1
|
Lin M, Liu T, Liu Y, Lin Z, Chen J, Song J, Qiu Y, Zhou B. Three-Dimensional Printing Enabled Droplet Microfluidic Device for Real-Time Monitoring of Single-Cell Viability and Blebbing Activity. MICROMACHINES 2023; 14:1521. [PMID: 37630057 PMCID: PMC10456440 DOI: 10.3390/mi14081521] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/06/2023] [Revised: 07/25/2023] [Accepted: 07/27/2023] [Indexed: 08/27/2023]
Abstract
Droplet-based microfluidics with the characteristics of high throughput, low sample consumption, increasing reaction speed, and homogeneous volume control have been demonstrated as a useful platform for biomedical research and applications. The traditional fabrication methods of droplet microfluidics largely rely on expensive instruments, sophisticated operations, and even the requirement of an ultraclean room. In this manuscript, we present a 3D printing-based droplet microfluidic system with a specifically designed microstructure for droplet generation aimed at developing a more accessible and cost-effective method. The performance of droplet generation and the encapsulation capacity of the setup were examined. The device was further applied to measure the variation in cell viability over time and monitor the cell's blebbing activity to investigate its potential ability and feasibility for single-cell analysis. The result demonstrated that the produced droplets remained stable enough to enable the long-time detection of cell viability. Additionally, cell membrane protrusions featuring the life cycle of bleb initiation, expansion, and retraction can be well-observed. Three-dimensional printing-based droplet microfluidics benefit from the ease of manufacture, which is expected to simplify the fabrication of microfluidics and expand the application of the droplet approach in biomedical fields.
Collapse
Affiliation(s)
- Meiai Lin
- Department of Biomedical Engineering, College of Engineering, Shantou University, Shantou 515063, China; (M.L.); (Y.L.); (J.C.); (J.S.); (Y.Q.)
| | - Ting Liu
- Department of Biology, College of Science, Shantou University, Shantou 515063, China;
| | - Yeqian Liu
- Department of Biomedical Engineering, College of Engineering, Shantou University, Shantou 515063, China; (M.L.); (Y.L.); (J.C.); (J.S.); (Y.Q.)
| | - Zequan Lin
- Department of Biomedical Engineering, College of Engineering, Shantou University, Shantou 515063, China; (M.L.); (Y.L.); (J.C.); (J.S.); (Y.Q.)
| | - Jiale Chen
- Department of Biomedical Engineering, College of Engineering, Shantou University, Shantou 515063, China; (M.L.); (Y.L.); (J.C.); (J.S.); (Y.Q.)
| | - Jing Song
- Department of Biomedical Engineering, College of Engineering, Shantou University, Shantou 515063, China; (M.L.); (Y.L.); (J.C.); (J.S.); (Y.Q.)
| | - Yiya Qiu
- Department of Biomedical Engineering, College of Engineering, Shantou University, Shantou 515063, China; (M.L.); (Y.L.); (J.C.); (J.S.); (Y.Q.)
| | - Benqing Zhou
- Department of Biomedical Engineering, College of Engineering, Shantou University, Shantou 515063, China; (M.L.); (Y.L.); (J.C.); (J.S.); (Y.Q.)
