Surface Modification of PET Fiber with Hybrid Coating and Its Effect on the Properties of PP Composites

Preparation and Surface Characterization of Chitosan-Based Coatings for PET Materials

Poly(ethylene terephthalate)-PET-is one of the most frequently used polymers in biomedical applications. Due to chemical inertness, PET surface modification is necessary to gain specific properties, making the polymer biocompatible. The aim of this paper is to characterize the multi-component films containing chitosan (Ch), phospholipid 1,2-dioleoyl-sn-glycero-3-phosphocholine (DOPC), immunosuppressant cyclosporine A (CsA) and/or antioxidant lauryl gallate (LG) which can be utilized as a very attractive material for developing the PET coatings. Chitosan was employed owing to its antibacterial activity and also its ability to promote cell adhesion and proliferation favorable for tissue engineering and regeneration purposes. Moreover, the Ch film can be additionally modified with other substances of biological importance (DOPC, CsA and LG). The layers of varying compositions were prepared using the Langmuir-Blodgett (LB) technique on the air plasma-activated PET support. Then their nanostructure, molecular distribution, surface chemistry and wettability were determined by atomic force microscopy (AFM), time-of-flight secondary ion mass spectrometry (TOF-SIMS), X-ray photoelectron spectroscopy (XPS), contact angle (CA) measurements and the surface free energy and its components' determination, respectively. The obtained results show clearly the dependence of the surface properties of the films on the molar ratio of components and allow for a better understanding of the coating organization and mechanisms of interactions at the molecular level both inside the films and between the films and the polar/apolar liquids imitating the environment of different properties. The organized layers of this type can be helpful in gaining control over the surface properties of the biomaterial, thus getting rid of the limitations in favor of increased biocompatibility. This is a good basis for further investigations on the correlation of the immune system response to the presence of biomaterial and its physicochemical properties.

PMMA-Grafted Calcium Sulfate Whiskers for Applications as Fillers in PVC

Calcium sulfate whiskers (CSWs) were hydroxylated with a sodium hydroxide (NaOH) solution and isolated for subsequent treatment with an ethanolic 3-(methacryloxy)propyltrimethoxysilane (KH570) solution to introduce C=C double bonds on the CSWs' surfaces. Then, CSW-g-PMMA was prepared by grafting polymethyl methacrylate (PMMA) onto the surface of modified CSW using in situ dispersion polymerization. The CSW-g-PMMA was used as a filler and melt-blended with polyvinyl chloride (PVC) to prepare PVC-based composites. The surface chemical structure, PMMA grafting rate, and hydrophobic properties of CSW-g-PMMA were analyzed using X-ray diffraction, diffuse reflectance Fourier-transform infrared spectroscopy, thermogravimetric analysis, and water contact angle measurements, respectively. The effects of the CSW-g-PMMA filler on the mechanical properties of the CSW-PMMA/PVC composites were also investigated. The results showed that NaOH treatment significantly increased the number of hydroxyl groups on the surface of the CSWs, which facilitated the introduction of KH570. PMMA was successfully grafted onto the KH570 with a grafting rate of 14.48% onto the surface of the CSWs. The CSW-g-PMMA had good interfacial compatibility and adhesion properties with the PVC matrix. The tensile, flexural, and impact strengths of the CSW-g-PMMA/PVC composite reached 39.28 MPa, 45.69 MPa, and 7.05 kJ/m², respectively, which were 38.55%, 30.99%, and 20.10% higher than those of the CSW/PVC composite and 54.52%, 40.80%, and 32.52% higher than those of pure PVC, respectively. This work provides a new method for surface modification of inorganic fillers, resource utilization, and high value-added application of CSWs from phosphogypsum.

Recycled Poly(Ethylene Terephthalate) from Waste Textiles with Improved Thermal and Rheological Properties by Chain Extension

Annual production of textile fibers is continuing to rise and the substantial discharge of undegradable waste polyester fibers can cause serious environmental and even health problems. Thus, the recycling and reuse of recycled poly(ethylene terephthalate) from waste textiles (rPET-F) is highly desirable but still challenging. Here, five chain extenders with a different number of epoxy groups per molecules were used to blend with discarded PET fibers and improve its viscosity and quality loss in the recycling process. The molecule weight, thermal properties, rheological properties and macromolecular architecture of modified r-PET were investigated. It was found that all modified rPET-F samples show higher viscosities and better thermal properties. rPET-F modified by difunctional EXOP molecules show linear structure and improved rheological properties. rPET-F modified by polyfunctional commercial ADR and synthesized copolymers exhibit a long chain branched structure and better crystallization. This study reveals a deeper understanding of the chain extension and opens an avenue for the recycling of PET textiles.

The HDPE composites reinforced with waste hybrid PET/cotton fibers modified with the synthesized modifier

Large amounts of textile waste are generated every year and disposed of through landfill or incineration, leading to numerous environmental and social issues. In this study, waste hybrid polyethylene terephthalate (PET)/cotton fibers were used directly to reinforce high density polyethylene (HDPE) to prepare composites. In order to give full play to the fiber’s reinforcing characteristics, the PET/cotton fibers were further modified with the modifier using a novel synthesized tetraethyl orthosilicate/3-aminopropyl triethoxysilane (KH550)/polyethylene (PE)-g-MAH (MPE) hybrid (TMPE). Fourier transform infrared and scanning electron microscopy (SEM) confirmed that the TMPE was successfully coated on the surface of fibers. Furthermore, compared with the original and the MPE-modified fibers, the thermal stability of TMPE-modified fibers was significantly increased. SEM and mechanical test indicated that the compatibility of the modified fibers with HDPE had been significantly improved, which led to the improvement of mechanical properties. Compared with the original and MPE-modified fibers-reinforced HDPE composites, the bending strength, bending modulus, and impact strength of TMPE-modified fiber-reinforced HDPE composites were improved obviously by 31.7%, 25.7%, and 89.1%, respectively.

Reinforced Polymer Composites

The development of modern technology requires the elaboration of new materials with improved operational and technological properties [...].

Alkaline Hydrolysis and Dyeing Characteristics of Sea-Island-Type Ultramicrofibers of PET Tricot Fabrics with Black Disperse Dye

In this study, we investigated conditions for the alkaline hydrolysis and black-disperse dyeing of sea-island-type polyethylene terephthalate (PET) ultramicrofiber tricot fabric. We examined the weight loss ratios and tensile strengths according to the NaOH content (10–30% on mass of fabric (omf)) during treatment; the optimal conditions used 25% omf NaOH for 30 min at 100 °C for an average weight loss ratio of 23.47%. By scanning electron microscope (SEM) analysis, the ‘sea’ components are extracted with increasing NaOH concentration until 25% omf NaOH, and damage of the ‘island’ components above 25% omf NaOH leads to a reduction in tensile strength. The dyeing conditions, including temperature (95–135 °C), time (20–60 min), pH buffer solution concentration (1–9 g/L), and contents of dispersant (1–9 g/L) and UV-absorbent (5–25% omf) were also explored. The optimal dyeing conditions were established as a dye concentration of 8% omf with 1 g/L dispersant, 1 g/L pH buffer solution concentration, and 10% omf UV-absorbent at 135 °C for 40 min at a 1:10 goods-to-liquor ratio. The rubbing colorfastness values for the fabrics dyed with the black disperse dye spanned four grades under dry and wet conditions. The light colorfastness values of the dyed fabrics were good to excellent in the range of 4–5 grades.