1
|
Alsuhaibani E. Mechanical and Ultrasonic Evaluation of Epoxy-Based Polymer Mortar Reinforced with Discrete Fibers. Polymers (Basel) 2025; 17:1250. [PMID: 40363034 PMCID: PMC12074002 DOI: 10.3390/polym17091250] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/12/2025] [Revised: 04/27/2025] [Accepted: 05/02/2025] [Indexed: 05/15/2025] Open
Abstract
This research investigates the ultrasonic pulse velocity (UPV) and mechanical performance of epoxy-based polymer mortar (PM) reinforced with discrete fiber types to enhance structural behavior and promote sustainable construction practices. Four fiber types, polypropylene (PPF), natural date palm leaf fiber (DPL), glass fiber (GF), and carbon fiber (CF), were incorporated at varying volume fractions (0.5%, 1.0%, and 1.5%) into PM matrices. A total of thirteen mixtures, including a fiber-free control, were prepared. UPV testing was conducted prior to mechanical testing to evaluate internal quality and homogeneity, followed by compressive and flexural strength tests to assess structural performance. The results demonstrated that fiber type and dosage significantly influenced fiber-reinforced PM (FRPM) behavior. UPV values showed strong positive correlations with compressive strength for PPF, DPL, and CF, confirming UPV's role as a non-destructive quality indicator. GF at 0.5% yielded the highest compressive strength (54.4 MPa), while CF and GF at 1.5% provided the greatest flexural enhancements (15 MPa), indicating improved ductility and energy absorption. Quadratic regression models were developed to predict strength responses as functions of fiber dosage. Although statistical significance was not achieved due to limited sample size, models for PPF and CF exhibited strong predictive reliability. Natural fibers such as DPL demonstrated moderate performance while offering environmental advantages through local renewability and low embodied energy. The study concludes that low fiber dosages, particularly 0.5%, enhance mechanical performance and material efficiency in FRPMs. The findings underscore the potential of FRPM as a durable and sustainable alternative to traditional cementitious materials.
Collapse
Affiliation(s)
- Eyad Alsuhaibani
- Department of Civil Engineering, College of Engineering, Qassim University, Buraidah 52571, Saudi Arabia
| |
Collapse
|
2
|
Li Y, Wang Q, Zheng X, Zhang R, Wang N. Effect of basalt fiber content on mechanical properties of hydrophobic mortar. Sci Rep 2025; 15:8700. [PMID: 40082550 PMCID: PMC11906581 DOI: 10.1038/s41598-025-90138-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/21/2024] [Accepted: 02/11/2025] [Indexed: 03/16/2025] Open
Abstract
The addition of a hydrophobic agent to fiber concrete can realize the overall hydrophobic of the material, which can prevent damage to cementing material due to its porous and hydrophilic properties. However, the impact of varying fiber content on the mechanical properties of these materials remains unclear, limiting their large-scale application in extreme environments. Mechanical experiments were conducted to obtain the material's elastic modulus, compressive strength, and Poisson's ratio, aiming to explore the reinforcing effect and mechanism of fibers on mechanical properties. The mechanical parameters of hydrophobic basalt fiber cement-based materials with different fiber content were calculated by Mori-Tanaka homogenization theory calculation and mesoscopic numerical simulation. Scanning electron microscopy results displayed the binding between the fiber and the gelling material was good, there was no obvious alkali-silicon reaction damage, and the homogeneity analysis could be carried out. When the fiber content was below 1.5%, there was good agreement among the experimental, finite element, and numerical simulation data. When the fiber content was 2%, deviations in numerical values occurred due to fiber agglomeration failure. These findings provided a foundation for optimizing fiber content in hydrophobic basalt fiber cement-based materials, supporting their broader application in durable concrete structures.
Collapse
Affiliation(s)
- Yunfeng Li
- College of Civil and Architectural Engineering, Taishan University, Shandong, 271000, China
- College of Civil Engineering and Architecture, Shandong University of Science and Technology, Shandong, 266590, China
| | - Qing Wang
- College of Civil and Architectural Engineering, Taishan University, Shandong, 271000, China.
| | - Xu Zheng
- College of Civil and Architectural Engineering, Taishan University, Shandong, 271000, China
| | - Rui Zhang
- College of Civil and Architectural Engineering, Taishan University, Shandong, 271000, China
| | - Ning Wang
- College of Civil Engineering and Architecture, Shandong University of Science and Technology, Shandong, 266590, China
| |
Collapse
|
3
|
Vuluga Z. Fiber and Polymer Composites: Processing, Simulation, Properties and Applications II. Polymers (Basel) 2024; 16:3486. [PMID: 39771338 PMCID: PMC11677620 DOI: 10.3390/polym16243486] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/06/2024] [Accepted: 12/12/2024] [Indexed: 01/11/2025] Open
Abstract
Compliance with EU legislation on the efficient use of fossil fuels and the reduction in emissions and environmental impact has led many sectors of industry to become interested in obtaining and using more sustainable polymer composites with improved lifetime, in the recovery and recycling of materials at the end of their life cycle, and in the use of renewable natural resources [...].
