Melamine⁻Glyoxal⁻Glutaraldehyde Wood Panel Adhesives without Formaldehyde

In situ polymerization of a melamine-based microsphere into 3D nickel foam for supercapacitors

An in situ synthesis approach is used to directly grow a microsphere of melamine-glutaraldehyde (MAGA) polymer over three-dimensional (3D) nickel foam (NF). The materials are used to produce nitrogen-doped carbon (NC) with and without NF. These precursors undergo carbonization at various temperatures, namely 400 °C, 500 °C, and 700 °C. The electrochemical properties of the materials would be significantly improved by directly growing MAGA polymer on the surface of NF. The electrochemical performance of NC/NF-400 was excellent, with a capacitance of 297 F g-1 achieved at a current density of 1 A g-1. The in situ growing approach does not necessitate the use of additional chemical agents, such as binders or conductive compounds when preparing the electrode. In addition, the material exhibits only 10% reduction in capacitance after undergoing 5000 cycles, indicating excellent cycling performance. The outstanding electrochemical performance achieved by using the in situ method of MAGA microsphere polymer on NF may be attributed to the rapid transit of ions to the electrode surfaces, facilitating effortless redox reactions.

Preparation and fire resistance modification on tannin-based non-isocyanate polyurethane (NIPU) rigid foams

Non-isocyanate polyurethane (NIPU) as a new type of polyurethane material has become a hot research topic in the polyurethane industry due to its no utilization of toxic isocyanates during the synthesis process. And the developing on recyclable biomass materials has also much attention in the industrial sector, hence the preparation and application of bio-based NIPU has also become a very meaningful study work. So, in this paper, tannin as a biomass material was used to synthesize tannin based non-isocyanate polyurethanes (TNIPU) resin, and then successfully prepared a self-blowing TNIPU foam at room temperature by using formic acid as initiator and glutaraldehyde as cross-linking agent. The compressive strength of this foam as high as 0.8 MPa, which is an excellent compressive performance. Meanwhile it will return to the state before compression when removing the pressure. This indicating that the foam has good toughness. In addition, formic acid can react with the amino groups in TNIPU to form amide substances, and generated enough heat to initiate the foaming process. Glutaraldehyde, as a crosslinking agent, reacts with the amino group in TNIPU to form a network structure system. By scanning electron microscope (SEM) observation of the cell shapes, it can be seen that the foam cells were uniform in size and shape, and the cell pores showed open and closed cells. The limiting oxygen index (LOI) tested value of this TNIPU foam is 24.45 % without any flame retardant added, but compared to the LOI value of polyurethane foam (17 %-19 %), TNIPU foam reveal a better fire resistance. It has a wider application prospect.

Formaldehyde-Free Resins for the Wood-Based Panel Industry: Alternatives to Formaldehyde and Novel Hardeners

Due to its carcinogenic properties, the presence of formaldehyde in resins and other industrial products has been a subject of great concern in recent years. The presented review focuses on modern alternatives for the production of wood-based panels; i.e., substitutes for formaldehyde in the production of amino and phenolic resins, as well as novel hardeners for formaldehyde-free wood adhesives. Solutions in which formaldehyde in completely replaced are presented in this review. Recent advances indicate that it is possible to develop new formaldehyde-free systems of resins with compatible hardeners. The formaldehyde substitutes that have primarily been tested are glyoxal, glutaraldehyde, furfural, 5-hydroxymethylfurfural, and dimethoxyethanal. The use of such substitutes eliminates the problem of free formaldehyde emission originating from the resin used in the production of wood-based panels. However, these alternatives are mostly characterized by worse reactivity, and, as a result, the use of formaldehyde-free resins may affect the mechanical and strength properties of wood-based panels. Nonetheless, there are still many substantial challenges for the complete replacement of formaldehyde and further research is needed, especially in the field of transferring the technology to industrial practice.

