Nanoporous ultra-high-entropy alloys containing fourteen elements for water splitting electrocatalysis

Discovering High Entropy Alloy Electrocatalysts in Vast Composition Spaces with Multiobjective Optimization

High entropy alloys (HEAs) are a highly promising class of materials for electrocatalysis as their unique active site distributions break the scaling relations that limit the activity of conventional transition metal catalysts. Existing Bayesian optimization (BO)-based virtual screening approaches focus on catalytic activity as the sole objective and correspondingly tend to identify promising materials that are unlikely to be entropically stabilized. Here, we overcome this limitation with a multiobjective BO framework for HEAs that simultaneously targets activity, cost-effectiveness, and entropic stabilization. With diversity-guided batch selection further boosting its data efficiency, the framework readily identifies numerous promising candidates for the oxygen reduction reaction that strike the balance between all three objectives in hitherto unchartered HEA design spaces comprising up to 10 elements.

Enhancing oxygen evolution reactions in nanoporous high-entropy catalysts using boron and phosphorus additives

High-entropy alloy (HEA) catalysts are a novel area of research in catalysis that shows great potential for more efficient catalyst development. Recent studies have highlighted the promise of HEA catalysts in applications such as water-splitting electrodes, owing to their better stability and ability to improve catalytic activity compared to traditional catalysts. Dealloying, which is a process that removes elements from metallic alloys, is a popular method for creating nanoporous HEA catalysts with large surface areas and interconnected structures. This study focused on the fabrication of nanoporous HEA catalysts with boron and phosphorus additives for the oxygen evolution reaction (OER) in water splitting. Combining B or P with noble metals such as Ir or Ru enhances the OER activity and durability, showing synergistic interactions between metals and light elements. This study used electrochemical evaluations to determine the best-performing catalyst, identifying CoCuFeMoNiIrB as the best catalyst for OERs in alkaline media. X-ray photoemission spectroscopy (XPS) analysis revealed that B effectively shifted the transition elements to higher valence states and induced excess electrons on the Ir-B surface to promote OER catalysis.

Unlocking the Potential of High Entropy Alloys in Electrochemical Water Splitting: A Review

The global pursuit of sustainable energy is focused on producing hydrogen through electrocatalysis driven by renewable energy. Recently, High entropy alloys (HEAs) have taken the spotlight in electrolysis due to their intriguing cocktail effect, broad design space, customizable electronic structure, and entropy stabilization effect. The tunability and complexity of HEAs allow a diverse range of active sites, optimizing adsorption strength and activity for electrochemical water splitting. This review comprehensively covers contemporary advancements in synthesis technique, design framework, and physio-chemical evaluation approaches for HEA-based electrocatalysts. Additionally, it explores design principles and strategies aimed at optimizing the catalytic activity, stability, and effectiveness of HEAs in hydrogen evolution reaction (HER), oxygen evolution reaction (OER), and overall water splitting. Through an in-depth investigation of these aspects, the complexity inherent in constituent element interactions, reaction processes, and active sites associated with HEAs is aimed to unravel. Eventually, an outlook regarding challenges and impending difficulties and an outline of the future direction of HEA in electrocatalysis is provided. The thorough knowledge offered in this review will assist in formulating and designing catalysts based on HEAs for the next generation of electrochemistry-related applications.

Hierarchical Porous Nonprecious High-entropy Alloys for Ultralow Overpotential in Hydrogen Evolution Reaction

Water electrolysis is considered the cleanest method for hydrogen production. However, the widespread popularization of water splitting is limited by the high cost and scarce resources of efficient platinum group metals. Hence, it is imperative to develop an economical and high-performance electrocatalyst to improve the efficiency of hydrogen evolution reaction (HER). In this study, a hierarchical porous sandwich structure is fabricated through dealloying FeCoNiCuAl2 Mn high-entropy alloy (HEA). This free-standing electrocatalyst shows outstanding HER performance with a very small overpotential of 9.7 mV at 10 mA cm-2 and a low Tafel slope of 56.9 mV dec-1 in 1 M KOH solution, outperforming commercial Pt/C. Furthermore, this electrocatalytic system recorded excellent reaction stability over 100 h with a constant current density of 100 mA cm-2 . The enhanced electrochemical activity in high-entropy alloys results from the cocktail effect, which is detected by density functional theory (DFT) calculation. Additionally, micron- and nano-sized pores formed during etching boost mass transfer, ensuring sustained electrocatalyst performance even at high current densities. This work provides a new insight for development in the commercial electrocatalysts for water splitting.

