A Superior Corrosion Protection of Mg Alloy via Smart Nontoxic Hybrid Inhibitor-Containing Coatings

Organic-Inorganic Biocompatible Coatings for Temporary and Permanent Metal Implants

The general trend of increasing life expectancy will consistently drive the demand for orthopedic prostheses. In addition to the elderly, the younger population is also in urgent need of orthopedic devices, as bone fractures are a relatively common injury type; it is important to treat the patient quickly, painlessly, and eliminate further health complications. In the field of traumatology and orthopedics, metals and their alloys are currently the most commonly used materials. In this context, numerous scientists are engaged in the search for new implant materials and coatings. Among the various coating techniques, plasma electrolytic oxidation (PEO) (or micro-arc oxidation-MAO) occupy a distinct position. This method offers a cost-effective and environmentally friendly approach to modification of metal surfaces. PEO can effectively form porous, corrosion-resistant, and bioactive coatings on light alloys. The porous oxide surface structure welcomes organic molecules that can significantly enhance the corrosion resistance of the implant and improve the biological response of the body. The review considers the most crucial aspects of new combined PEO-organic coatings on metal implants, in terms of their potential for implantation, corrosion resistance, and biological activity in vitro and in vivo.

Probing the Effect of Alloying Elements on the Interfacial Segregation Behavior and Electronic Properties of Mg/Ti Interface via First-Principles Calculations

The interface connects the reinforced phase and the matrix of materials, with its microstructure and interfacial configurations directly impacting the overall performance of composites. In this study, utilizing seven atomic layers of Mg(0001) and Ti(0001) surface slab models, four different Mg(0001)/Ti(0001) interfaces with varying atomic stacking configurations were constructed. The calculated interface adhesion energy and electronic bonding information of the Mg(0001)/Ti(0001) interface reveal that the HCP2 interface configuration exhibits the best stability. Moreover, Si, Ca, Sc, V, Cr, Mn, Fe, Cu, Zn, Y, Zr, Nb, Mo, Sn, La, Ce, Nd, and Gd elements are introduced into the Mg/Ti interface layer or interfacial sublayer of the HCP2 configurations, and their interfacial segregation behavior is investigated systematically. The results indicate that Gd atom doping in the Mg(0001)/Ti(0001) interface exhibits the smallest heat of segregation, with a value of -5.83 eV. However, Ca and La atom doping in the Mg(0001)/Ti(0001) interface show larger heat of segregation, with values of 0.84 and 0.63 eV, respectively. This implies that the Gd atom exhibits a higher propensity to segregate at the interface, whereas the Ca and La atoms are less inclined to segregate. Moreover, the electronic density is thoroughly analyzed to elucidate the interfacial segregation behavior. The research findings presented in this paper offer valuable guidance and insights for designing the composition of magnesium-based composites.

Polycaprolactone-MXene coating for controlling initial biodegradation of magnesium implant via near-infrared light

The mechanical strength of magnesium implants undergoes a rapid decline after implantation due to bioabsorption, which can lead to the risk of rupture. To ensure sustained mechanical strength and initiate bioabsorption selectively upon specific external stimuli until the bone regains sufficient support, we developed a biosafe near-infrared light (NIR)-sensitive polymer coating using polycaprolactone (PCL) and Ti3C2 (MXenes). The synthetic MXene powders were characterized using SEM, EDS, and XRD, and the amount of MXenes had a proliferation-promoting effect on MC3T3-E1, as observed through cell assays. The PCL-MXene coating was successfully prepared on the magnesium surface using the casting coating method, and it can protect the magnesium surface for up to 28 days by decreasing the corrosion ratio. However, the coating can be easily degraded after exposure to NIR light for 20 minutes to expose the magnesium substrate, especially in a liquid environment. Meanwhile, the magnesium implant with the PCL-MXene coating has no cytotoxicity toward MC3T3-E1. These findings can provide a new solution for the development of controlled degradation implants.

TiO2/PEG as smart anticorrosion and drug-eluting platforms in inflammatory conditions

The failure of a titanium implant is often attributed to inflammatory reactions following implantation. This study focuses on the synthesis of a polyethylene glycol (PEG) layer on porous titanium dioxide (TiO2) coatings using plasma electrolytic oxidation (PEO). This PEG layer serves as a foundation for a drug-eluting platform designed to respond to pH stimuli during inflammation. Betamethasone (BET), a widely used anti-inflammatory drug, was loaded onto the pH-responsive functional PEG layers. The application of the PEG-BET layer onto TiO2 coatings through the vacuum dip coating method resulted in a pH-sensitive sustained release of BET over a 30-day period. Notably, the release rates were 81% at pH 5.0 and 55% at pH 7.2. Electrochemical corrosion tests conducted in both normal and acidic inflammatory solutions demonstrated that duplex composite coatings offer superior protection compared to simple oxide coatings. In a pH 5.0 solution, corrosion current density measurements revealed values of 1.75 μA cm-2 (PEO/PEG-BET), 8.87 μA cm-2 (PEO), and 49.17 μA cm-2 (bare titanium). These results highlight the effectiveness of the PEO/PEG-BET layer in sealing pores within PEO coatings, subsequently reducing the infiltration of corrosive ions in inflammatory environments.

