THE COLLOIDAL STRUCTURE OF CRUDE OILS AND SUSPENSIONS OF ASPHALTENES AND RESINS

A review of the interfacial stability mechanism of aging oily sludge: Heavy components, inorganic particles, and their synergism

Oily sludge is widely produced in the processes of petroleum exploitation, storage, transportation, and refining, and becomes more stable during aging. The interfacial stability of aging oily sludge hinders the recovery and disposal of oil resources. This review summarizes the interfacial film stability of aging oily sludge, which occurs through the formation of viscoelastic and rigid bilayer interfacial films between heavy components (asphaltenes and resins) and inorganic particles. The bilayer interfacial films enhance interfacial film strength and hinder the aggregation of droplets, contributing to the formation of a stable and high-viscosity oil-water-solid three-phase mixture. Recent demulsification technologies for reducing the stability of interfacial films have been classified as follows: removing heavy components, changing asphaltene aggregate structure, and reducing inorganic particle content. More efficient demulsification technologies are expected to be developed by deeply analyzing the microstructure and interfacial properties of asphaltenes and resins, as well as comprehensively studying the complex interactions among various components. This review constructs a bridge between the stability mechanism and the corresponding destabilization methods, which would promote future studies in aging oily sludge treatment.

Surface microstructure of bitumen characterized by atomic force microscopy

Bitumen, also called asphalt binder, plays important roles in many industrial applications. It is used as the primary binding agent in asphalt concrete, as a key component in damping systems such as rubber, and as an indispensable additive in paint and ink. Consisting of a large number of hydrocarbons of different sizes and polarities, together with heteroatoms and traces of metals, bitumen displays rich surface microstructures that affect its rheological properties. This paper reviews the current understanding of bitumen's surface microstructures characterized by Atomic Force Microscopy (AFM). Microstructures of bitumen develop to different forms depending on crude oil source, thermal history, and sample preparation method. While some bitumens display surface microstructures with fine domains, flake-like domains, and dendrite structuring, 'bee-structures' with wavy patterns several micrometers in diameter and tens of nanometers in height are commonly seen in other binders. Controversy exists regarding the chemical origin of the 'bee-structures', which has been related to the asphaltene fraction, the metal content, or the crystallizing waxes in bitumen. The rich chemistry of bitumen can result in complicated intermolecular associations such as coprecipitation of wax and metalloporphyrins in asphaltenes. Therefore, it is the molecular interactions among the different chemical components in bitumen, rather than a single chemical fraction, that are responsible for the evolution of bitumen's diverse microstructures, including the 'bee-structures'. Mechanisms such as curvature elasticity and surface wrinkling that explain the rippled structures observed in polymer crystals might be responsible for the formation of 'bee-structures' in bitumen. Despite the progress made on morphological characterization of bitumen using AFM, the fundamental question whether the microstructures observed on bitumen surfaces represent its bulk structure remains to be addressed. In addition, critical technical challenges associated with AFM characterization of bitumen surface structures are discussed, with possible solutions recommended. For future work, combining AFM with other chemical analysis tools that can generate comparable high resolution to AFM would provide an avenue to linking bitumen's chemistry to its microscopic morphological and mechanical properties and consequently benefit the efforts of developing structure-related models for bituminous materials across the different length scales.

The fractal aggregation of asphaltenes

This paper discusses time-resolved small-angle neutron scattering results that were used to investigate asphaltene structure and stability with and without a precipitant added in both crude oil and model oil. A novel approach was used to isolate the scattering from asphaltenes that are insoluble and in the process of aggregating from those that are soluble. It was found that both soluble and insoluble asphaltenes form fractal clusters in crude oil and the fractal dimension of the insoluble asphaltene clusters is higher than that of the soluble clusters. Adding heptane also increases the size of soluble asphaltene clusters without modifying the fractal dimension. Understanding the process of insoluble asphaltenes forming fractals with higher fractal dimensions will potentially reveal the microscopic asphaltene destabilization mechanism (i.e., how a precipitant modifies asphaltene-asphaltene interactions). It was concluded that because of the polydisperse nature of asphaltenes, no well-defined asphaltene phase stability envelope exists and small amounts of asphaltenes precipitated even at dilute precipitant concentrations. Asphaltenes that are stable in a crude oil-precipitant mixture are dispersed on the nanometer length scale. An asphaltene precipitation mechanism is proposed that is consistent with the experimental findings. Additionally, it was found that the heptane-insoluble asphaltene fraction is the dominant source of small-angle scattering in crude oil and the previously unobtainable asphaltene solubility at low heptane concentrations was measured.

