The Abrasive Wear Resistance of the Segmented Linear Polyurethane Elastomers Based on a Variety of Polyols as Soft Segments

Cage Nanofillers' Influence on Fire Hazard and Toxic Gases Emitted during Thermal Decomposition of Polyurethane Foam

Polyurethane (PUR), as an engineering polymer, is widely used in many sectors of industries. However, the high fire risks associated with PUR, including the smoke density, a high heat release rate, and the toxicity of combustion products limit its applications in many fields. This paper presents the influence of silsesquioxane fillers, alone and in a synergistic system with halogen-free flame-retardant compounds, on reducing the fire hazard of polyurethane foams. The flammability of PUR composites was determined with the use of a pyrolysis combustion flow calorimeter (PCFC) and a cone calorimeter. The flammability results were supplemented with smoke emission values obtained with the use of a smoke density chamber (SDC) and toxicometric indexes. Toxicometric indexes were determined with the use of an innovative method consisting of a thermo-balance connected to a gas analyzer with the use of a heated transfer line. The obtained test results clearly indicate that the used silsesquioxane compounds, especially in combination with organic phosphorus compounds, reduced the fire risk, as expressed by parameters such as the maximum heat release rate (HRRmax), the total heat release rate (THR), and the maximum smoke density (SDmax). The flame-retardant non-halogen system also reduced the amounts of toxic gases emitted during the decomposition of PUR, especially NOx, HCN, NH3, CO and CO2. According to the literature review, complex studies on the fire hazard of a system of POSS-phosphorus compounds in the PUR matrix have not been published yet. This article presents the complex results of studies, indicating that the POSS-phosphorous compound system can be treated as an alternative to toxic halogen flame-retardant compounds in order to decrease the fire hazard of PUR foam.

Co-Influence of Nanofiller Content and 3D Printing Parameters on Mechanical Properties of Thermoplastic Polyurethane (TPU)/Halloysite Nanotube (HNT) Nanocomposites

Thermoplastic polyurethane (TPU) belongs to a polyurethane family that possesses an elongation much higher than 300%, despite having low mechanical strength, which can be overcome by incorporating clay-based halloysite nanotubes (HNTs) as additives to manufacture TPU/HNT nanocomposites. This paper focuses on the co-influence of HNT content and 3D printing parameters on the mechanical properties of 3D printed TPU/HNT nanocomposites in terms of tensile properties, hardness, and abrasion resistance via fused deposition modelling (FDM). The optimum factor-level combination for different responses was determined with the aid of robust statistical Taguchi design of experiments (DoEs). Material characterisation was also carried out to evaluate the surface morphology, nanofiller dispersion, chemical structure, thermal stability, and phase behaviour corresponding to the DoE results obtained. It is evidently shown that HNT level and infill density play a significant role in impacting mechanical properties of 3D-printed TPU/HNT nanocomposites.

3D biodegradable shape changing composite scaffold with programmable porous structures for bone engineering

This study developed a biodegradable composite porous polyurethane scaffold based on polycaprolactone and polyethylene glycol by sequential in-situ foaming salt leaching and freeze-drying process with responsive shape changing performance. Biomineral hydroxyapatite (HA) was introduced into the polyurethane matrix as inorganic fillers. Infrared spectroscopy results proved a successful synthesis, scanning electron microscopy showed that the scaffold’s porosity decreased with the addition of HA while the average pore size increased. X-ray diffraction and differential scanning calorimetry showed that the addition of HA lowered the melting point of the scaffold, resulting in a transition temperature close to the human body temperature. From the bending experiments, it could be demonstrated that PUHA20 has excellent shape memory performance with shape fixity ratio >98.9% and shape recovery ratio >96.2%. Interestingly, the shape-changing capacity could be influenced by the porous structures with variation of HA content. The shape recovery speed was further accelerated when the material was immersed in phosphate buffered saline at 37 °C. Additionally, in vitro mineralization experiments showed that the scaffold incorporating HA had good osteoconductivity, and implantation assessment proved that scaffolds had good in vivo biocompatibility. This scaffold is a promising candidate for implantation of bone defects.