| |
Collapse
|
2
|
Gantz M, Neun S, Medcalf EJ, van Vliet LD, Hollfelder F. Ultrahigh-Throughput Enzyme Engineering and Discovery in In Vitro Compartments. Chem Rev 2023; 123:5571-5611. [PMID: 37126602 PMCID: PMC10176489 DOI: 10.1021/acs.chemrev.2c00910] [Citation(s) in RCA: 12] [Impact Index Per Article: 12.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 05/03/2023]
Abstract
Novel and improved biocatalysts are increasingly sourced from libraries via experimental screening. The success of such campaigns is crucially dependent on the number of candidates tested. Water-in-oil emulsion droplets can replace the classical test tube, to provide in vitro compartments as an alternative screening format, containing genotype and phenotype and enabling a readout of function. The scale-down to micrometer droplet diameters and picoliter volumes brings about a >107-fold volume reduction compared to 96-well-plate screening. Droplets made in automated microfluidic devices can be integrated into modular workflows to set up multistep screening protocols involving various detection modes to sort >107 variants a day with kHz frequencies. The repertoire of assays available for droplet screening covers all seven enzyme commission (EC) number classes, setting the stage for widespread use of droplet microfluidics in everyday biochemical experiments. We review the practicalities of adapting droplet screening for enzyme discovery and for detailed kinetic characterization. These new ways of working will not just accelerate discovery experiments currently limited by screening capacity but profoundly change the paradigms we can probe. By interfacing the results of ultrahigh-throughput droplet screening with next-generation sequencing and deep learning, strategies for directed evolution can be implemented, examined, and evaluated.
Collapse
Affiliation(s)
- Maximilian Gantz
- Department of Biochemistry, University of Cambridge, 80 Tennis Court Rd, Cambridge CB2 1GA, U.K
| | - Stefanie Neun
- Department of Biochemistry, University of Cambridge, 80 Tennis Court Rd, Cambridge CB2 1GA, U.K
| | - Elliot J Medcalf
- Department of Biochemistry, University of Cambridge, 80 Tennis Court Rd, Cambridge CB2 1GA, U.K
| | - Liisa D van Vliet
- Department of Biochemistry, University of Cambridge, 80 Tennis Court Rd, Cambridge CB2 1GA, U.K
| | - Florian Hollfelder
- Department of Biochemistry, University of Cambridge, 80 Tennis Court Rd, Cambridge CB2 1GA, U.K
| |
Collapse
|
3
|
Chen J, Huang S, Long Y, Wang K, Guan Y, Hou L, Dai B, Zhuang S, Zhang D. A 3D-Printed Standardized Modular Microfluidic System for Droplet Generation. BIOSENSORS 2022; 12:1085. [PMID: 36551052 PMCID: PMC9775649 DOI: 10.3390/bios12121085] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/22/2022] [Revised: 11/15/2022] [Accepted: 11/19/2022] [Indexed: 06/17/2023]
Abstract
Droplet-based microfluidics has a variety of applications, such as material synthesis and single-cell analysis. In this paper, we propose a modular microfluidic system using projection micro-stereolithography three-dimensional (3D) printing technology for droplet generation. All modules are designed using a standard cubic structure with a specific leakage-free connection interface. Versatile droplets, including single droplets, alternating droplets, merged droplets, and Janus particles, have been successfully produced. The droplet size and the generation rate can be flexibly controlled by adjusting the flow rates. The influence of the flow rate fraction between the discrete phase and the continuous phase over the generation of the alternating and merged droplets is discussed. Furthermore, the 'UV curing' module can be employed to solidify the generated droplets to avoid coalescence and fix the status of the Janus particles. The proposed modular droplet generators are promising candidates for various chemical and biological applications, such as single-cell incubation, screening of protein crystallization conditions, synthesis of nanoparticles, and gene delivery. In addition, we envision that more functional modules, e.g., valve, microreactor, and detection modules, could be developed, and the 3D standardized modular microfluidics could be further applied to other complex systems, i.e., concentration gradient generators and clinical diagnostic systems.
