Nanometre-scale 3D defects in Cr2AlC thin films

Defects in an orthorhombic MoAlB MAB phase thin film grown at moderate synthesis temperature

Here, we report on atomic scale characterization of various defects in a MoAlB (MAB) phase thin film grown by DC sputtering at a synthesis temperature of 700 °C. Aberration-corrected scanning transmission electron microscopy reveals the formation of an intergrown metastable Mo₃Al₂B₄ phase accompanied by thermally stable 90° twist boundaries, coexisting within the pristine MoAlB matrix. The concurrent formation of these structural defects in the MoAlB matrix can be rationalized based on minute differences in formation enthalpies as shown via density functional theory calculations. The specific structural nature of both the twist boundary and compositional defect (Mo₃Al₂B₄) in a MoAlB matrix is hitherto unreported in literature. Apart from these defects, faceted grain boundaries are observed. In the vicinity of amorphous AlO_x regions, Al is deintercalated and a 2D MoB MBene phase is formed as reported before. Besides these amorphous AlO_x regions, a few nanometer-sized 3D MoB clusters are found. The advancement of aberration-corrected scanning transmission electron microscopy significantly improves characterization from 1D to 3D defects which is important for thin film materials design for the moderate synthesis temperature range. The reported defects might play an important role in the formation of 2D MoB MBenes.

Thermally-triggered Dual In-situ Self-healing Metallic Materials

The microstructural evolution and crack filling phenomena of (Al₈₁Cu₁₃Si₆)_100−x(Sn₅₇Bi₄₃)_x (x = 0, 1, and 3 at.%) composites was investigated. The Sn and Bi elements were selected by considering the ability for liquid phase separation when combined with Al, Cu, and Si. Because of liquid phase separation, both Al-Cu-Si-rich L₁ and Sn-Bi-rich L₂ phases separately solidified at different temperatures yielding a trimodal eutectic structure in the cast alloys. The Sn and Bi elements have high mobilities due to the large interface of the eutectic microstructure and tend to strongly diffuse towards higher strained region during heat treatment. Furthermore, the mobile Sn and Bi elements in the Al-Cu-Si-based bimodal eutectic structure evidently fill cracks during warm rolling at 423 K. These results reveal that the developed alloy system has simultaneously dual self-healing characteristics, derived from the both precipitated Sn-Bi-rich particles and low melting agent, and the proposed alloy design based on liquid phase separation provides a novel strategy for creating self-crack filling metallic materials.