] [Indexed: 11/16/2022] Open
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20
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Sienkiewicz A, Czub P. Flame Retardancy of Biobased Composites-Research Development. MATERIALS (BASEL, SWITZERLAND) 2020; 13:E5253. [PMID: 33233820 PMCID: PMC7699906 DOI: 10.3390/ma13225253] [Citation(s) in RCA: 17] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/12/2020] [Revised: 11/07/2020] [Accepted: 11/18/2020] [Indexed: 01/07/2023]
Abstract
Due to the thermal and fire sensitivity of polymer bio-composite materials, especially in the case of plant-based fillers applied for them, next to intensive research on the better mechanical performance of composites, it is extremely important to improve their reaction to fire. This is necessary due to the current widespread practical use of bio-based composites. The first part of this work relates to an overview of the most commonly used techniques and different approaches towards the increasing the fire resistance of petrochemical-based polymeric materials. The next few sections present commonly used methods of reducing the flammability of polymers and characterize the most frequently used compounds. It is highlighted that despite adverse health effects in animals and humans, some of mentioned fire retardants (such as halogenated organic derivatives e.g., hexabromocyclododecane, polybrominated diphenyl ether) are unfortunately also still in use, even for bio-composite materials. The most recent studies related to the development of the flame retardation of polymeric materials are then summarized. Particular attention is paid to the issue of flame retardation of bio-based polymer composites and the specifics of reducing the flammability of these materials. Strategies for retarding composites are discussed on examples of particular bio-polymers (such as: polylactide, polyhydroxyalkanoates or polyamide-11), as well as polymers obtained on the basis of natural raw materials (e.g., bio-based polyurethanes or bio-based epoxies). The advantages and disadvantages of these strategies, as well as the flame retardants used in them, are highlighted.
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Affiliation(s)
- Anna Sienkiewicz
- Department of Chemistry and Technology of Polymers, Cracow University of Technology, ul. Warszawska 24, 31-155 Cracow, Poland;
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21
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Xie W, Huang S, Liu S, Zhao J. Phosphorus-based triazine compound endowing epoxy thermosets with excellent flame retardancy and enhanced mechanical stiffness. Polym Degrad Stab 2020. [DOI: 10.1016/j.polymdegradstab.2020.109293] [Citation(s) in RCA: 16] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/31/2022]
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22
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Wan J, Zhao J, Zhang X, Fan H, Zhang J, Hu D, Jin P, Wang DY. Epoxy thermosets and materials derived from bio-based monomeric phenols: Transformations and performances. Prog Polym Sci 2020. [DOI: 10.1016/j.progpolymsci.2020.101287] [Citation(s) in RCA: 46] [Impact Index Per Article: 11.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
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23
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Bo C, Shi Z, Hu L, Pan Z, Hu Y, Yang X, Jia P, Ren X, Zhang M, Zhou Y. Cardanol derived P, Si and N based precursors to develop flame retardant phenolic foam. Sci Rep 2020; 10:12082. [PMID: 32694665 PMCID: PMC7374163 DOI: 10.1038/s41598-020-68910-6] [Citation(s) in RCA: 16] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/14/2020] [Accepted: 07/03/2020] [Indexed: 12/03/2022] Open
Abstract
A novel eco-friendly halogen-free cardanol-based flame retardant with P, Si, and N on the chain backbone (PSNCFR) was synthesized and incorporated into phenolic foams (PFs). PSNCFR was comprehensively investigated via Fourier transform infrared spectroscopy and nuclear magnetic resonance. PSNCFR endowed PFs with flame retardancy, contributed to generating a composite char defense against flames, and efficiently prevented smoking from PFs. PSNCFR introduction improved the flexural strength of the PFs to approximately 155% of that of pristine PF. PSNCFR-modified PFs displayed a high limiting oxygen index value of 41.9%. The results of cone calorimeter show that the mean heat release rate, mean effective heat of combustion, and total heat release of the PSNCFR-modified PFs reduced by 26.92%, 35.71%, and 31.25%, respectively. In particular, the total smoke production of the PSNCFR-modified PFs decreased by 64.55%, indicating excellent smoke inhibition. As for the mechanism, the condensation and gas phases during pyrolysis were responsible for the synergistic flame retardancy in the modified PFs. The findings demonstrate that PSNCFR can be used in PF preparation to overcome their drawbacks of internal brittleness and flammability.