Collapse
Affiliation(s)
- Zina Vuluga
- National Institute for Research and Development in Chemistry and Petrochemistry-ICECHIM, 202 Splaiul Independentei, 060021 Bucharest, Romania
| |
Collapse
|
4
|
Alaneme GU, Olonade KA, Esenogho E, Lawan MM. Proposed simplified methodological approach for designing geopolymer concrete mixtures. Sci Rep 2024; 14:15191. [PMID: 38956403 PMCID: PMC11219887 DOI: 10.1038/s41598-024-66093-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/21/2024] [Accepted: 06/27/2024] [Indexed: 07/04/2024] Open
Abstract
The development of geopolymer concrete offers promising prospects for sustainable construction practices due to its reduced environmental impact compared to conventional Portland cement concrete. However, the complexity involved in geopolymer concrete mix design often poses challenges for engineers and practitioners. In response, this study proposes a simplified approach for designing geopolymer concrete mixtures, drawing upon principles from Portland cement concrete mix design standards and recommended molar ratios of oxides involved in geopolymer synthesis. The proposed methodology aims to streamline the mix design process while optimizing key factors such as chemical composition, alkali activation solution, water content, and curing conditions to achieve desired compressive strength and workability. By leveraging commonalities between Portland cement concrete and geopolymer concrete, this approach seeks to facilitate the adoption of geopolymer concrete in practical construction applications. The proposed mix design guidelines have been validated through examples for concrete cured under different conditions, including outdoor and oven curing. Future research should focus on validating the proposed methodology through experimental studies and exploring cost-effective alternatives for alkali activation solutions to enhance the feasibility and scalability of geopolymer concrete production. Overall, the proposed simplified approach holds promise for advancing the utilization of geopolymer concrete as a sustainable alternative in the construction industry.
Collapse
Affiliation(s)
| | | | - Ebenezer Esenogho
- Department of Electrical, Telecommunication and Computer Engineering, Kampala International University, Kampala, Uganda
- Department of Electrical Engineering Science (Centre for Telecommunication), University of Johannesburg, Auckland Park, South Africa
- Department of Electrical Engineering, University of Botswana, Gaborone, Botswana
| | | |
Collapse
|
5
|
Brugaletta F, Becher AF, Rostagno DL, Kim J, Fresneda Medina JI, Ziejewska C, Marczyk J, Korniejenko K. The Different Properties of Geopolymer Composites Reinforced with Flax Fibers and Carbon Fibers. MATERIALS (BASEL, SWITZERLAND) 2024; 17:2633. [PMID: 38893897 PMCID: PMC11173711 DOI: 10.3390/ma17112633] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/04/2024] [Revised: 05/23/2024] [Accepted: 05/27/2024] [Indexed: 06/21/2024]
Abstract
The main motivation for this research was to improve the properties of geopolymers by reinforcement using synthetic and natural fibers, and to gain new knowledge regarding how the nature and/or the quantity of reinforcement fibers influences the properties of the final geopolymers. The main objective was to investigate the effects of different types of reinforcement fibers on the properties of the geopolymers. These reinforcement fibers were mainly environmentally friendly materials that can be used as alternatives to ordinary Portland cement. The authors used fly ash and river sand as the raw materials for the matrix, and added carbon fibers (CF), flax fibers (FF), or a hybrid of both (CFM) as reinforcements. The samples were prepared by mixing, casting, and curing, and then subjected to various tests. The main research methods used were compressive strength (CS), flexural strength (FS), water absorption (WA), abrasion resistance (Böhme's disk method), microstructure analysis (SEM), chemical composition (XRF), and crystal structure analysis (XRD). The results showed that the addition of fibers partially improved the mechanical properties of the geopolymers, as well as reducing microcracks. The CF-reinforced geopolymers exhibited the highest compressive strength, while the FF-reinforced geopolymers showed the lowest water absorption. The authors, based on previous research, also discussed the factors that influence fiber-matrix adhesion, and the optimal fiber content for geopolymers.