Non-Noble Metal High-Entropy Alloy-Based Catalytic Electrode for Long-Life Hydrogen Gas Batteries

The development of efficient, stable, and low-cost bifunctional catalysts for the hydrogen evolution/oxidation reaction (HER/HOR) is critical to promote the application of hydrogen gas batteries in large scale energy storage systems. Here we demonstrate a non-noble metal high-entropy alloy grown on Cu foam (NNM-HEA@CF) as a self-supported catalytic electrode for nickel-hydrogen gas (Ni-H2) batteries. Experimental and theoretical calculation results reveal that the NNM-HEA catalyst greatly facilitates the HER/HOR catalytic process through the optimized electronic structures of the active sites. The assembled Ni-H2 battery with NNM-HEA@CF as the anode shows excellent rate capability and exceptional cycling performance of over 1800 h without capacity decay at an areal capacity of 15 mAh cm-2. Furthermore, a scaled-up Ni-H2 battery fabricated with an extended capacity of 0.45 Ah exhibits a high cell-level energy density of ∼109.3 Wh kg-1. Moreover, its estimated cost reaches as low as ∼107.8 $ kWh-1 based on all key components of electrodes, separator and electrolyte, which is reduced by more than 6 times compared to that of the commercial Pt/C-based Ni-H2 battery. This work provides an approach to develop high-efficiency non-noble metal-based bifunctional catalysts for hydrogen batteries in large-scale energy storage applications.

The Promising Seesaw Relationship Between Activity and Stability of Ru-Based Electrocatalysts for Acid Oxygen Evolution and Proton Exchange Membrane Water Electrolysis

The development of electrocatalysts that are not reliant on iridium for efficient acid-oxygen evolution is a critical step towards the proton exchange membrane water electrolysis (PEMWE) and green hydrogen industry. Ruthenium-based electrocatalysts have garnered widespread attention due to their remarkable catalytic activity and lower commercial price. However, the challenge lies in balancing the seesaw relationship between activity and stability of these electrocatalysts during the acid-oxygen evolution reaction (OER). This review delves into the progress made in Ru-based electrocatalysts with regards to acid OER and PEMWE applications. It highlights the significance of customizing the acidic OER mechanism of Ru-based electrocatalysts through the coordination of adsorption evolution mechanism (AEM) and lattice oxygen oxidation mechanism (LOM) to attain the ideal activity and stability relationship. The promising tradeoffs between the activity and stability of different Ru-based electrocatalysts, including Ru metals and alloys, Ru single-atomic materials, Ru oxides, and derived complexes, and Ru-based heterojunctions, as well as their applicability to PEMWE systems, are discussed in detail. Furthermore, this paper offers insights on in situ control of Ru active sites, dynamic catalytic mechanism, and commercial application of PEMWE. Based on three-way relationship between cost, activity, and stability, the perspectives and development are provided.

Boosting electrocatalytic performance via electronic structure regulation for acidic oxygen evolution

High-purity hydrogen produced by water electrolysis has become a sustainable energy carrier. Due to the corrosive environments and strong oxidizing working conditions, the main challenge faced by acidic water oxidation is the decrease in the activity and stability of anodic electrocatalysts. To address this issue, efficient strategies have been developed to design electrocatalysts toward acidic OER with excellent intrinsic performance. Electronic structure modification achieved through defect engineering, doping, alloying, atomic arrangement, surface reconstruction, and constructing metal-support interactions provides an effective means to boost OER. Based on introducing OER mechanism commonly present in acidic environments, this review comprehensively summarizes the effective strategies for regulating the electronic structure to boost the activity and stability of catalytic materials. Finally, several promising research directions are discussed to inspire the design and synthesis of high-performance acidic OER electrocatalysts.