Interfacial rheology of asphaltenes at oil-water interfaces and interpretation of the equation of state

In an earlier study, oil-water interfacial tension was measured by the pendant drop technique for a range of oil-phase asphaltene concentrations and viscosities. The interfacial tension was found to be related to the relative surface coverage during droplet expansion. The relationship was independent of aging time and bulk asphaltenes concentration, suggesting that cross-linking did not occur at the interface and that only asphaltene monomers were adsorbed. The present study extends this work to measurements of interfacial rheology with the same fluids. Dilatation moduli have been measured using the pulsating droplet technique at different frequencies, different concentrations (below and above CNAC), and different aging times. Care was taken to apply the technique in conditions where viscous and inertial effects are small. The elastic modulus increases with frequency and then plateaus to an asymptotic value. The asymptotic or instantaneous elasticity has been plotted against the interfacial tension, indicating the existence of a unique relationship, between them, independent of adsorption conditions. The relationship between interfacial tension and surface coverage is analyzed with a Langmuir equation of state. The equation of state also enabled the prediction of the observed relationship between the instantaneous elasticity and interfacial tension. The fit by a simple Langmuir equation of state (EOS) suggests minimal effects of aging and of nanoaggregates or gel formation at the interface. Only one parameter is involved in the fit, which is the surface excess coverage Γ∞ = 3.2 molecules/nm(2) (31.25 Å(2)/molecule). This value appears to agree with flat-on adsorption of monomeric asphaltene structures consisting of aromatic cores composed of an average of six fused rings and supports the hypothesis that nanoaggregates do not adsorb on the interface. The observed interfacial effects of the adsorbed asphaltenes, correlated by the Langmuir EOS, are consistent with the asphaltene aggregation behavior in the bulk fluid expected from the Yen-Mullins model.

The colloidal structure of bitumen: consequences on the rheology and on the mechanisms of bitumen modification

The use of bitumen as a construction material dates back to antiquity. The materials in use then were mostly naturally occurring in contrast to modern bitumens which have become highly technical artificial materials. This article reviews the current understanding of bitumen structure and the consequences in terms of properties, with a strong emphasis on the rheological properties. The links between chemistry, structure and mechanical properties are highlighted in the framework of an updated colloidal picture of bitumen. It shows that a simple solvation parameter allows quantifying the effect of the asphaltenes on the rheological properties of bitumen. This appears as a promising approach in order to understand more complex phenomena such as bitumen ageing or the diffusion of rejuvenating oils into an older bitumen. From this structural modelling, the effect of several modifiers, such as polymers, acids or mineral fillers, is explained using fundamental results from the mechanics of colloidal suspensions and multiphase materials through the Palierne model. Thus, relevant parameters describing polymer-bitumen or mineral fillers-bitumen interactions can be extracted, as detailed from literature data. In the case of mineral filler, volume fraction is the key parameter but particle size comes also into play when fine fillers are considered. In the case of polymer-modified bitumens, the swelling extent of the polymer controls all other parameters of importance: volume fraction of dispersed phase and mechanical properties of both dispersed and continuous phases. In addition, interesting rheological features due to droplet shape relaxations are described in polymer-modified bitumens. Although a general picture of bitumen structure is shown to emerge, the many fundamental points that remain to be addressed are discussed throughout the paper.

Solution properties of asphaltenes

Ultracentrifugation has been used to produce asphaltene fractions of reduced polydispersity. The structure of these asphaltene fraction solutions has been investigated using viscosity and X-ray scattering (SAXS) measurements as a function of concentration. The relative viscosities of the solutions were found to be fraction-dependent: intrinsic viscosities, radii of gyration, and second viriel coefficients followed a power law with molar mass Mw. A flat disc model succeeded in describing scattering data but failed to take viscosity data into account. By contrast, a fractal model has been found to be consistent with dependence of all measured parameters. Asphaltene-in-toluene solutions were found to form nanometric mass fractal aggregates of fractal dimension 2.1, which in consequence trapped solvent. When, instead of concentration, effective volume fractions are used, the relative viscosities of fractions merge on a master curve which can be fitted by a hard sphere model. In addition, the reduced osmotic moduli deduced from scattering measurements of the different solutions, when expressed as a function of a concentration adimensional parameter, merge again on a master curve which is in accordance with the hard sphere behavior. The viscosities of solutions can be fully predicted from structure considerations if the ratio of hydrodynamic to gyration radius is taken as 0.6. This ratio is found consistent with the fractal description of the aggregates.

A small angle neutron scattering study of the adsorbed asphaltene layer in water-in-hydrocarbon emulsions: structural description related to stability

We have developed a specific protocol to study with SANS measurements, the structure of the interfacial film layer in water-in-oil emulsions stabilized by asphaltene. Using the contrast matching technique available for neutron scattering, we have access to both the composition and the quantity of interface. The results obtained give us a view of the asphaltene aggregates in the interfacial film, which are structured as a monolayer and show a direct correlation between the size of asphaltene aggregates in solution and the thickness of the film layer. The organization of the interface has been studied as a function of several parameters such as the quantity of resins, i.e., the size of aggregates, the pH of the aqueous phase, and the aging time of the emulsions and the consequences of these variations on the macroscopic stability of these emulsions. We show that the key parameter for the stability is the inter-asphaltene aggregate interaction inside the film layer. Changing the attractive/repulsive balance between the aggregates in the film at the microscopic scale, by changing the aggregate's size or the aggregate's ionization, has a direct incidence on the quantity of water recovered after centrifugation: the stronger the attraction between aggregates in the film, the more stable the emulsion is.