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Affiliation(s)
- Caiying Bo
- Institute of Chemical Industry of Forest Products, CAF, Nanjing, 210042, Jiangsu Province, China. .,National Engineering Laboratory for Biomass Chemical Utilization, Nanjing, 210042, Jiangsu Province, China. .,Key and Open Laboratory on Forest Chemical Engineering, SFA, Nanjing, 210042, Jiangsu Province, China. .,Key Laboratory Biomass Energy and Material, Nanjing, 210042, Jiangsu Province, China.
| | - Zhongyu Shi
- Institute of Chemical Industry of Forest Products, CAF, Nanjing, 210042, Jiangsu Province, China.,National Engineering Laboratory for Biomass Chemical Utilization, Nanjing, 210042, Jiangsu Province, China.,Key and Open Laboratory on Forest Chemical Engineering, SFA, Nanjing, 210042, Jiangsu Province, China.,Key Laboratory Biomass Energy and Material, Nanjing, 210042, Jiangsu Province, China
| | - Lihong Hu
- Institute of Chemical Industry of Forest Products, CAF, Nanjing, 210042, Jiangsu Province, China.,National Engineering Laboratory for Biomass Chemical Utilization, Nanjing, 210042, Jiangsu Province, China.,Key and Open Laboratory on Forest Chemical Engineering, SFA, Nanjing, 210042, Jiangsu Province, China.,Key Laboratory Biomass Energy and Material, Nanjing, 210042, Jiangsu Province, China
| | - Zheng Pan
- Institute of Chemical Industry of Forest Products, CAF, Nanjing, 210042, Jiangsu Province, China.,National Engineering Laboratory for Biomass Chemical Utilization, Nanjing, 210042, Jiangsu Province, China.,Key and Open Laboratory on Forest Chemical Engineering, SFA, Nanjing, 210042, Jiangsu Province, China.,Key Laboratory Biomass Energy and Material, Nanjing, 210042, Jiangsu Province, China
| | - Yun Hu
- Institute of Chemical Industry of Forest Products, CAF, Nanjing, 210042, Jiangsu Province, China.,National Engineering Laboratory for Biomass Chemical Utilization, Nanjing, 210042, Jiangsu Province, China.,Key and Open Laboratory on Forest Chemical Engineering, SFA, Nanjing, 210042, Jiangsu Province, China.,Key Laboratory Biomass Energy and Material, Nanjing, 210042, Jiangsu Province, China
| | - Xiaohui Yang
- Institute of Chemical Industry of Forest Products, CAF, Nanjing, 210042, Jiangsu Province, China.,National Engineering Laboratory for Biomass Chemical Utilization, Nanjing, 210042, Jiangsu Province, China.,Key and Open Laboratory on Forest Chemical Engineering, SFA, Nanjing, 210042, Jiangsu Province, China.,Key Laboratory Biomass Energy and Material, Nanjing, 210042, Jiangsu Province, China
| | - Puyou Jia
- Institute of Chemical Industry of Forest Products, CAF, Nanjing, 210042, Jiangsu Province, China.,National Engineering Laboratory for Biomass Chemical Utilization, Nanjing, 210042, Jiangsu Province, China.,Key and Open Laboratory on Forest Chemical Engineering, SFA, Nanjing, 210042, Jiangsu Province, China.,Key Laboratory Biomass Energy and Material, Nanjing, 210042, Jiangsu Province, China
| | - Xiaoli Ren
- Institute of Chemical Industry of Forest Products, CAF, Nanjing, 210042, Jiangsu Province, China.,National Engineering Laboratory for Biomass Chemical Utilization, Nanjing, 210042, Jiangsu Province, China.,Key and Open Laboratory on Forest Chemical Engineering, SFA, Nanjing, 210042, Jiangsu Province, China.,Key Laboratory Biomass Energy and Material, Nanjing, 210042, Jiangsu Province, China
| | - Meng Zhang
- Institute of Chemical Industry of Forest Products, CAF, Nanjing, 210042, Jiangsu Province, China. .,National Engineering Laboratory for Biomass Chemical Utilization, Nanjing, 210042, Jiangsu Province, China. .,Key and Open Laboratory on Forest Chemical Engineering, SFA, Nanjing, 210042, Jiangsu Province, China. .,Key Laboratory Biomass Energy and Material, Nanjing, 210042, Jiangsu Province, China.
| | - Yonghong Zhou
- Institute of Chemical Industry of Forest Products, CAF, Nanjing, 210042, Jiangsu Province, China. .,National Engineering Laboratory for Biomass Chemical Utilization, Nanjing, 210042, Jiangsu Province, China. .,Key and Open Laboratory on Forest Chemical Engineering, SFA, Nanjing, 210042, Jiangsu Province, China. .,Key Laboratory Biomass Energy and Material, Nanjing, 210042, Jiangsu Province, China.