Synthesis and Characterization of New Polycarbonate-Based Poly(thiourethane-urethane)s

The new segmented poly(thiourethane-urethane)s (PTURs) based on 1,1′-methanediylbis(4-isocyanatocyclohexane) (HMDI, Desmodur W^®), polycarbonate diol (PCD, Desmophen C2200) and (methanediyldibenzene-4,1-diyl)dimethanethiol were synthesized by one-step melt polyaddition method. The obtained PTURs, with a content of 30–60 wt% of the hard segments (HS), were tested in which the influence of changes in the HS content on their properties was determined. The polymers were characterized by Fourier transform infrared spectroscopy (FTIR), gel permeation chromatography (GPC), thermal analysis (DSC, TGA) and thermomechanical analysis (DMTA). Additionally, tensile strength, optical (refractive index, UV-VIS and color) and surface properties of the obtained polymers (contact angle and surface free energy) and adhesion to copper were examined. FTIR analysis verified the supposed structure of the polymers obtained and showed a complete conversion of the isocyanate groups. TGA analysis confirmed the relatively good thermal stability of the polymers. On the other hand, after performing the DSC analysis, it was possible to state that the obtained materials were partially or completely amorphous, and the microphase separation decreased with increasing HS content in the polymer. Similar observations were made from the DMTA data. In addition, the hardness, tensile strength, modulus of elasticity, storage modulus, adhesion to copper, refractive index and total free surface energy increased with increasing HS content in the polymer.

Bio-Based 2K PU Coating for Durable Textile Applications

Polyurethane (PU) coatings are often applied on high added value technical textiles. To date, most PU textile coatings are solvent based or water based. Recent advances are made in applying high solid and two-component (2K) PU on textiles. Currently, polymers made from renewable raw materials are experiencing a renaissance, owing to the trend to reduce CO2 emissions and switch to CO2-neutral renewable products. There is also the tendency towards the “bio, eco, natural” consciousness-awakening of the end consumer and the market-driven question to implement renewable materials. However, the application of bio-based coatings on textiles is limited. In this regard, the present study is conducted to develop bio-based 2K PU coating specifically designed for waterproof textiles. A 2K PU coating formulation, composed of bio-based polyol and bio-based isocyanate Desmodur Eco N7300, was made and directly applied on a polyester fabric prior to thermal curing in an oven. The coating was characterized via Fourier-transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The coatings were not thermoplastic and had a glass transition temperature of approximately 50 °C. Since a bio-based pentamethylene diisocyanate trimer (PDI-trimer), Desmodur Eco N7300 was used as an isocyanate source and not a diisocyanate derivative, and the resulting bio-based 2K coating was a thermoset instead of a thermoplastic. The effect of the additives and content of isocyanate on the elongation and stress at break was studied by performing tensile tests (ISO 13934-1) on 50 µm 2K PU films and comparing the obtained values. The performance of the coating was studied by evaluating the resistance to hydrostatic pressure initially and after washing, the Q-panel Laboratory UltraViolet (QUV) aging and the hydrolysis test. The developed bio-based 2K PU coating had excellent hydrostatic pressure, QUV aging resistance, hydrolysis resistance and wash fastness at 60 °C.

Construction of Mechanically Reinforced Thermoplastic Polyurethane from Carbon Dioxide-Based Poly(ether carbonate) Polyols via Coordination Cross-Linking

Using carbon dioxide-based poly(propylene ether carbonate) diol (PPCD), isophorone diisocyanate (IPDI), dimethylolbutyric acid (DMBA), ferric chloride (FeCl₃), and ethylene glycol (EG) as the main raw materials, a novel thermoplastic polyurethane (TPU) is prepared through coordination of FeCl₃ and DMBA to obtain TPU containing coordination enhancement directly. The Fourier transform infrared spectroscopy, ¹H NMR, gel permeation chromatography, UV−Vis spectroscopy, tensile testing, dynamic mechanical analysis, X-ray diffraction, differential scanning calorimetry, and thermogravimetric analysis were explored to characterize chemical structures and mechanical properties of as-prepared TPU. With the increasing addition of FeCl₃, the tensile strength and modulus of TPU increase. Although the elongation at break decreases, it still maintains a high level. Dynamic mechanical analysis shows that the glass-transition temperature moves to a high temperature gradually along with the increasing addition of FeCl₃. X-ray diffraction results indicate that TPUs reinforced with FeCl₃ or not are amorphous polymers. That FeCl₃ coordinates with DMBA first is an effective strategy of getting TPU, which is effective and convenient in the industry without the separation of intermediate products. This work confirms that such Lewis acids as FeCl₃ can improve and adjust the properties of TPU contenting coordination structures with an in-situ reaction in a low addition amount, which expands their applications in industry and engineering areas.