Collapse
Affiliation(s)
- Junyi Chen
- Engineering Research Center of Optical Instrument and System, the Ministry of Education, Shanghai Key Laboratory of Modern Optical System, University of Shanghai for Science and Technology, Shanghai 200093, China
| | - Shaoqi Huang
- Engineering Research Center of Optical Instrument and System, the Ministry of Education, Shanghai Key Laboratory of Modern Optical System, University of Shanghai for Science and Technology, Shanghai 200093, China
| | - Yan Long
- Engineering Research Center of Optical Instrument and System, the Ministry of Education, Shanghai Key Laboratory of Modern Optical System, University of Shanghai for Science and Technology, Shanghai 200093, China
| | - Kan Wang
- Department of Neurology, Renji Hospital, School of Medicine Shanghai Jiaotong University, No. 160 Pujian Rd., Shanghai 200127, China
| | - Yangtai Guan
- Department of Neurology, Renji Hospital, School of Medicine Shanghai Jiaotong University, No. 160 Pujian Rd., Shanghai 200127, China
| | - Lianping Hou
- James Watt School of Engineering, University of Glasgow, Glasgow G12 8QQ, UK
| | - Bo Dai
- Engineering Research Center of Optical Instrument and System, the Ministry of Education, Shanghai Key Laboratory of Modern Optical System, University of Shanghai for Science and Technology, Shanghai 200093, China
| | - Songlin Zhuang
- Engineering Research Center of Optical Instrument and System, the Ministry of Education, Shanghai Key Laboratory of Modern Optical System, University of Shanghai for Science and Technology, Shanghai 200093, China
| | - Dawei Zhang
- Engineering Research Center of Optical Instrument and System, the Ministry of Education, Shanghai Key Laboratory of Modern Optical System, University of Shanghai for Science and Technology, Shanghai 200093, China
| |
Collapse
|
4
|
Kitazaki R, Nemoto H, Kanai T. Generation of Monodisperse Microbubbles with a Controlled Size of Less Than 10 µm at a Generation Rate on the Order of 10 5 Bubbles/s in Glass Capillary Microfluidic Devices. JOURNAL OF CHEMICAL ENGINEERING OF JAPAN 2021. [DOI: 10.1252/jcej.20we191] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
Affiliation(s)
- Risa Kitazaki
- Graduate School of Engineering Science, Yokohama National University
| | - Hikaru Nemoto
- Graduate School of Engineering Science, Yokohama National University
| | - Toshimitsu Kanai
- Graduate School of Engineering Science, Yokohama National University
| |
Collapse
|
5
|
Aladese AD, Jeong HH. Recent Developments in 3D Printing of Droplet-Based Microfluidics. BIOCHIP JOURNAL 2021. [DOI: 10.1007/s13206-021-00032-1] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
|
6
|
Catterton MA, Montalbine AN, Pompano RR. Selective Fluorination of the Surface of Polymeric Materials after Stereolithography 3D Printing. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2021; 37:7341-7348. [PMID: 34115509 PMCID: PMC8564629 DOI: 10.1021/acs.langmuir.1c00625] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/19/2023]
Abstract
With the microfluidics community embracing 3D resin printing as a rapid fabrication method, controlling surface chemistry has emerged as a new challenge. Fluorination of 3D-printed surfaces is highly desirable in many applications due to chemical inertness, low friction coefficients, antifouling properties, and the potential for selective hydrophobic patterning. Despite sporadic reports, silanization methods have not been optimized for covalent bonding with polymeric resins. As a case study, we tested the silanization of a commercially available (meth)acrylate-based resin (BV-007A) with a fluoroalkyl trichlorosilane. Interestingly, plasma oxidation was unnecessary for silanization of this resin and indeed was ineffective. Solvent-based deposition in a fluorinated oil (FC-40) generated significantly higher contact angles than deposition in ethanol or gas-phase deposition, yielding hydrophobic surfaces with contact angle >110° under optimized conditions. Attenuated total reflectance-Fourier transform infrared spectroscopy indicated that the increase in the contact angle correlated with consumption of a carbonyl moiety, suggesting covalent bonding of silane without plasma oxidation. Consistent with a covalent bond, silanization was resistant to mechanical damage and hydrolysis in methanol and was stable over long-term storage. When tested on a suite of photocrosslinkable resins, this silanization protocol generated highly hydrophobic surfaces (contact angle > 110°) on three resins and moderate hydrophobicity (90-100°) on the remainder. Selective patterning of hydrophobic regions in an open 3D-printed microchannel was possible in combination with simple masking techniques. Thus, this facile fluorination strategy is expected to be applicable for resin-printed materials in a variety of contexts including micropatterning and multiphase microfluidics.
