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Amakawa K, Mauß JM, Müller P, Hinrichsen B, Hirth S, Bader A, Price SWT, Jacques SDM, Macht J. Architecture of industrial Bi-Mo-Co-Fe-K-O propene oxidation catalysts. Sci Adv 2023; 9:eadh5331. [PMID: 37436998 DOI: 10.1126/sciadv.adh5331] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/09/2023] [Accepted: 06/13/2023] [Indexed: 07/14/2023]
Abstract
Industrial heterogeneous catalysts show high performance coupled with high material complexity. Deconvoluting this complexity into simplified models eases mechanistic studies. However, this approach dilutes the relevance because models are often less performing. We present a holistic approach to reveal the origin of high performance without losing the relevance by pivoting the system at an industrial benchmark. Combining kinetic and structural analyses, we show how the performance of Bi-Mo-Co-Fe-K-O industrial acrolein catalysts occurs. The surface BiMoO ensembles decorated with K supported on β-Co1-xFexMoO4 perform the propene oxidation, while the K-doped iron molybdate pools electrons to activate dioxygen. The nanostructured vacancy-rich and self-doped bulk phases ensure the charge transport between the two active sites. The features particular to the real system enable the high performance.
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Affiliation(s)
| | | | - Philipp Müller
- Analytical and Material Science, BASF SE, Ludwigshafen D-67056, Germany
| | - Bernd Hinrichsen
- Analytical and Material Science, BASF SE, Ludwigshafen D-67056, Germany
| | - Sabine Hirth
- Analytical and Material Science, BASF SE, Ludwigshafen D-67056, Germany
| | - Armin Bader
- Analytical and Material Science, BASF SE, Ludwigshafen D-67056, Germany
| | | | | | - Josef Macht
- Global Technology Petrochemicals, BASF SE, Ludwigshafen D-67056, Germany
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Jurina T, Sokač Cvetnić T, Šalić A, Benković M, Valinger D, Gajdoš Kljusurić J, Zelić B, Jurinjak Tušek A. Application of Spectroscopy Techniques for Monitoring (Bio)Catalytic Processes in Continuously Operated Microreactor Systems. Catalysts 2023. [DOI: 10.3390/catal13040690] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/05/2023] Open
Abstract
In the last twenty years, the application of microreactors in chemical and biochemical industrial processes has increased significantly. The use of microreactor systems ensures efficient process intensification due to the excellent heat and mass transfer within the microchannels. Monitoring the concentrations in the microchannels is critical for a better understanding of the physical and chemical processes occurring in micromixers and microreactors. Therefore, there is a growing interest in performing in-line and on-line analyses of chemical and/or biochemical processes. This creates tremendous opportunities for the incorporation of spectroscopic detection techniques into production and processing lines in various industries. In this work, an overview of current applications of ultraviolet–visible, infrared, Raman spectroscopy, NMR, MALDI-TOF-MS, and ESI-MS for monitoring (bio)catalytic processes in continuously operated microreactor systems is presented. The manuscript includes a description of the advantages and disadvantages of the analytical methods listed, with particular emphasis on the chemometric methods used for spectroscopic data analysis.