A Green Resin Wood Adhesive from Synthetic Polyamide Crosslinking with Glyoxal

Glyoxal is considered to be the most likely substitute for formaldehyde to synthesize resin adhesives for wood bonding due to its reactivity, structural characteristics, being non-toxic, low volatility, and acceptable cost. Regrettably, the performance of the resin synthesized using glyoxal to directly replace all formaldehyde is not totally satisfactory, especially as it has almost no water resistance. This makes such a simple alternative fail to be suitable for industrial production. To prepare an environment-friendly glyoxal-based adhesive with good bonding performance, the work presented here relies first on reacting citric acid and hexamethylene diamine, producing a polyamide, with glyoxal, and then crosslinking it, thus synthesizing a thermosetting resin (namely CHG) adhesive and applying it for plywood bonding. The plywood prepared exhibits excellent dry and wet shear strength, which are better than GB/T9846-2015 standard requirements (≥0.7 MPa), and even after being soaked in hot water at 63 °C for 3 h, its strength is still as high as 1.35 MPa. The CHG resin is then potentially an adhesive for industrial application for replacing UF (urea-formaldehyde) and MUF (melamine-urea-formaldehyde) adhesives for wood composites.

Synthesis of CxNy-rich polycyclic oligomers from primeval monomers in aqueous media

A multichannel, non-thermolytic and efficient pathway is described toward the formation of functionalized carbon nitride-like oligomers, starting from readily available cyanamide and glyoxal (in ratios >2), in aqueous media under mild conditions. Such oligomers can be isolated as stable solids that result from structures involving cyanamide self-additions along with structures formally derived from the condensation of cyanamide, dicyandiamide or melamine with glyoxal, leading occasionally to oxygen-containing units. The oligomeric aggregates have masses up to 500 u, as inferred from mass spectra analyses, and their formation can be rationalized in terms of polyadditions of cyanamide (up to 10-mer) and glyoxal. The latter is not only a willing reaction partner, but also promotes facile condensation by enhancing the reactivity of nitrile fragments and inducing a significant lowering of the energy barriers. This mechanistic surmise is also supported by DFT calculations of the early condensation steps. As a result, melamine/triazine-type structures are obtained in aquatic environments under much milder conditions than those usually required by other synthetic procedures. Moreover, our results also help unveil the abiotic processes affording complex organic matter on celestial bodies and early earth.

In Polymerization of Environment Friendly Melamine-Urea-Glyoxal Resin in Rubber Wood for Improved Physical and Mechanical Properties

In the study, we report that a safe and simple way for upgrading inferior rubber wood through the combined modification of environment-friendly MUG resin was synthesized from glyoxal, melamine, urea, and other additives. MUG-treated wood samples were prepared with six different MUG resin concentrations (5, 15, 25, 35, 45, and 55 wt %) into the wood matrix and then heated and polymerized to form a solid and hydrophobic MUG resin in the wood scaffold, and the physico-mechanical properties were evaluated. As the MUG resin concentration increased, the weight percent gain and density increased, water uptake and leachability decreased, and the antiswelling efficiency increased at first and then decreased. MUG-treated wood sample can be prepared when the MUG resin concentration was set as 25%, and the physical properties of treated wood was optimum. Scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy analysis showed that the MUG resin is widely distributed in the cell lumens and cell walls. With enhanced physico-mechanical properties, MUG-treated wood sample can be well used as a promising alternative to existing engineered wood products for structural applications.