Collapse
|
7
|
Bacha TW, Manuguerra DC, Marano RA, Stanzione JF. Hydrophilic modification of SLA 3D printed droplet generators by photochemical grafting. RSC Adv 2021; 11:21745-21753. [PMID: 35478820 PMCID: PMC9034120 DOI: 10.1039/d1ra03057d] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/19/2021] [Accepted: 06/05/2021] [Indexed: 12/05/2022] Open
Abstract
Few droplet generators manufactured using desktop stereolithography 3D printers have been reported in the literature. Moreover, 3D printed microfluidic chips are typically hydrophobic, limiting their application to water in oil droplets. Herein, we present designs for concentric and planar 3D printed microfluidic devices suitable for making polymeric microparticles using an off-the-shelf commercial stereolithography printer and resin. The devices consist of a microscope slide, binder clips, and printed components. Channels were modified by an ultraviolet grafting of methacrylic acid to the surface of chips, yielding a hydrophilic coating without modification to the bulk polymer. The water contact angle decreased from 97.0° to 25.4° after grafting. The presence of the coating was confirmed by microscopy and spectroscopy techniques. Polystyrene microparticles in the <100 μm size range were generated with varying molecular weights using the described microfluidic chips. Our work provides a facile method to construct droplet generators from commercial stereolithography printers and resins, and a rapid surface modification technique that has been under-utilized in 3D printed microfluidics. A wide range of microfluidic devices for other applications can be engineered using the methods described. A versatile method of manufacturing and directly modifying the surfaces of 3D printed microfluidic devices was developed. The device functionality was demonstrated by producing o/w emulsions that yielded polystyrene microspheres.![]()
Collapse
Affiliation(s)
- Tristan W Bacha
- Department of Chemical Engineering, Rowan University 201 Mullica Hill Rd, Glassboro NJ 08028 USA
| | - Dylan C Manuguerra
- Department of Chemical Engineering, Rowan University 201 Mullica Hill Rd, Glassboro NJ 08028 USA
| | - Robert A Marano
- Department of Chemical Engineering, Rowan University 201 Mullica Hill Rd, Glassboro NJ 08028 USA
| | - Joseph F Stanzione
- Department of Chemical Engineering, Rowan University 201 Mullica Hill Rd, Glassboro NJ 08028 USA
| |
Collapse
|
8
|
Sasaki H, Nakatsuka A, Nemoto H, Kanai T. Preparation of Monodisperse Submicrometer Soybean Oil Emulsions by Evaporation. KAGAKU KOGAKU RONBUN 2021. [DOI: 10.1252/kakoronbunshu.47.7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
|
9
|
Liou JC, Peng CW, Basset P, Chen ZX. DNA Printing Integrated Multiplexer Driver Microelectronic Mechanical System Head (IDMH) and Microfluidic Flow Estimation. MICROMACHINES 2020; 12:mi12010025. [PMID: 33383863 PMCID: PMC7823605 DOI: 10.3390/mi12010025] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/29/2020] [Revised: 12/21/2020] [Accepted: 12/24/2020] [Indexed: 11/16/2022]
Abstract
The system designed in this study involves a three-dimensional (3D) microelectronic mechanical system chip structure using DNA printing technology. We employed diverse diameters and cavity thickness for the heater. DNA beads were placed in this rapid array, and the spray flow rate was assessed. Because DNA cannot be obtained easily, rapidly deploying DNA while estimating the total amount of DNA being sprayed is imperative. DNA printings were collected in a multiplexer driver microelectronic mechanical system head, and microflow estimation was conducted. Flow-3D was used to simulate the internal flow field and flow distribution of the 3D spray room. The simulation was used to calculate the time and pressure required to generate heat bubbles as well as the corresponding mean outlet speed of the fluid. The "outlet speed status" function in Flow-3D was used as a power source for simulating the ejection of fluid by the chip nozzle. The actual chip generation process was measured, and the starting voltage curve was analyzed. Finally, experiments on flow rate were conducted, and the results were discussed. The density of the injection nozzle was 50, the size of the heater was 105 μm × 105 μm, and the size of the injection nozzle hole was 80 μm. The maximum flow rate was limited to approximately 3.5 cc. The maximum flow rate per minute required a power between 3.5 W and 4.5 W. The number of injection nozzles was multiplied by 100. On chips with enlarged injection nozzle density, experiments were conducted under a fixed driving voltage of 25 V. The flow curve obtained from various pulse widths and operating frequencies was observed. The operating frequency was 2 KHz, and the pulse width was 4 μs. At a pulse width of 5 μs and within the power range of 4.3-5.7 W, the monomer was injected at a flow rate of 5.5 cc/min. The results of this study may be applied to estimate the flow rate and the total amount of the ejection liquid of a DNA liquid.
