Force field in coagulation bath at low temperature induced microfibril evolution within PAN nascent fiber and precursor fiber

Improving Transverse Compressive Modulus of Carbon Fibers during Wet Spinning of Polyacrylonitrile

The performance of carbon fibers depends on the properties of the precursor polyacrylonitrile (PAN) fibers. Stretching of PAN fibers results in improved tensile properties, while potentially reducing its compressive properties. To determine optimization trade-offs, the effect of coagulation conditions and the stretching process on the compressive modulus in the transverse direction (ET) was investigated. A method for accurately determining ET from polymer fibers with non-circular cross-sectional shapes is presented. X-ray diffraction was used to measure the crystallite size, crystallinity, and crystallite orientation of the fibers. ET was found to increase with decreasing crystallite orientation along the drawing direction, which decreases the tensile modulus in the longitudinal direction (EL) proportionally to crystallite orientation. Stretching resulted in greater crystallite orientation along the drawing direction for fibers formed under the same coagulation conditions. Increasing the solvent concentration in the coagulation bath resulted in a higher average orientation, but reduced the impact of stretching on the orientation. The relationship between ET and EL observed in the precursor PAN fiber is retained after carbonization, with a 20% increase in ET achieved for a 2% decrease in EL. This indicates that controlled stretching of PAN fiber allows for highly efficient trading off of EL for ET in carbon fiber.

Designing Materials and Processes for Strong Polyacrylonitrile Precursor Fibers

Although polyacrylonitrile (PAN)-based carbon fibers have been successfully commercialized owing to their excellent material properties, their actual mechanical performance is still much lower than the theoretical values. Meanwhile, there is a growing demand for the use of superior carbon fibers. As such, many studies have been conducted to improve the mechanical performance of carbon fibers. Among the various approaches, designing a strong precursor fiber with a well-developed microstructure and morphology can constitute the most effective strategy to achieve superior performance. In this review, the efforts used to modulate materials, processing, and additives to deliver strong precursor fibers were thoroughly investigated. Our work demonstrates that the design of materials and processes is a fruitful pathway for the enhancement of the mechanical performance of carbon fibers.