Regulation Features of Structure of Linear Block-Copolyurethane Composites of High Wear Resistance

The influence of the main structural parameters (molecular weight and hard blocks content) as well as methods of filling linear block-polyurethanes and their compositions on their strength, deformation, rheological and tribotechnical characteristics has been studied. A complex approach to produce polyurethane compositions of improved wear resistance has been suggested.

Effect of Thermal Aging on the Physico-Chemical and Optical Properties of Poly(ester urethane) Elastomers Designed for Passive Damping (Pads) of the Railway

The aim of this study consists of monitoring the effect of thermal aging on the physico-chemical and optical properties of poly(ester urethane) elastomers designed as damping materials for railways. The materials were obtained by polyaddition in two stages in melt, resulting in regular structures. The structural modifications during the thermal aging of the samples were monitored using FTIR, color changes, TGA in non-isothermal and isothermal conditions, DSC and physico-mechanical measurements. The structural regularity of the rigid and flexible segments maintained the good mechanical properties of the structures up to 200 h of thermal aging at the elevated temperatures of 40 °C, 70 °C, 100 °C and 130 °C. It was observed that at 40 °C and low exposure times, changes occur mainly to the carbonyl groups of the soft segments. At higher temperatures and longer exposure times urethane groups were affected. Extended thermal aging led to significant changes in thermo-mechanical and optical properties.

Synthesis of Water Resistance and Moisture-Permeable Nanofiber Using Sodium Alginate-Functionalized Waterborne Polyurethane

The development of nontoxic and biodegradable alginate-based materials has been a continual goal in biological applications. However, their hydrophilic nature and lack of spinnability impart water instability and poor mechanical strength to the nanofiber. To overcome these limitations, sodium alginate (SA) and waterborne polyurethane (WPU) were blended and crosslinked with calcium chloride; 30 wt % of SA exhibited good compatibility. Further addition of 10 wt % calcium chloride improved the water stability to an extremely humid region. Furthermore, the stress-strain curve revealed that the initial modulus and the elongation strength of the WPU/SA and WPU/CA blends increased with SA content, and the crosslinker concentration clearly indicated the dressing material hardness resulted from this simple blend strategy. The WPU/SA30 electrospun nanofibrous blend contained porous membranes; it exhibited good mechanical strength with water-stable, water-absorbable (37.5 wt %), and moisture-permeable (25.1 g/m2-24 h) characteristics, suggesting our cost-effective material could function as an effective wound dressing material.

Tailoring of Durable Conductive and UV-Shielding Properties on Cotton and Polyester Fabrics by PEDOT:PSS Screen-Printing

In the present study, cotton (Co) and polyester (PES) fabrics were screen-printed with a conductive poly3,4-ethylenedioxythiophene:polystyrene sulfonate (PEDOT:PSS) printing paste along with a commercially-available screen-printing binder (SFXC) or waterborne polyurethane resin (WPU), in order to enhance wash and wear durability, and to improve some functional properties, without essentially influencing the physical–mechanical properties of the base material, as well as the introduced fabrics’ conductivity. The application of a conductive polymer coating reduced transmittance in the whole UV region drastically, indicating good UV-shielding ability in the treated fabrics. Moreover, the employed binders improved the fabrics’ protection against harmful solar UV radiation significantly, depending on the type of fibre and binder. Furthermore, the SFXC binder intensified the hydrophobicity of Co as compared to the WPU binder, and, on the other hand, WPU reduced the hydrophobicity of PES. Finally, the screen-printed fabrics were washed up to 20 cycles and rubbed up to 20,000 cycles, and characterised by means of mass loss determination and electrical resistivity measurement. Both binders enlarged polymer stability against the effect of washing and rubbing, depending on the number of cycles, the type and amount of employed binder, the type of fibres, and the thickness and uniformity of coatings.