Collapse
Affiliation(s)
- Jian-Chiun Liou
- School of Biomedical Engineering, Taipei Medical University, Taipei 11031, Taiwan; (C.-W.P.); (Z.-X.C.)
- Correspondence:
| | - Chih-Wei Peng
- School of Biomedical Engineering, Taipei Medical University, Taipei 11031, Taiwan; (C.-W.P.); (Z.-X.C.)
| | - Philippe Basset
- ESYCOM, Université Gustave Eiffel, CNRS, CNAM, ESIEE Paris, F-77454 Marne-la-Vallée, France;
| | - Zhen-Xi Chen
- School of Biomedical Engineering, Taipei Medical University, Taipei 11031, Taiwan; (C.-W.P.); (Z.-X.C.)
| |
Collapse
|
10
|
Tzivelekis C, Sgardelis P, Waldron K, Whalley R, Huo D, Dalgarno K. Fabrication routes via projection stereolithography for 3D-printing of microfluidic geometries for nucleic acid amplification. PLoS One 2020; 15:e0240237. [PMID: 33112867 PMCID: PMC7592796 DOI: 10.1371/journal.pone.0240237] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/02/2020] [Accepted: 09/22/2020] [Indexed: 12/19/2022] Open
Abstract
Digital Light Processing (DLP) stereolithography (SLA) as a high-resolution 3D printing process offers a low-cost alternative for prototyping of microfluidic geometries, compared to traditional clean-room and workshop-based methods. Here, we investigate DLP-SLA printing performance for the production of micro-chamber chip geometries suitable for Polymerase Chain Reaction (PCR), a key process in molecular diagnostics to amplify nucleic acid sequences. A DLP-SLA fabrication protocol for printed micro-chamber devices with monolithic micro-channels is developed and evaluated. Printed devices were post-processed with ultraviolet (UV) light and solvent baths to reduce PCR inhibiting residuals and further treated with silane coupling agents to passivate the surface, thereby limiting biomolecular adsorption occurences during the reaction. The printed devices were evaluated on a purpose-built infrared (IR) mediated PCR thermocycler. Amplification of 75 base pair long target sequences from genomic DNA templates on fluorosilane and glass modified chips produced amplicons consistent with the control reactions, unlike the non-silanized chips that produced faint or no amplicon. The results indicated good functionality of the IR thermocycler and good PCR compatibility of the printed and silanized SLA polymer. Based on the proposed methods, various microfluidic designs and ideas can be validated in-house at negligible costs without the requirement of tool manufacturing and workshop or clean-room access. Additionally, the versatile chemistry of 3D printing resins enables customised surface properties adding significant value to the printed prototypes. Considering the low setup and unit cost, design flexibility and flexible resin chemistries, DLP-SLA is anticipated to play a key role in future prototyping of microfluidics, particularly in the fields of research biology and molecular diagnostics. From a system point-of-view, the proposed method of thermocycling shows promise for portability and modular integration of funcitonalitites for diagnostic or research applications that utilize nucleic acid amplification technology.