Synthesis of High-Entropy-Alloy Nanoparticles by a Step-Alloying Strategy as a Superior Multifunctional Electrocatalyst

High-entropy-alloy nanoparticles (HEA-NPs) have attracted great attention because of their unique complex compositions and tailorable properties. Further expanding the compositional space is of great significance for enriching the material library. Here, a step-alloying strategy is developed to synthesis HEA-NPs containing a range of strongly repellent elements (e.g., Bi-W) by using the rich-Pt cores formed during the first liquid phase reaction as the seed of the second thermal diffusion. Remarkably, the representative HEA-NPs-(14) with up to 14 elements exhibits extremely excellent multifunctional electrocatalytic performance for pH-universal hydrogen evolution reaction (HER), alkaline methanol oxidation reaction (MOR), and oxygen reduction reaction (ORR). Briefly, HEA-NPs-(14) only requires the ultralow overpotentials of 11 and 18 mV to deliver 10 mA cm-2 and exhibits ultralong durability for 400 and 264 h under 100 mA cm-2 in 0.5 m H2 SO4 and 1 m KOH, respectively, which surpasses most advanced pH-universal HER catalysts. Moreover, HEA-NPs-(14) also exhibits an impressive peak current density of 12.6 A mg-1 Pt in 1 m KOH + 1 m MeOH and a half-wave potential of 0.86 V (vs RHE.) in 0.1 m KOH. The work further expands the spectrum of possible metal alloys, which is important for the broad compositional space and future data-driven material discovery.

High Entropy Alloy CoCrFeNiMo Reinforced Electrocatalytic Performance for High-Efficient Electrocatalytic Water Splitting

The development of efficient, durable, and affordable electrocatalysts is critical for the advancement of a hydrogen economy, particularly in alkaline media. In this study, we propose CoCrFeNi and CoCrFeNiMo high entropy alloys (HEAs) powders as bifunctional electrocatalysts for the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER). While there is a performance gap compared to Pt/C, the prepared samples exhibit relatively good electrocatalytic activity with overpotentials of 156.7 mV and 160.5 mV for HER at 10 mA cm-2 in a 1.0 M KOH solution, respectively. Notably, the CoCrFeNiMo catalyst demonstrates significantly higher OER activity than commercial RuO2 with an overpotential of 390 mV at 50 mA cm-2 , and delivers a cell voltage of 1.86 V at a current density of 10 mA cm-2 for water splitting.

Design and Synthesis of Noble Metal-Based Alloy Electrocatalysts and Their Application in Hydrogen Evolution Reaction

Hydrogen energy is regarded as the ultimate energy source for future human society, and the preparation of hydrogen from water electrolysis is recognized as the most ideal way. One of the key factors to achieve large-scale hydrogen production by water splitting is the availability of highly active and stable electrocatalysts. Although non-precious metal electrocatalysts have made great strides in recent years, the best hydrogen evolution reaction (HER) electrocatalysts are still based on noble metals. Therefore, it is particularly important to improve the overall activity of the electrocatalysts while reducing the noble metals load. Alloying strategies can shoulder the burden of optimizing electrocatalysts cost and improving electrocatalysts performance. With this in mind, recent work on the application of noble metal-based alloy electrocatalysts in the field of hydrogen production from water electrolysis is summarized. In this review, first, the mechanism of HER is described; then, the current development of synthesis methods for alloy electrocatalysts is presented; finally, an example analysis of practical application studies on alloy electrocatalysts in hydrogen production is presented. In addition, at the end of this review, the prospects, opportunities, and challenges facing noble metal-based alloy electrocatalysts are tried to discuss.

Mesoporous multimetallic nanospheres with exposed highly entropic alloy sites

Multimetallic alloys (MMAs) with various compositions enrich the materials library with increasing diversity and have received much attention in catalysis applications. However, precisely shaping MMAs in mesoporous nanostructures and mapping the distributions of multiple elements remain big challenge due to the different reduction kinetics of various metal precursors and the complexity of crystal growth. Here we design a one-pot wet-chemical reduction approach to synthesize core-shell motif PtPdRhRuCu mesoporous nanospheres (PtPdRhRuCu MMNs) using a diblock copolymer as the soft template. The PtPdRhRuCu MMNs feature adjustable compositions and exposed porous structures rich in highly entropic alloy sites. The formation processes of the mesoporous structures and the reduction and growth kinetics of different metal precursors of PtPdRhRuCu MMNs are revealed. The PtPdRhRuCu MMNs exhibit robust electrocatalytic hydrogen evolution reaction (HER) activities and low overpotentials of 10, 13, and 28 mV at a current density of 10 mA cm-2 in alkaline (1.0 M KOH), acidic (0.5 M H2SO4), and neutral (1.0 M phosphate buffer solution (PBS)) electrolytes, respectively. The accelerated kinetics of the HER in PtPdRhRuCu MMNs are derived from multiple compositions with synergistic interactions among various metal sites and mesoporous structures with excellent mass/electron transportation characteristics.