Eco-friendly approach for the fabrication of biо copper based superhydrophobic coating on steel metal and its corrosion resistance evaluation

This study presents an eco-friendly approach for constructing superhydrophobic (S.H.) coatings on steel surfaces. The biо Сu nanoparticles are synthesized using a biоgenic process. Two types of coatings, Ni-Ѕ.Α and Ni-biо Сu-Ѕ.Α, were developed and characterized. The EDX results confirm the successful fabrication of two distinct coatings on the steel substrate: one involving the modification of nickel with stearic acid, Ni-Ѕ.Α, and the other involving the modification of nickel with both bio-Cu and stearic acid, Ni-biо Сu-Ѕ.Α. The SEM results revealed that the S.H. coats exhibit circular microstructures which contribute to the surface roughness. The contact angles of water droplets on the Ni-Ѕ.Α and Ni-biо Сu-Ѕ.Α coatings were measured at 158° ± 0.9° and 162° ± 1.1°, respectively. Chemical stability tests demonstrated that the Ni-Ѕ.Α coating maintains its S.H. behaviour in a pH range of 3-11, whereas the Ni-biо Сu-Ѕ.Α coating exhibits excellent chemical stability in a broader range of pH (1-13). The coating's mechanical stability was evaluated through abrasion tests. The Ni-Ѕ.Α coating retained its S.H. properties even after an abrasion length equal 1100 mm, while the Ni-biо Сu-Ѕ.Α coating maintained its S.H. behaviour till an abrasion length equal 1900 mm. The corrosion behavior and protective properties of the S.H. coatings were studied via electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP) techniques. The PDP and EIS findings demonstrated that both Ni-Ѕ.Α and Ni-biо Сu-Ѕ.Α coatings significantly reduced the corrosion rate compared to uncoated steel.

An ecofriendly coaxial antibacterial and anticorrosion nanofiber pullulan-ethyl cellulose embedded with carvacrol coating for protection against marine corrosion

Coaxial electrospun coatings with antibacterial and anticorrosion properties have a marked potential to protect against corrosion in marine environments. Ethyl cellulose is a promising biopolymer for corrosion caused by microorganisms owing to its high mechanical strength, nontoxicity, and biodegradability. In this study, a coaxial electrospun coating loaded with antibacterial carvacrol (CV) in the core and anticorrosion pullulan (Pu) and ethyl cellulose (EC) as a shell layer was successfully fabricated. The formation of core-shell structure was confirmed using transmission electron microscopy. Pu-EC@CV coaxial nanofiber had small diameters, uniform distribution, smooth surface, strong hydrophobicity, and no fractures. Electrochemical impedance spectroscopy was used to analyze corrosion of the electrospun coating surface in a medium containing bacterial solution. The results indicated significant corrosion resistance of the coating surface. In addition, the antibacterial activity and mechanism of coaxial electrospun were studied. The Pu-EC@CV nanofiber coating exhibited excellent antibacterial properties by effectively increasing the permeability of cell membranes and killing bacteria, as determined by plate counts, scanning electron microscopy, cell membrane permeability, and the activity of alkaline phosphatase. In summary, the coaxial electrospun pullulan-ethyl cellulose embedded with CV coating can be used as antibacterial and anticorrosion materials and may have potential applications in the field of marine corrosion.

Hybrid Coatings for Active Protection against Corrosion of Mg and Its Alloys

A novel approach to surface modification was developed to improve the corrosion performance of biodegradable magnesium alloys. Additively manufactured magnesium samples and Mg-Mn-based magnesium alloys were used in this study. This method involves the combination of plasma electrolytic oxidation to create a porous ceramic-like matrix, followed by treatment with protective biocompatible agents. The most efficient method for the PEO-layer impregnation using sodium oleate and polycaprolactone was selected and optimized. The correlation between the structure, composition, and protective properties of the hybrid coatings was established. The composition of the formed polymer-containing layers was established using XPS and Raman microspectroscopy. The presence of sodium oleate and its distribution across the coating surface was confirmed at the microscale. The corrosion-protection level of the hybrid layers was assessed using potentiodynamic polarization measurements, electrochemical impedance spectroscopy, hydrogen evolution testing, and gravimetry (mass-loss tests) in vitro. The oleate-containing polycaprolactone layers (HC-SO 0.1-2) demonstrated stable corrosion behavior even after 7 days of immersion in Hank's balanced salt solution. The corrosion-current density and impedance modulus measured at a frequency of 0.1 Hz for the samples with hybrid coating after 7 days of exposure were equal to 5.68 × 10^-8 A∙cm^-2 and 2.03 × 10⁶ Ω∙cm², respectively. The developed method of surface modification demonstrates the coating's self-healing properties. The effectiveness of employing hybrid anticorrosive bioactive PEO coatings for biomedical products made from magnesium and its alloys was demonstrated.