Collapse
Affiliation(s)
| | - Pavlos Sgardelis
- School of Engineering, Newcastle University, Newcastle, United Kingdom
| | - Kevin Waldron
- Institute for Cell and Molecular Biosciences, Newcastle University, Newcastle, United Kingdom
| | - Richard Whalley
- School of Engineering, Newcastle University, Newcastle, United Kingdom
| | - Dehong Huo
- School of Engineering, Newcastle University, Newcastle, United Kingdom
| | - Kenny Dalgarno
- School of Engineering, Newcastle University, Newcastle, United Kingdom
| |
Collapse
|
11
|
Abstract
The microfluidics field is at a critical crossroads. The vast majority of microfluidic devices are presently manufactured using micromolding processes that work very well for a reduced set of biocompatible materials, but the time, cost, and design constraints of micromolding hinder the commercialization of many devices. As a result, the dissemination of microfluidic technology-and its impact on society-is in jeopardy. Digital manufacturing (DM) refers to a family of computer-centered processes that integrate digital three-dimensional (3D) designs, automated (additive or subtractive) fabrication, and device testing in order to increase fabrication efficiency. Importantly, DM enables the inexpensive realization of 3D designs that are impossible or very difficult to mold. The adoption of DM by microfluidic engineers has been slow, likely due to concerns over the resolution of the printers and the biocompatibility of the resins. In this article, we review and discuss the various printer types, resolution, biocompatibility issues, DM microfluidic designs, and the bright future ahead for this promising, fertile field.
Collapse
Affiliation(s)
- Arman Naderi
- Department of Bioengineering, University of Washington, Seattle, Washington 98195, USA;
| | - Nirveek Bhattacharjee
- Department of Bioengineering, University of Washington, Seattle, Washington 98195, USA;
| | - Albert Folch
- Department of Bioengineering, University of Washington, Seattle, Washington 98195, USA;
| |
Collapse
|
12
|
Zhang JM, Ji Q, Duan H. Three-Dimensional Printed Devices in Droplet Microfluidics. MICROMACHINES 2019; 10:E754. [PMID: 31690055 PMCID: PMC6915402 DOI: 10.3390/mi10110754] [Citation(s) in RCA: 23] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/29/2019] [Revised: 10/07/2019] [Accepted: 10/08/2019] [Indexed: 12/18/2022]
Abstract
Droplet microfluidics has become the most promising subcategory of microfluidics since it contributes numerous applications to diverse fields. However, fabrication of microfluidic devices for droplet formation, manipulation and applications is usually complicated and expensive. Three-dimensional printing (3DP) provides an exciting alternative to conventional techniques by simplifying the process and reducing the cost of fabrication. Complex and novel structures can be achieved via 3DP in a simple and rapid manner, enabling droplet microfluidics accessible to more extensive users. In this article, we review and discuss current development, opportunities and challenges of applications of 3DP to droplet microfluidics.
Collapse
Affiliation(s)
- Jia Ming Zhang
- State Key Laboratory for Turbulence and Complex Systems, Department of Mechanics and Engineering Science, BIC-ESAT, College of Engineering, Peking University, Beijing 100871, China.
| | - Qinglei Ji
- Department of Production Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm, Sweden.
- Department of Machine Design, KTH Royal Institute of Technology, SE-100 44 Stockholm, Sweden.
| | - Huiling Duan
- State Key Laboratory for Turbulence and Complex Systems, Department of Mechanics and Engineering Science, BIC-ESAT, College of Engineering, Peking University, Beijing 100871, China.