Recycling and Reprocessing of Thermoplastic Polyurethane Materials towards Nonwoven Processing

Thermoplastic Polyurethane (TPU) is a unique tailorable material due to the interactions of hard and soft segments within the block-copolymer chain. Therefore, various products can be created out of this material. A general trend towards a circular economy with regards to sustainability in combination with TPU being comparably expensive is of high interest to recycle production as well as post-consumer wastes. A systematic study investigating the property changes of TPU is provided, focusing on two major aspects. The first aspect focuses on characterizing the change of basic raw material properties through recycling. Gel permeation chromatography (GPC) and processing load during extrusion indicate a decrease in molar mass and consequently viscosity with an increasing number of recycling cycles. This leads to a change in morphology at lower molar mass, characterized by differential scanning calorimetry (DSC) and visualized by atomic force microscope (AFM). The change in molar mass and morphology with increasing number of recycling cycles has an impact on the material performance under tensile stress. The second aspect describes processing of the recycled TPU to nonwoven fabrics utilizing melt blowing, which are evaluated with respect to relevant mechanical properties and related to molecular characteristics. The molar mass turns out to be the governing factor regarding mechanical performance and processing conditions for melt blown products.

The Efficacy of Polymer Coatings for the Protection of Electroless Copper Plated Polyester Fabric

The selective metallisation of textiles is becoming a very important process in the development of electronic or e-textiles. This study investigated the efficacy of polymer coatings for the protection of copper (Cu) conductive tracks electroless plated on polyester (PES) fabric against laundering and rubbing, without essentially affecting the physical-mechanical and optical properties of the base material. After the electroless deposition of a consistent layer of Cu onto PES, four polymers were applied individually by screen-printing or padding. The physical-mechanical characterisation of coated textiles revealed that polyurethane resin (PUR) and modified acrylate resin (AR) had little effect on the air permeability, tensile strength and breaking tenacity of the PES, as compared to silicone elastomer polydimethylsiloxane (PDMS) and epoxy resin (ER). On the other hand, PUR and PDMS had higher abrasion resistance and photo-stability under prolonged UV irradiation, as compared to AR and ER. In addition, freshly Cu plated samples were coated with polymers, washed up to 30 cycles and characterised by measuring their electrical resistivity, determination of colour changes and the examination of the surface morphology. Based on these results, PUR presented the most suitable protection of Cu tracks on PES, with the lowest impact on physical-mechanical properties. ER is not recommended to be used for protection of Cu tracks on fabrics, due to its rigidity, low photo-stability, washing and wear durability.

Fabrication and Properties of a Bio-Based Biodegradable Thermoplastic Polyurethane Elastomer

Using the melt polycondensation of five bio-based aliphatic monomers (succinic acid, sebacic acid, fumaric acid, 1,3-propanediol, and 1,4-butanediol), we first synthesized the more flexible and biodegradable polyester diols (BPD) with an average molecular weight of 3825. Then, the BPD was polymerized with excessive 4,4'-diphenylmethane diisocyanate (MDI). Finally, the molecular chain extender of 1,4-butanediol (BDO) was used to fabricate the biodegradable thermoplastic polyurethane elastomer (BTPU), comprising the soft segment of BPD and the hard segment polymerized by MDI and BDO. Atomic force microscope (AFM) images showed the two-phase structure of the BTPU. The tensile strength of the BTPU containing 60% BPD was about 30 MPa and elongation at break of the BTPU was over 800%. Notably, the BTPU had superior biodegradability in lipase solution and the biodegradation weight loss ratio of the BTPU containing 80% BPD reached 36.7% within 14 days in the lipase solution.

Thermal and Mechanical Behavior of New Transparent Thermoplastic Polyurethane Elastomers Derived from Cycloaliphatic Diisocyanate

New transparent thermoplastic polyurethane elastomers (TPURs) with the hard-segment content of ≈50 mass % were synthesized by one-step melt polyaddition of 1,1'-methanediylbis(4-isocyanatocyclohexane), 2,2'-methylenebis[(4,1-phenylene)-methylenesulfanediyl]diethanol (diol E), 3-hydroxy-2-(hydroxymethyl)-2-methylpropanoic acid (DMPA), a poly(oxytetramethylene) diol of M ¯ n = 1000 g/mol (PTMO), or a poly(hexametylene carbonate) diol of M ¯ n = 860 g/mol (PHCD). Herein, I prepared TPURs in which 20, 40, and 60 mol % of diol E was replaced with DMPA, an ionic chain extender. The structure of polymers was examined by ATR-FTIR. Their thermal and mechanical behaviors were determined by means of thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), tensile tests, and Shore A/D hardness. Their optical properties are described. Generally, the addition of carboxyl groups to the polymer resulted in decreases in their thermal stability, transparency, and refractive indexes. Furthermore, the use of different soft segments revealed significant differences in both mechanical and thermal properties of the polymers obtained.