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Abstract
The flammability of tropical woods and the effect of a selected fire protection coating were evaluated using a cone calorimeter at a cone radiancy of 35 kW/m2. Three samples were from the South American continent (Cumaru, Garapa, Ipe), and two were from the Asian continent (Kempas and Merbau). Samples were treated with commercial fire retardant (FR) containing ferrous phosphate as an essential component. The untreated samples were used as reference materials that were of particular interest concerning their flammability. It was shown that there is unambiguous correlation between the effective heat of combustion (EHC) and total oxygen consumed (TOC) related to mass lost during burning for both the untreated and treated samples. In the case of Cumaru and Garapa, there exists an inverse relation between the amount of smoke and carbon residue. The decisive effect on the time of ignition was performed by the initial mass of the sample. This is valid for the spruce and the Cumaru, Ipe, and Kempas, both treated and untreated with retardant, while Garapa and Merbau were found to decline. According to the lower maximum average rate of heat emission (MARHE) parameter, a lower flammability was observed for the treated samples of wood, except for Garapa wood. Fire-retardant treated Garapa and Merbau also have a significantly lower time to ignition than untreated ones.
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Biomolecules as Flame Retardant Additives for Polymers: A Review. Polymers (Basel) 2020; 12:polym12040849. [PMID: 32272648 PMCID: PMC7240707 DOI: 10.3390/polym12040849] [Citation(s) in RCA: 40] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/07/2020] [Revised: 03/23/2020] [Accepted: 03/24/2020] [Indexed: 12/02/2022] Open
Abstract
Biological molecules can be obtained from natural sources or from commercial waste streams and can serve as effective feedstocks for a wide range of polymer products. From foams to epoxies and composites to bulk plastics, biomolecules show processability, thermal stability, and mechanical adaptations to fulfill current material requirements. This paper summarizes the known bio-sourced (or bio-derived), environmentally safe, thermo-oxidative, and flame retardant (BEST-FR) additives from animal tissues, plant fibers, food waste, and other natural resources. The flammability, flame retardance, and—where available—effects on polymer matrix’s mechanical properties of these materials will be presented. Their method of incorporation into the matrix, and the matrices for which the BEST-FR should be applicable will also be made known if reported. Lastly, a review on terminology and testing methodology is provided with comments on future developments in the field.
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Karaseva V, Bergeret A, Lacoste C, Fulcrand H, Ferry L. New Biosourced Flame Retardant Agents Based on Gallic and Ellagic Acids for Epoxy Resins. Molecules 2019; 24:molecules24234305. [PMID: 31779081 PMCID: PMC6930652 DOI: 10.3390/molecules24234305] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2019] [Revised: 11/21/2019] [Accepted: 11/22/2019] [Indexed: 11/16/2022] Open
Abstract
The aim of this work was an investigation of the ability of gallic (GA) and ellagic (EA) acids, which are phenolic compounds encountered in various plants, to act as flame retardants (FRs) for epoxy resins. In order to improve their fireproofing properties, GA and EA were treated with boric acid (to obtain gallic acid derivatives (GAD) and ellagic acid derivatives (EAD)) to introduce borate ester moieties. Thermogravimetric analysis (TGA) highlighted the good charring ability of GA and EA, which was enhanced by boration. The grafting of borate groups was also shown to increase the thermal stability of GA and EA that goes up respectively from 269 to 528 °C and from 496 to 628 °C. The phenolic-based components were then incorporated into an epoxy resin formulated from diglycidyl ether of bisphenol A (DGEBA) and isophorone diamine (IPDA) (72, 18, and 10 wt.% of DGEBA, IPDA, and GA or EA, respectively). According to differential scanning calorimetry (DSC), the glass transition temperature (Tg) of the thermosets was decreased. Its values ranged from 137 up to 108 °C after adding the phenolic-based components. A cone calorimeter was used to evaluate the burning behavior of the formulated thermosets. A significant reduction of the peak of heat release rate (pHRR) for combustion was detected. Indeed, with 10 wt.% of GA and EA, pHRR was reduced by 12 and 44%, respectively, compared to that for neat epoxy resin. GAD and EAD also induced the decrease of pHRR values by 65 and 33%, respectively. In addition, a barrier effect was observed for the resin containing GAD. These results show the important influence of the biobased phenolic compounds and their boron derivatives on the fire behavior of a partially biobased epoxy resin.