Programmable Synthesis of High-Entropy Nanoalloys for Efficient Ethanol Oxidation Reaction

Controllable synthesis of nanoscale high-entropy alloys (HEAs) with specific morphologies and tunable compositions is crucial for exploring advanced catalysts. The present strategies either have great difficulties to tailor the morphology of nanoscale HEAs or suffer from narrow elemental distributions and insufficient generality. To overcome the limitations of these strategies, here we report a robust template-directed synthesis to programmatically fabricate nanoscale HEAs with controllable compositions and structures via independently controlling the morphology and composition of HEA. As a proof of concept, 12 kinds of nanoscale HEAs with controllable morphologies of zero-dimension (0D) nanoparticles, 1D nanowires, 2D ultrathin nanorings (UNRs), 3D nanodendrites, and vast elemental compositions combining five or more of Pd/Pt/Ag/Cu/Fe/Co/Ni/Pb/Bi/Sn/Sb/Ge are synthesized. Moreover, the as-prepared HEA-PdPtCuPbBiUNRs/C demonstrates the state-of-the-art electrocatalytic performance for the ethanol oxidation reaction, with 25.6- and 16.3-fold improvements in mass activity, relative to commercial Pd/C and Pt/C catalysts, respectively, as well as greatly enhanced durability. This work provides a myriad of nanoscale HEAs and a general synthetic strategy, which are expected to have broad impacts for the fields of catalysis, sensing, biomedicine, and even beyond.

Understanding the Structural Evolution of IrFeCoNiCu High-Entropy Alloy Nanoparticles under the Acidic Oxygen Evolution Reaction

High-entropy alloy (HEA) nanoparticles are promising catalyst candidates for the acidic oxygen evolution reaction (OER). Herein, we report the synthesis of IrFeCoNiCu-HEA nanoparticles on a carbon paper substrate via a microwave-assisted shock synthesis method. Under OER conditions in 0.1 M HClO₄, the HEA nanoparticles exhibit excellent activity with an overpotential of ∼302 mV measured at 10 mA cm^-2 and improved stability over 12 h of operation compared to the monometallic Ir counterpart. Importantly, an active Ir-rich shell layer with nanodomain features was observed to form on the surface of IrFeCoNiCu-HEA nanoparticles immediately after undergoing electrochemical activation, mainly due to the dissolution of the constituent 3d metals. The core of the particles was able to preserve the characteristic homogeneous single-phase HEA structure without significant phase separation or elemental segregation. This work illustrates that under acidic operating conditions, the near-surface structure of HEA nanoparticles is susceptible to a certain degree of structural dynamics.

PtFeCoNiCu High-Entropy Alloy Catalyst for Aqueous-Phase Hydrogenation of Maleic Anhydride

High-entropy alloys (HEAs), as new heterogeneous catalytic materials, possess remarkable catalytic performance in numerous reactions. However, rational and controllable synthesis of these complex structures remains a challenge. In this work, bulk and carbon nanotube (CNT)-supported ultrasmall PtFeCoNiCu HEA nanoparticles with an average particle size of 1.58 nm are prepared by lithium naphthalenide-driven reduction under mild conditions. The supported PtFeCoNiCu/CNT catalyst exhibits high catalytic activity in the aqueous-phase hydrogenation of maleic anhydride to succinic acid with a selectivity of 98% at full conversion of maleic acid (the hydrolysis product of maleic anhydride), a low apparent activation energy (E_a = 49 kJ mol^-1), and excellent stability. Moreover, a much higher mass-specific activity of Pt in the catalyst is displayed over PtFeCoNiCu/CNT (1515.4 mmol_maleic acid g_Pt^-1 h^-1) than that of 5 wt % Pt/CNT (388.0 mmol_maleic acid g_Pt^-1 h^-1). This work provides a strong support for HEAs as advanced heterogeneous catalysts and will be of great significance for promoting the research and application of HEAs in the field of selective hydrogenation.