Collapse
Affiliation(s)
- Francesca Brugaletta
- Faculty of Chemical Engineering for Industrial Sustainability, Department of Civil Engineering and Architecture, Università degli Studi di Catania (University of Catania), Piazza Università, 2, 95124 Catania, Italy, (D.L.R.)
| | - Anton Frederik Becher
- Institut für Maschinenkunde und Fertigungstechnik, Technische Universität Bergakademie Freiberg, Gustav-Zeuner-Straße 7, 09599 Freiberg, Germany;
| | - Danilo Laurent Rostagno
- Faculty of Chemical Engineering for Industrial Sustainability, Department of Civil Engineering and Architecture, Università degli Studi di Catania (University of Catania), Piazza Università, 2, 95124 Catania, Italy, (D.L.R.)
| | - JeongHye Kim
- Department of Bio-Fibers and Materials Science, College of Agriculture & Life Sciences, Kyungpook National University, 80 Daehak-ro, Buk-gu, Daegu 41566, Republic of Korea;
| | - José Ignacio Fresneda Medina
- Faculty of Mechanical Engineering, Polytechnic University of Valencia, Plaza Ferrándiz y Carbonell, 03801 Valencia, Spain;
| | - Celina Ziejewska
- Faculty of Materials Engineering and Physics, Cracow University of Technology, 37 Jana Pawła II Street, 31864 Cracow, Poland; (C.Z.); (J.M.)
| | - Joanna Marczyk
- Faculty of Materials Engineering and Physics, Cracow University of Technology, 37 Jana Pawła II Street, 31864 Cracow, Poland; (C.Z.); (J.M.)
| | - Kinga Korniejenko
- Faculty of Materials Engineering and Physics, Cracow University of Technology, 37 Jana Pawła II Street, 31864 Cracow, Poland; (C.Z.); (J.M.)
| |
Collapse
|
6
|
Lv D, Liu H, He F, Wang W, Miao Q, Li H, Wang F, Zhao J, Shi C. Freeze-Thaw Damage Characteristics of Concrete Based on Compressive Mechanical Properties and Acoustic Parameters. MATERIALS (BASEL, SWITZERLAND) 2024; 17:1010. [PMID: 38473482 DOI: 10.3390/ma17051010] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/13/2024] [Revised: 02/16/2024] [Accepted: 02/19/2024] [Indexed: 03/14/2024]
Abstract
Concrete is a versatile material widely used in modern construction. However, concrete is also subject to freeze-thaw damage, which can significantly reduce its mechanical properties and lead to premature failure. Therefore, the objective of this study was to assess the laboratory performance and freeze-thaw damage characteristics of a common mix proportion of concrete based on compressive mechanical tests and acoustic technologies. Freeze-thaw damage characteristics of the concrete were evaluated via compressive mechanical testing, mass loss analysis, and ultrasonic pulse velocity testing. Acoustic emission (AE) technology was utilized to assess the damage development status of the concrete. The outcomes indicated that the relationships between cumulative mass loss, compressive strength, and ultrasonic wave velocity and freeze-thaw cycles during the freezing-thawing process follow a parabola fitting pattern. As the freeze-thaw damage degree increased, the surface presented a trend of "smooth intact surface" to "surface with dense pores" to "cement mortar peeling" to "coarse aggregates exposed on a large area". Therefore, there was a rapid decrease in the mass loss after a certain number of freeze-thaw cycles. According to the three stages divided by the stress-AE parameter curve, the linear growth stage shortens, the damage accumulation stage increases, and the failure stage appears earlier with the increase in freeze-thaw cycles. In conclusion, the application of a comprehensive understanding of freeze-thaw damage characteristics of concrete based on compressive properties and acoustic parameters would enhance the evaluation of the performance degradation and damage status for concrete structures.
Collapse
Affiliation(s)
- Dongye Lv
- College of Transportation, Jilin University, Changchun 130025, China
| | - Hanbing Liu
- College of Transportation, Jilin University, Changchun 130025, China
| | - Feng He
- College of Transportation, Jilin University, Changchun 130025, China
| | - Wensheng Wang
- College of Transportation, Jilin University, Changchun 130025, China
| | - Qiang Miao
- College of Transportation, Jilin University, Changchun 130025, China
| | - Hanjun Li
- Jilin China Railway Expressway Co., Ltd., Changchun 130052, China
| | - Fuen Wang
- Jilin China Railway Expressway Co., Ltd., Changchun 130052, China
| | - Jing Zhao
- Jilin China Railway Expressway Co., Ltd., Changchun 130052, China
| | - Chengwei Shi
- Jilin Traffic Planning and Design Institute, Changchun 130021, China
| |
Collapse
|