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Affiliation(s)
- Tamara Jurina
- Faculty of Food Technology and Biotechnology, University of Zagreb, Pierottijeva ul. 6, 10 000 Zagreb, Croatia
| | - Tea Sokač Cvetnić
- Faculty of Food Technology and Biotechnology, University of Zagreb, Pierottijeva ul. 6, 10 000 Zagreb, Croatia
| | - Anita Šalić
- Faculty of Chemical Engineering and Technology, University of Zagreb, Marulićev trg 19, 10 000 Zagreb, Croatia
| | - Maja Benković
- Faculty of Food Technology and Biotechnology, University of Zagreb, Pierottijeva ul. 6, 10 000 Zagreb, Croatia
| | - Davor Valinger
- Faculty of Food Technology and Biotechnology, University of Zagreb, Pierottijeva ul. 6, 10 000 Zagreb, Croatia
| | - Jasenka Gajdoš Kljusurić
- Faculty of Food Technology and Biotechnology, University of Zagreb, Pierottijeva ul. 6, 10 000 Zagreb, Croatia
| | - Bruno Zelić
- Faculty of Chemical Engineering and Technology, University of Zagreb, Marulićev trg 19, 10 000 Zagreb, Croatia
- Department for Packaging, Recycling and Environmental Protection, University North, Trg dr. Žarka Dolinara 1, 48 000 Koprivnica, Croatia
| | - Ana Jurinjak Tušek
- Faculty of Food Technology and Biotechnology, University of Zagreb, Pierottijeva ul. 6, 10 000 Zagreb, Croatia
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Stehle M, Gaur A, Weber S, Sheppard TL, Thomann M, Fischer A, Grunwaldt J. Complementary operando insights into the activation of multicomponent selective propylene oxidation catalysts. J Catal 2022; 408:339-55. [DOI: 10.1016/j.jcat.2021.08.053] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Gu J, Xu R, Tian C, Xie J, Liu D, Lv J. Insight into the role of PEG on Mo-Bi based catalyst in isobutene selective oxidation to methacrolein. Molecular Catalysis 2022. [DOI: 10.1016/j.mcat.2021.112060] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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Sprenger P, Stehle M, Gaur A, Weiß J, Brueckner D, Zhang Y, Garrevoet J, Suuronen J, Thomann M, Fischer A, Grunwaldt J, Sheppard TL. Chemical Imaging of Mixed Metal Oxide Catalysts for Propylene Oxidation: From Model Binary Systems to Complex Multicomponent Systems. ChemCatChem 2021. [DOI: 10.1002/cctc.202100054] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
Affiliation(s)
- Paul Sprenger
- Institute for Chemical Technology and Polymer Chemistry Karlsruhe Institute of Technology Karlsruhe 76131 Germany
| | - Matthias Stehle
- Institute for Chemical Technology and Polymer Chemistry Karlsruhe Institute of Technology Karlsruhe 76131 Germany
| | - Abhijeet Gaur
- Institute for Chemical Technology and Polymer Chemistry Karlsruhe Institute of Technology Karlsruhe 76131 Germany
- Institute of Catalysis Research and Technology Karlsruhe Institute of Technology Eggenstein-Leopoldshafen 76344 Germany
| | - Jana Weiß
- Leibniz Institute for Catalysis (LIKAT) Rostock 18059 Germany
| | - Dennis Brueckner
- Deutsches Elektronen-Synchrotron DESY Hamburg 22607 Germany
- Faculty of Chemistry and Biochemistry Ruhr University Bochum Bochum 44801 Germany
- Department Physik Universität Hamburg Hamburg 22761 Germany
| | - Yi Zhang
- Deutsches Elektronen-Synchrotron DESY Hamburg 22607 Germany
| | - Jan Garrevoet
- Deutsches Elektronen-Synchrotron DESY Hamburg 22607 Germany
| | - Jussi‐Petteri Suuronen
- ESRF - The European Synchrotron Grenoble 38000 France
- Current Address: Xploraytion GmbH Berlin 10625 Germany
| | | | | | - Jan‐Dierk Grunwaldt
- Institute for Chemical Technology and Polymer Chemistry Karlsruhe Institute of Technology Karlsruhe 76131 Germany
- Institute of Catalysis Research and Technology Karlsruhe Institute of Technology Eggenstein-Leopoldshafen 76344 Germany
| | - Thomas L. Sheppard
- Institute for Chemical Technology and Polymer Chemistry Karlsruhe Institute of Technology Karlsruhe 76131 Germany
- Institute of Catalysis Research and Technology Karlsruhe Institute of Technology Eggenstein-Leopoldshafen 76344 Germany