- CAPT, HEDPS and IFSA Collaborative Innovation Center of MoE, Peking University, Beijing 100871, China.
| |
Collapse
|
13
|
Roberts EJ, Karadaghi LR, Wang L, Malmstadt N, Brutchey RL. Continuous Flow Methods of Fabricating Catalytically Active Metal Nanoparticles. ACS APPLIED MATERIALS & INTERFACES 2019; 11:27479-27502. [PMID: 31287651 DOI: 10.1021/acsami.9b07268] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/18/2023]
Abstract
One of the obstacles preventing the commercialization of colloidal nanoparticle catalysts is the difficulty in fabricating these materials at scale while maintaining a high level of control over their resulting morphologies, and ultimately, their properties. Translation of batch-scale solution nanoparticle syntheses to continuous flow reactors has been identified as one method to address the scaling issue. The superior heat and mass transport afforded by the high surface-area-to-volume ratios of micro- and millifluidic channels allows for high control over reaction conditions and oftentimes results in decreased reaction times, higher yields, and/or more monodisperse size distributions compared to an analogous batch reaction. Furthermore, continuous flow reactors are automatable and have environmental health and safety benefits, making them practical for commercialization. Herein, a discussion of continuous flow methods, reactor design, and potential challenges is presented. A thorough account of the implementation of these technologies for the fabrication of catalytically active metal nanoparticles is reviewed for hydrogenation, electrocatalysis, and oxidation reactions.
Collapse
Affiliation(s)
- Emily J Roberts
- Department of Chemistry , University of Southern California , 840 Downey Way , Los Angeles , California 90089-0744 , United States
| | - Lanja R Karadaghi
- Department of Chemistry , University of Southern California , 840 Downey Way , Los Angeles , California 90089-0744 , United States
| | - Lu Wang
- Mork Family Department of Chemical Engineering and Materials Science , University of Southern California , 925 Bloom Walk , Los Angeles , California 90089-1211 , United States
| | - Noah Malmstadt
- Department of Chemistry , University of Southern California , 840 Downey Way , Los Angeles , California 90089-0744 , United States
- Mork Family Department of Chemical Engineering and Materials Science , University of Southern California , 925 Bloom Walk , Los Angeles , California 90089-1211 , United States
| | - Richard L Brutchey
- Department of Chemistry , University of Southern California , 840 Downey Way , Los Angeles , California 90089-0744 , United States
| |
Collapse
|
14
|
Kitazaki R, Matsuo A, Shimba D, Kanai T. Size-Controlled Preparation of Monodisperse Microbubbles using Co-Flow Glass Capillary Microfluidic Device. KAGAKU KOGAKU RONBUN 2019. [DOI: 10.1252/kakoronbunshu.45.10] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/03/2023]
|
15
|
Abstract
The recent explosion of 3D printing applications in scientific literature has expanded the speed and effectiveness of analytical technological development. 3D printing allows for manufacture that is simply designed in software and printed in-house with nearly no constraints on geometry, and analytical methodologies can thus be prototyped and optimized with little difficulty. The versatility of methods and materials available allows the analytical chemist or biologist to fine-tune both the structural and functional portions of their apparatus. This flexibility has more recently been extended to optical-based bioanalysis, with higher resolution techniques and new printing materials opening the door for a wider variety of optical components, plasmonic surfaces, optical interfaces, and biomimetic systems that can be made in the laboratory. There have been discussions and reviews of various aspects of 3D printing technologies in analytical chemistry; this Review highlights recent literature and trends in their applications to optical sensing and bioanalysis.
