Advanced materials for a damage resilient divertor concept for DEMO: Powder-metallurgical tungsten-fibre reinforced tungsten

Structure and Phase Composition of WNb Alloy Formed by the Impact of Compression Plasma Flows

The results of a tungsten-niobium alloy synthesis by the impact of pulsed compression plasma flows are presented. Tungsten plates with a 2 μm thin niobium coating were treated with dense compression plasma flows generated by a quasi-stationary plasma accelerator. The plasma flow with an absorbed energy density of 35-70 J/cm² and pulse duration of 100 μs melted the niobium coating and a part of the tungsten substrate, which caused liquid-phase mixing and WNb alloy synthesis. Simulation of the temperature distribution in the top layer of the tungsten after the plasma treatment proved the formation of the melted state. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used to determine the structure and phase composition. The thickness of the WNb alloy was 10-20 μm and a W(Nb) bcc solid solution was found.

Microstructural Transitions during Powder Metallurgical Processing of Solute Stabilized Nanostructured Tungsten Alloys

Exploiting grain boundary engineering in the design of alloys for extreme environments provides a promising pathway for enhancing performance relative to coarse-grained counterparts. Due to its attractive properties as a plasma facing material for fusion devices, tungsten presents an opportunity to exploit this approach in addressing the significant materials challenges imposed by the fusion environment. Here, we employ a ternary alloy design approach for stabilizing W against recrystallization and grain growth while simultaneously enhancing its manufacturability through powder metallurgical processing. Mechanical alloying and grain refinement in W-10 at.% Ti-(10,20) at.% Cr alloys are accomplished through high-energy ball milling with transitions in the microstructure mapped as a function of milling time. We demonstrate the multi-modal nature of the resulting nanocrystalline grain structure and its stability up to 1300 °C with the coarser grain size population correlated to transitions in crystallographic texture that result from the preferred slip systems in BCC W. Field-assisted sintering is employed to consolidate the alloy powders into bulk samples, which, due to the deliberately designed compositional features, are shown to retain ultrafine grain structures despite the presence of minor carbides formed during sintering due to carbon impurities in the ball-milled powders.