Progress in electrocatalytic hydrogen evolution of transition metal alloys: synthesis, structure, and mechanism analysis

At present, the problems of high energy consumption and low efficiency in electrocatalytic hydrogen production have limited the large-scale industrial application of this technology. Constructing effective catalysts has become the way to solve these problems. Transition metal alloys have been proved to be very promising materials in hydrogen evaluation reaction (HER). In this study, the related theories and characterization methods of electrocatalysis are summarized, and the latest progress in the application of binary, ternary, and high entropy alloys to HER in recent years is analyzed and studied. The synthesis methods and optimization strategies of transition metal alloys, including composition regulation, hybrid engineering, phase engineering, and morphological engineering were emphatically discussed, and the principles and performance mechanism analysis of these strategies were discussed in detail. Although great progress has been made in alloy catalysts, there is still considerable room for applications. Finally, the challenges, prospects, and research directions of transition metal alloys in the future were predicted.

Si-Cr Nano-Alloys Fabricated by Direct Femtosecond Laser Writing

Ultra-short 230 fs laser pulses of 515 nm wavelength were tightly focused into 700 nm focal spots and utilised in opening ∼400 nm nano-holes in a Cr etch mask that was tens-of-nm thick. The ablation threshold was found to be 2.3 nJ/pulse, double that of plain silicon. Nano-holes irradiated with pulse energies below this threshold produced nano-disks, while higher energies produced nano-rings. Both these structures were not removed by either Cr or Si etch solutions. Subtle sub-1 nJ pulse energy control was harnessed to pattern large surface areas with controlled nano-alloying of Si and Cr. This work demonstrates vacuum-free large area patterning of nanolayers by alloying them at distinct locations with sub-diffraction resolution. Such metal masks with nano-hole opening can be used for formation of random patterns of nano-needles with sub-100 nm separation when applied to dry etching of Si.

From amorphous to crystalline: a universal strategy for structure regulation of high-entropy transition metal oxides

High-entropy materials (HEMs) exhibit extensive application potential owing to their unique structural characteristics. Structure regulation is an effective strategy for enhancing material performance. However, the fabrication of HEMs by integrating five metal elements into a single crystalline phase remains a grand challenge, not to mention their structure regulation. Herein, an amorphous-to-crystalline transformation route is proposed to simultaneously achieve the synthesis and structure regulation of high-entropy metal oxides (HEMOs). Through a facile hydrothermal technique, five metal sources are uniformly integrated into amorphous carbon spheres, which are transformed to crystalline HEMOs after calcination. Importantly, by controlling ion diffusion and oxidation rates, HEMOs with different structures can be controllably achieved. As an example, HEMO of the five first-row transition metals CrMnFeCoNiO is synthesized through the amorphous-to-crystalline transformation route, and structure regulation from solid spheres to core-shell spheres, and then to hollow spheres, is successfully realized. Among the structures, the core-shell CrMnFeCoNiO exhibits enhanced lithium storage performance due to the component and structural advantages. Our work expands the synthesis methods for HEMs and provides a rational route for structure regulation, which brings them great potential as high-performance materials in energy storage and conversion.

Designing strategies and enhancing mechanism for multicomponent high-entropy catalysts

High-entropy materials (HEMs) are new-fashioned functional materials in the field of catalysis owing to their large designing space, tunable electronic structure, interesting "cocktail effect", and entropy stabilization effect. Many effective strategies have been developed to design advanced catalysts for various important reactions. Herein, we firstly review effective strategies developed so far for optimizing HEM-based catalysts and the underlying mechanism revealed by both theoretical simulations and experimental aspects. In light of this overview, we subsequently present some perspectives about the development of HEM-based catalysts and provide some serviceable guidelines and/or inspiration for further studying multicomponent catalysts.

Surface Modified CoCrFeNiMo High Entropy Alloys for Oxygen Evolution Reaction in Alkaline Seawater

Electrolysis of seawater is a promising technique to desalinate seawater and produce high-purity hydrogen production for freshwater and renewable energy, respectively. For the application of seawater electrolysis technique on a large scale, simplicity of manufacture method, repeatability of catalyst products, and stable product quality is generally required in the industry. In this work, a facile, one-step, and metal salt-free fabrication method was developed for the seawater-oxygen-evolution-active catalysts composed of CoCrFeNiMo layered double hydroxide array self-supported on CoCrFeNiMo high entropy alloy substrate. The obtained catalysts show improved performance for oxygen evolution reaction in alkaline artificial seawater solution. The best-performing sample delivered the current densities of 10, 50, and 100 mA cm−2 at low overpotentials of 260.1, 294.3, and 308.4 mV, respectively. In addition, high stability is also achieved since no degradation was observed over the chronoamperometry test of 24 h at the overpotential corresponding to 100 mA cm−2. Furthermore, a failure mechanism OER activity of multi-element LDHs catalysts was put forward in order to enhance catalytic performance and design catalysts with long-term durability.