Collapse
Affiliation(s)
- Alexander Lambert
- Department of Chemistry, University of California, Riverside, California, 92521, USA
| | - Santino Valiulis
- Department of Chemistry, University of California, Riverside, California, 92521, USA
| | - Quan Cheng
- Department of Chemistry, University of California, Riverside, California, 92521, USA
| |
Collapse
|
16
|
Bhattacharjee N, Urrios A, Kang S, Folch A. The upcoming 3D-printing revolution in microfluidics. LAB ON A CHIP 2016; 16:1720-42. [PMID: 27101171 PMCID: PMC4862901 DOI: 10.1039/c6lc00163g] [Citation(s) in RCA: 542] [Impact Index Per Article: 67.8] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/03/2023]
Abstract
In the last two decades, the vast majority of microfluidic systems have been built in poly(dimethylsiloxane) (PDMS) by soft lithography, a technique based on PDMS micromolding. A long list of key PDMS properties have contributed to the success of soft lithography: PDMS is biocompatible, elastomeric, transparent, gas-permeable, water-impermeable, fairly inexpensive, copyright-free, and rapidly prototyped with high precision using simple procedures. However, the fabrication process typically involves substantial human labor, which tends to make PDMS devices difficult to disseminate outside of research labs, and the layered molding limits the 3D complexity of the devices that can be produced. 3D-printing has recently attracted attention as a way to fabricate microfluidic systems due to its automated, assembly-free 3D fabrication, rapidly decreasing costs, and fast-improving resolution and throughput. Resins with properties approaching those of PDMS are being developed. Here we review past and recent efforts in 3D-printing of microfluidic systems. We compare the salient features of PDMS molding with those of 3D-printing and we give an overview of the critical barriers that have prevented the adoption of 3D-printing by microfluidic developers, namely resolution, throughput, and resin biocompatibility. We also evaluate the various forces that are persuading researchers to abandon PDMS molding in favor of 3D-printing in growing numbers.
Collapse
|
17
|
Abstract
The advent of soft lithography allowed for an unprecedented expansion in the field of microfluidics. However, the vast majority of PDMS microfluidic devices are still made with extensive manual labor, are tethered to bulky control systems, and have cumbersome user interfaces, which all render commercialization difficult. On the other hand, 3D printing has begun to embrace the range of sizes and materials that appeal to the developers of microfluidic devices. Prior to fabrication, a design is digitally built as a detailed 3D CAD file. The design can be assembled in modules by remotely collaborating teams, and its mechanical and fluidic behavior can be simulated using finite-element modeling. As structures are created by adding materials without the need for etching or dissolution, processing is environmentally friendly and economically efficient. We predict that in the next few years, 3D printing will replace most PDMS and plastic molding techniques in academia.
Collapse
Affiliation(s)
- Anthony K Au
- Department of Bioengineering, University of Washington, 3720 15th Ave NE, Box 355061, Seattle, WA, 98195, USA.
| | - Wilson Huynh
- Department of Bioengineering, University of Washington, 3720 15th Ave NE, Box 355061, Seattle, WA, 98195, USA
| | - Lisa F Horowitz
- Department of Bioengineering, University of Washington, 3720 15th Ave NE, Box 355061, Seattle, WA, 98195, USA
| | - Albert Folch
- Department of Bioengineering, University of Washington, 3720 15th Ave NE, Box 355061, Seattle, WA, 98195, USA
| |
Collapse
|
18
|
Affiliation(s)
- Anthony K. Au
- Department of Bioengineering; University of Washington; 3720 15th Ave NE, Box 355061 Seattle WA 98195 USA
| | - Wilson Huynh
- Department of Bioengineering; University of Washington; 3720 15th Ave NE, Box 355061 Seattle WA 98195 USA
| | - Lisa F. Horowitz
- Department of Bioengineering; University of Washington; 3720 15th Ave NE, Box 355061 Seattle WA 98195 USA
| | - Albert Folch
- Department of Bioengineering; University of Washington; 3720 15th Ave NE, Box 355061 Seattle WA 98195 USA
| |
Collapse
|
19
|
Nakatsuka A, Matsuo A, Kanai T. Preparation of Monodisperse Solid Fat Microspheres in a Microfluidic Device. JOURNAL OF CHEMICAL ENGINEERING OF JAPAN 2016. [DOI: 10.1252/jcej.15we279] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Ayana Nakatsuka
- Department of Materials Science and Engineering, Yokohama National University
| | - Aya Matsuo
- Department of Materials Science and Engineering, Yokohama National University
| | - Toshimitsu Kanai
- Department of Materials Science and Engineering, Yokohama National University
| |
Collapse
|