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Pinaeva LG, Noskov AS. Prospects for the Development of Catalysts for the Oxidation Processes of Advanced Propylene Processing. Catal Ind 2020. [DOI: 10.1134/s2070050420030095] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Sprenger P, Sheppard T, Suuronen J, Gaur A, Benzi F, Grunwaldt J. Structural Evolution of Highly Active Multicomponent Catalysts for Selective Propylene Oxidation. Catalysts 2018; 8:356. [DOI: 10.3390/catal8090356] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/31/2022] Open
Abstract
Multicomponent Bi-Mo-Fe-Co oxide catalysts prepared via flame spray pyrolysis were tested for selective propylene oxidation, showing high conversion (>70%) and selectivity (>85%) for acrolein and acrylic acid at temperatures of 330 °C. During extended time-on-stream tests (5–7 days), the catalysts retained high activity while undergoing diverse structural changes. This was evident on: (a) the atomic scale, using powder X-ray diffraction, Raman spectroscopy, X-ray absorption spectroscopy, X-ray photoelectron spectroscopy, and transmission electron microscopy; and (b) the microscopic scale, using synchrotron X-ray nanotomography, including full-field holotomography, scanning X-ray fluorescence, and absorption contrast imaging. On the atomic scale, sintering, coke formation, growth, and transformation of active and spectator components were observed. On the microscopic scale, the catalyst life cycle was studied at various stages through noninvasive imaging of a ~50-µm grain with 100-nm resolution. Variation of catalyst synthesis parameters led to the formation of notably different structural compositions after reaction. Mobile bismuth species formed agglomerates of several hundred nanometres and segregated within the catalyst interior. This appeared to facilitate the formation of different active phases and induce selectivity for acrolein and acrylic acid. The combined multiscale approach here is generally applicable for deconvolution of complex catalyst systems. This is an important step to bridge model two-component catalysts with more relevant but complex multicomponent catalysts.
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Sprenger P, Kleist W, Grunwaldt JD. Recent Advances in Selective Propylene Oxidation over Bismuth Molybdate Based Catalysts: Synthetic, Spectroscopic, and Theoretical Approaches. ACS Catal 2017. [DOI: 10.1021/acscatal.7b01149] [Citation(s) in RCA: 51] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Paul Sprenger
- Institute
for Chemical Technology and Polymer Chemistry, Karlsruhe Institute of Technology (KIT), 76131 Karlsruhe, Germany
| | - Wolfgang Kleist
- Institute
for Chemical Technology and Polymer Chemistry, Karlsruhe Institute of Technology (KIT), 76131 Karlsruhe, Germany
- Institute
of Catalysis Research and Technology, Karlsruhe Institute of Technology (KIT), 76344 Eggenstein-Leopoldshafen, Germany
| | - Jan-Dierk Grunwaldt
- Institute
for Chemical Technology and Polymer Chemistry, Karlsruhe Institute of Technology (KIT), 76131 Karlsruhe, Germany
- Institute
of Catalysis Research and Technology, Karlsruhe Institute of Technology (KIT), 76344 Eggenstein-Leopoldshafen, Germany
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Zhang Z, Zhang Q, Jia L, Wang W, Gao X, Gu Y, Gao X, Han Y, Tan Y. Regulation of SBA-15, γ-Al2O3, ZSM-5 and MgO on Molybdenum oxide and Consequent Effect on DME Oxidation Reaction. ChemistrySelect 2016. [DOI: 10.1002/slct.201601293] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Zhenzhou Zhang
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
| | - Qingde Zhang
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
| | - Lingyu Jia
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
| | - Wenfeng Wang
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
| | - Xiaofeng Gao
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
| | - Yingying Gu
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
| | - Xiujuan Gao
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
| | - Yizhuo Han
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
| | - Yisheng Tan
- State Key Laboratory of Coal Conversion; Institute of Coal Chemistry; Chinese Academy of Sciences; Taiyuan, Shanxi China
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