Ligands as "Matchmakers": Alloying from a Physical Mixture of Metal Nanoparticle Dispersions by Digestive Ripening

Digestive ripening (DR) of a physical mixture of different metal nanoparticles (NPs) in the presence of a suitable ligand is demonstrated to be a convenient way to obtain alloy NPs. The results show that the right choice of metal-ligand combination is extremely important for efficient alloying. The results are rationalized on the basis of hard soft acid base principles, and it is concluded that better alloying ensues if DR is carried out with soft ligands when soft metals are being used and hard ligands facilitate alloying between hard metals. On the other hand, when a physical mixture of hard-soft metals is taken, ligands with intermediate character work better. The results presented here could prove to be extremely valuable and open new avenues of making interesting alloy/intermetallic systems.

General Synthesis of MOF Nanotubes via Hydrogen-Bonded Organic Frameworks toward Efficient Hydrogen Evolution Electrocatalysts

The application scope of metal-organic frameworks (MOFs) can be extended by rationally designing the architecture and components of MOFs, which can be achieved via a metal-containing solid templated strategy. However, this strategy suffers from low efficiency and provides only one specific MOF from one template. Herein, we present a versatile templated strategy in which organic ligands are weaved into hydrogen-bonded organic frameworks (HOFs) for the controllable and scalable synthesis of MOF nanotubes. HOF nanowires assembled from benzene-1,3,5-tricarboxylic acid and melamine via a simple sonochemical approach serve as both the template and precursor to produce MOF nanotubes with varied metal compositions. Hybrid nanotubes containing nanometal crystals and N-doped graphene prepared through a carbonization process show that the optimized NiRuIr alloy@NG nanotube exhibits excellent electrocatalytic HER activity and durability in alkaline media, outperforming most reported catalysts. The strategy proposed here demonstrates a pioneering study of combination of HOF and MOF, which shows great potential in the design of other nanosized MOFs with various architectures and compositions for potential applications.

Review of High Entropy Alloys Electrocatalysts for Hydrogen Evolution, Oxygen Evolution, and Oxygen Reduction Reaction

Recently, high-entropy alloys (HEAs) have been extensively investigated due to their unique structural design, superior stability, excellent functional feature and superior mechanical performance. However, most of the reported HEAs focus on studying the compositional design and microstructure and mechanical properties of materials. There are relatively few studies on electrochemical performance and theoretical studies of HEAs. In addition, the potential applications of HEAs as energy storage materials for electrocatalysts have attracted widely attention in the development and application aspects of electrocatalysis. It can be attributed to their high conductivity, excellent structural stability and superior electrocatalytic activities with small overpotential and abundant active sites, which is comparable to the commercial noble metal catalysts. In this review, firstly, we briefly discuss the concept and structure characteristics of high entropy alloys. Then, the research progress of high-entropy alloys as electrocatalysis are also summarized, including hydrogen evolution reaction (HER), oxygen evolution reaction (OER) and oxygen reduction reaction (ORR), respectively. Finally, the future development trend of HEAs is also prospected for energy conversion fields.

A fourteen-component high-entropy alloy@oxide bifunctional electrocatalyst with a record-low ΔE of 0.61 V for highly reversible Zn-air batteries

Nanostructured high-entropy materials such as alloys, oxides, etc., are attracting extensive attention because of their widely tunable surface electronic structure/catalytic activity through mixing different elements in one system. To further tune the catalytic performance and multifunctionality, the designed fabrication of multicomponent high-entropy nanocomposites such as high-entropy alloy@high-entropy oxides (HEA@HEO) should be very promising. In this work, we design a two-step alloying-dealloying strategy to synthesize ultra-small HEA nanoclusters (∼2 nm) loaded on nanoporous HEO nanowires, and the compositions of both the HEA and HEO can be adjusted separately. To demonstrate this concept, a seven-component HEA (PtPdAuAgCuIrRu) clusters@seven-component HEO (AlNiCoFeCrMoTi)3O4 was prepared, which is highly active for both oxygen evolution and reduction reactions. Our comprehensive experimental results and first-principles density functional theory (DFT) calculations clearly show that better oxygen evolution reaction (OER) performance is obtained by optimizing the composition of the HEO support, and the seven-component HEA nanocluster is much more active for the ORR when compared with pure Pt due to the modified surface electronic structure. Specifically, the high-entropy composite exhibits an OER activity comparable to the best reported value, and the ORR activity exceeded the performance of commercial Pt/C in alkaline solutions with a record-low bifunctional ΔE of 0.61 V in 0.1 M KOH solution. This work shows an important route to prepare complex HEA@HEO nanocomposites with tuned catalytic performance for multifunctional catalysis and energy conversion.