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Affiliation(s)
- Valeriia Karaseva
- INRA, UMR 1083 SPO, 2 place Pierre Viala, 34060 Montpellier, France
- Centre des Matériaux des Mines d’Alès (C2MA), IMT Mines Alès, Université de Montpellier, 6 avenue de Clavières, 30319 Alès cedex, France; (A.B.); (C.L.)
- French Environment and Energy Management Agency, 20 avenue du Grésillé, BP 90406, 49004 Angers cedex 01, France
| | - Anne Bergeret
- Centre des Matériaux des Mines d’Alès (C2MA), IMT Mines Alès, Université de Montpellier, 6 avenue de Clavières, 30319 Alès cedex, France; (A.B.); (C.L.)
| | - Clément Lacoste
- Centre des Matériaux des Mines d’Alès (C2MA), IMT Mines Alès, Université de Montpellier, 6 avenue de Clavières, 30319 Alès cedex, France; (A.B.); (C.L.)
| | - Hélène Fulcrand
- INRA, UMR 1208 IATE, 2 Place Pierre Viala, 34060 Montpellier, France;
| | - Laurent Ferry
- Centre des Matériaux des Mines d’Alès (C2MA), IMT Mines Alès, Université de Montpellier, 6 avenue de Clavières, 30319 Alès cedex, France; (A.B.); (C.L.)
- Correspondence:
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Ecochard Y, Leroux J, Boutevin B, Auvergne R, Caillol S. From multi-functional siloxane-based cyclic carbonates to hybrid polyhydroxyurethane thermosets. Eur Polym J 2019. [DOI: 10.1016/j.eurpolymj.2019.109280] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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Sag J, Goedderz D, Kukla P, Greiner L, Schönberger F, Döring M. Phosphorus-Containing Flame Retardants from Biobased Chemicals and Their Application in Polyesters and Epoxy Resins. Molecules 2019; 24:E3746. [PMID: 31627395 PMCID: PMC6833091 DOI: 10.3390/molecules24203746] [Citation(s) in RCA: 32] [Impact Index Per Article: 6.4] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2019] [Revised: 10/14/2019] [Accepted: 10/16/2019] [Indexed: 11/24/2022] Open
Abstract
Phosphorus-containing flame retardants synthesized from renewable resources have had a lot of impact in recent years. This article outlines the synthesis, characterization and evaluation of these compounds in polyesters and epoxy resins. The different approaches used in producing biobased flame retardant polyesters and epoxy resins are reported. While for the polyesters biomass derived compounds usually are phosphorylated and melt blended with the polymer, biobased flame retardants for epoxy resins are directly incorporated into the polymer structure by a using a phosphorylated biobased monomer or curing agent. Evaluating the efficiency of the flame retardant composites is done by discussing results obtained from UL94 vertical burning, limiting oxygen index (LOI) and cone calorimetry tests. The review ends with an outlook on future development trends of biobased flame retardant systems for polyesters and epoxy resins.
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Affiliation(s)
- Jacob Sag
- Fraunhofer Institute for Structural Durability and System Reliability LBF, D-64289 Darmstadt, Germany.
| | - Daniela Goedderz
- Fraunhofer Institute for Structural Durability and System Reliability LBF, D-64289 Darmstadt, Germany.
- Ernst-Berl Institute for Chemical Engineering and Macromolecular Science, Technische Universität Darmstadt, D-64287 Darmstadt, Germany.
| | - Philipp Kukla
- Fraunhofer Institute for Structural Durability and System Reliability LBF, D-64289 Darmstadt, Germany.
| | - Lara Greiner
- Fraunhofer Institute for Structural Durability and System Reliability LBF, D-64289 Darmstadt, Germany.
| | - Frank Schönberger
- Fraunhofer Institute for Structural Durability and System Reliability LBF, D-64289 Darmstadt, Germany.
| | - Manfred Döring
- Fraunhofer Institute for Structural Durability and System Reliability LBF, D-64289 Darmstadt, Germany.
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