Potential Use of Wollastonite as a Filler in UF Resin Based Medium-Density Fiberboard (MDF)

Urea-formaldehyde (UF) resins are primary petroleum-based, increasing their potential environmental footprint. Identifying additives to reduce the total amount of resin needed without adversely affecting the panel properties could reduce these impacts. Wollastonite is a mineral containing calcium and silica that has been used as an additive in a variety of materials and may be useful as a resin extender. Nanoscale wollastonite has been shown to enhance the panel properties but is costly. Micron-scale wollastonite may be a less costly alternative. Medium-density fiberboards were produced by blending a hardwood furnish with UF alone, micron-sized wollastonite alone, or a 9:1 ratio of UF to wollastonite. Panels containing of only wollastonite had poor properties, but the properties of panels with 9:1 UF/wollastonite were similar to the UF-alone panels, except for the internal bond strength. The results suggest that small amounts of micron-sized wollastonite could serve as a resin extender. Further studies are suggested to determine if the micron-sized material has similar positive effects on the resin curing rate.

Wood Composites and Their Polymer Binders

This review presents first, rather succinctly, what are the important points to look out for when preparing good wood composites, the main types of wood composites manufactured industrially, and the mainly oil-derived wood composite adhesives and binders that dominate and have been dominating this industry. Also briefly described are the most characteristic biosourced, renewable-derived adhesives that are actively researched as substitutes. For all these adhesives, synthetic and biosourced, the reviews expose the considerable progresses which have occurred relatively recently, with a host of new approaches and ideas having been proposed and tested, some even implemented, but with even many more already appearing on the horizon.

Characterization and Preparation of Furanic-Glyoxal Foams

Synthetic foams have become an essential industrial product for a great variety of applications. Furfuryl alcohol, as a biomass chemical, was reacted with glyoxal at room temperature to prepare furanic-glyoxal rigid foams, and p-toluenesulfonic acid was used as a catalyst to initiate the reaction. Foams with different molar ratios (furfuryl alcohol/glyoxal) were prepared in this work, and uniform cells foams have been obtained. Their compression resistance, 24-h water absorption, density, and other basic properties were tested. Scanning electron microscopy (SEM) was used to observe the cellular morphology of the foams prepared, thermogravimetric analysis (TGA) helped to understand their thermal and combustion properties, and FTIR and Matrix Assisted Laser Desorption Ionisation Time of Flight (MALDI ToF) mass spectroscopy to explain the structure of the resulting foams to clarify the reactions occurring during foaming. The results show that the compression resistance of furanic-glyoxal foams declined as the furfuryl alcohol/glyoxal ratio decreases also. SEM observations revealed that foams with open-cell were obtained when furfuryl alcohol was added in greater amounts, and more closed cell structures were formed as the proportion of glyoxal increased. TGA results showed that the initial ignition temperature of furanic-glyoxal foams is ~200 °C higher than that of wood, and the smaller comprehensive combustion index S (about 0.15 × 10⁻⁷ (%² K⁻³ min⁻²)) indicates that the foam burns slowly and has poor flammability, that is, it is not easy to burn.

Functionality of Beech Bark in Adhesive Mixtures Used in Plywood and Its Effect on the Stability Associated with Material Systems

The results of research into utilizing grinded beech bark in order to substitute commonly used fillers in urea formaldehyde (UF) adhesive mixtures to bond plywood are presented in the present study. Four test groups of plywood with various adhesive mixtures were manufactured under laboratory conditions and used for experimentation. Plywood made using the same technology, with the common filler (technical flour), was used as a reference material. Three different concentrations of grinded beech bark were used. The thermal conductivity of the fillers used, viscosity and its time dependence, homogeneity and the dispersion performance of fillers were evaluated in the analysis of adhesive mixture. The time necessary for heating up the material during the pressing process was a further tested parameter. The produced plywood was analyzed in terms of its modulus of elasticity, bending strength, perpendicular tensile strength and free formaldehyde emissions. Following the research results, beech bark can be characterized as an ecologically friendly alternative to technical flour, shortening the time of pressing by up to 27%. At the same time, in terms of the statistics, the mechanical properties and stability of the material changed insignificantly, and the formaldehyde emissions reduced significantly, by up to 74%. The utilization of bark was in compliance with long-term sustainability, resulting in a decrease in the environmental impact of waste generated during the wood processing.