High-Entropy-Alloy Nanocrystal Based Macro- and Mesoporous Materials

High-entropy-alloy (HEA) nanoparticles are attractive for several applications in catalysis and energy. Great efforts are currently devoted to establish composition-property relationships to improve catalytic activity or selectivity. Equally importantly, developing practical fabrication methods for shaping HEA-based materials into complex architectures is a key requirement for their utilization in catalysis. However, shaping nano-HEAs into hierarchical structures avoiding demixing or collapse remains a great challenge. Herein, we overcome this issue by introducing a simple soft-chemistry route to fabricate ordered macro- and mesoporous materials based on HEA nanoparticles, with high surface area, thermal stability, and catalytic activity toward CO oxidation. The process is based on spray-drying from an aqueous solution containing five different noble metal precursors and polymer latex beads. Upon annealing, the polymer plays a double role: templating and reducing agent enabling formation of HEA nanoparticle-based porous networks at only 350 °C. The formation mechanism and the stability of the macro- and mesoporous materials were investigated by a set of in situ characterization techniques; notably, in situ transmission electron microscopy unveiled that the porous structure is stable up to 800 °C. Importantly, this process is green, scalable, and versatile and could be potentially extended to other classes of HEA materials.

Metal-Organic Framework-Derived Three-Dimensional Macropore Nitrogen-Doped Carbon Frameworks Decorated with Ultrafine Ru-Based Nanoparticles for Overall Water Splitting

Hydrogen energy with the advantages of green, sustainability, and high energy density has been considered as an alternative to fossil fuel energy. Water electrolysis to produce hydrogen is a promising energy conversion technology but limited to the large overpotential; thus, a highly efficient electrocatalyst is urgently needed. Herein, Ru-based electrocatalysts including an ultrathin Ru/three-dimensional (3D) macropore N-doped carbon framework (Ru/3DMNC) and ultrathin RuO₂/3D macropore N-doped carbon framework (RuO₂/3DMNC) are first prepared using a Zn-centered metal-organic framework (MOF, ZIF-8) as the precursor. The ultrathin 3D macropore framework structure together with N doping endows the as-synthesized Ru-based electrocatalysts with abundant exposed catalytic active sites, good electroconductivity, and excellent electron/mass transport, accomplishing improved activities for hydrogen evolution reaction (HER), oxygen evolution reaction (OER), and overall water splitting. The Ru/3DMNC and RuO₂/3DMNC present low overpotentials of 50.96 and 216.74 mV to reach a current density of 10 mA cm^-2. Moreover, the overall water splitting device constructed by Ru/3DMNC and RuO₂/3DMNC as the cathode and anode catalysts, respectively, affords a current density of 10 mA cm^-2 only at 1.51 V, which is superior to the Pt/C||RuO₂ cell (1.573 V). This work provides a rational strategy to design and construct the efficient framework structure electrocatalysts for water splitting using MOFs as the precursor.

Bottom-up synthesis of 2D layered high-entropy transition metal hydroxides

Low-dimensional high-entropy materials, such as nanoparticles and two-dimensional (2D) layers, have great potential for catalysis and energy applications. However, it is still challenging to synthesize 2D layered high-entropy materials through a bottom-up soft chemistry method, due to the difficulty of mixing and assembling multiple elements in 2D layers. Here, we report a simple polyol process for the synthesis of a series of 2D layered high-entropy transition metal (Co, Cr, Fe, Mn, Ni, and Zn) hydroxides (HEHs), involving the hydrolysis and inorganic polymerization of metal-containing species in ethylene glycol media. The as-synthesized HEHs demonstrate 2D layered structures with interlayer distances ranging from 0.860 to 0.987 nm and homogeneous elemental distribution of designed equimolar stoichiometry in the layers. These 2D HEHs exhibit a low overpotential of 275 mV at 10 mA cm-2 in a 0.1 M KOH electrolyte for the oxygen evolution reaction. Superparamagnetic spinel-type high-entropy nanoparticles can also be obtained by annealing these HEHs. Our polyol approach creates opportunities for synthesizing low-dimensional high-entropy materials with promising properties and applications.

Unraveling the electronegativity-dominated intermediate adsorption on high-entropy alloy electrocatalysts

High-entropy alloys have received considerable attention in the field of catalysis due to their exceptional properties. However, few studies hitherto focus on the origin of their outstanding performance and the accurate identification of active centers. Herein, we report a conceptual and experimental approach to overcome the limitations of single-element catalysts by designing a FeCoNiXRu (X: Cu, Cr, and Mn) High-entropy alloys system with various active sites that have different adsorption capacities for multiple intermediates. The electronegativity differences between mixed elements in HEA induce significant charge redistribution and create highly active Co and Ru sites with optimized energy barriers for simultaneously stabilizing OH^* and H^* intermediates, which greatly enhances the efficiency of water dissociation in alkaline conditions. This work provides an in-depth understanding of the interactions between specific active sites and intermediates, which opens up a fascinating direction for breaking scaling relation issues for multistep reactions.

Design of Hierarchical Porosity Via Manipulating Chemical and Microstructural Complexities in High-Entropy Alloys for Efficient Water Electrolysis

Achieving a porous architecture with multiple-length scales and utilizing the synergetic effects of multicomponent chemicals bring up new opportunities for further improving the electrocatalytic performance of nanocatalysts. Herein, the synthesis of a self-supported hierarchical porous electrocatalyst based on a high-entropy alloy (HEA) containing multiple transitional metals via physical metallurgy and dealloying strategies is reported. Microscale phase separation and nanoscale spinodal decomposition are modulated in a highly concentrated FeCoNiCu HEA, which makes it possible to obtain a porous structure with different length scales, i.e., relatively large porous channels formed by removing one separated phase and ultrafine mesopores obtained from leaching out one decomposition phase. The resultant hierarchical porous HEA exhibits superior water splitting performance, which takes full advantage of the enlarged surface area offered by the bi-continuous mesoporous structure with the exceptional intrinsic reactivity originating from the synergetic electronic effects of the different components in alloying. Moreover, the microscale porous structure plays an important role in the significantly improved mass transportation, as well as the durability during electrocatalysis. This effective strategy that simultaneously utilizes the chemical and microstructural advantages of HEAs opens up a new avenue for developing HEA-based, high-performance porous electrocatalysts for various energy conversion/store applications.

Fabrication, Microstructure, Mechanical, and Electrochemical Properties of NiMnFeCu High Entropy Alloy from Elemental Powders

Transition metal based high entropy alloys (HEAs) are often used in electrocatalytic (water electrolysis) applications due to the synergistic effect operating among its constituent elements and unpaired electrons in d orbitals of the concerned metal. In this study, a low cost NiMnFeCu high entropy alloy was successfully synthesised using the combined techniques of mechanical milling (MA) and vacuum sintering. X-ray diffraction was used to analyse the phase composition, optical microscopy, and scanning electron microscopy were used to characterise the fabricated material’s microstructure and chemical homogeneity, thermal, and mechanical properties were tested using the differential scanning calorimetry method and a universal testing machine, respectively. Electrochemical workstation was used to carry out preliminary electrochemical studies such as linear sweep voltammetry (LSV), cyclic voltammetry (CV) and chronoamperometry. The results showed that the as- sintered NiMnFeCu HEA possessed a single- phase FCC structure. The HEA NiMnFeCu sintered at 1050 °C (S4) and 1000 °C (S2) with a holding time of 2 h showed a yield strength of 516.3 MPa and 389.8 MPa, respectively, and the micro-hardness values were measured to be 233.45 ± 9 HV and 198.7 ± 8 HV, respectively. Preliminary electrochemical studies proved that the alloy sintered at 1000 °C (S2) with a holding time of 2 h exhibited excellent electrocatalytic properties with a measured overpotential of 322 mV at 10 mA cm−2 at 100 cycles of CV and good stability for 10 h when compared to state-of-the-art electrocatalytic materials IrO2 and RuO2. This suggested that the HEA NiMnFeCu fabricated under the condition S2 could potentially be used for industrial-scale water electrolysis as it possesses permissible mechanical and good electrochemical properties.