Solvent entrainment in and flocculation of asphaltenic aggregates probed by small-angle neutron scattering

While small-angle neutron scattering (SANS) has proven to be very useful for deducing the sizes and masses of asphaltenic aggregates in solution, care must be taken to account for solvation effects within the aggregates so as to not err in the characterization of these important systems. SANS measurements were performed on solutions of asphaltenes dispersed in deuterated solvents in which a broad spectrum of solute and solvent chemical compositions was represented. Fits to the scattering intensity curves were performed using the Guinier approximation, the Ornstein-Zernike (or Zimm) model, a mass-fractal model, and a polydisperse cylinder model. The mass-fractal model provided apparent fractal dimensions (2.2-3) for the aggregates that generally decreased with increasing aggregate size, indicating increased surface roughness for larger aggregates. The polydisperse cylinder model provided typical values of the particle thicknesses from 5 to 32 angstroms, the average particle radius from 25 to 125 angstroms, and approximately 30% radius polydispersity. Subsequent calculation of average aggregate molar masses suggested a range of solvent entrainment from 30 to 50% (v/v) within the aggregates that were consistent with previous viscosity measurements. Additional calculations were performed to estimate the proportion of microparticle to nanoparticle aggregates in the solutions. The results indicate that the inclusion of solvation effects is essential for the accurate determination of aggregate molecular weights and fractal dimensions.

Asphaltenic aggregates are polydisperse oblate cylinders

Small-angle neutron scattering (SANS) has proven to be very useful for deducing the sizes and morphologies of asphaltenic aggregates in solution. A wide variety of intra-particle structure factors have previously been applied to SANS scattering spectra, but the studies often provided limited information concerning the quality of the fits and the Q range over which the models were applied. Selection of an appropriate form factor that closely approximates the structure of asphaltenic aggregates is important for determining the properties of asphaltenic aggregates, such as the radius of gyration (R(G)), molar mass, and apparent fractal dimension. This study evaluates various mono- and polydisperse intra-particle structure factor models as applied to four asphaltene scattering spectra. Agreement of the model fit parameters (I(0) and R(G)) with those obtained from Guinier analyses suggests that such a form factor model is physically reasonable. Reduced chi2 values for each non-linear least squares fit indicates how well a given model fits to the entire Q range studied for the scattering intensity distribution. In the polydispersity analyses, an analytical function is introduced to model the scattering behavior of oblate cylinders with a Schultz distribution of radii. Results indicate that the polydisperse radius oblate cylinder model best approximates the shape of asphaltenic aggregates.

Aggregation and solubility behavior of asphaltenes and their subfractions

Asphaltenes from four different crude oils (Arab Heavy, B6, Canadon Seco, and Hondo) were fractionated in mixtures of heptane and toluene and analyzed chemically, by vapor pressure osmometry (VPO), and by small angle neutron scattering (SANS). Solubility profiles of the asphaltenes and their subfractions indicated strong cooperative asphaltene interactions of a particular subfraction that is polar and hydrogen bonding. This subfraction had lower H/C ratios and modestly higher N, V, Ni, and Fe contents than the less polar and more soluble subfraction of asphaltenes. VPO and SANS studies indicated that the less soluble subfractions formed aggregates that were considerably larger than the more soluble subfractions. In general, asphaltene aggregate size increased with decreasing solvent aromaticity up to the solubility limit, beyond which the aggregate size decreased with heptane addition. The presence of a low wavevector Q feature in the scattering curves at 25 degrees C indicated that the individual aggregates were flocculating; however, the intensity of the feature was diminished upon heating of the samples to 80 degrees C. The solubility mechanism for Canadon Seco asphaltenes, the largest aggregate formers, appears to be dominated by aromatic pi-bonding interactions due to their low H/C ratio and low nitrogen content. B6 and Hondo asphaltenes formed similar-sized aggregates in heptol and the solubility mechanism is most likely driven by polar interactions due to their relatively high H/C ratios and high nitrogen contents. Arab Heavy, the least polar asphaltene, had a H/C ratio similar to Canadon Seco but formed the smallest aggregates in heptol. The enhancement in polar and pi-bonding interactions for the less soluble subfraction indicated by elemental analysis is reflected by the aggregate size from SANS. The less soluble asphaltenes contribute the majority of species responsible for aggregation and likely cause many petroleum production problems such as pipeline deposition and water-in-oil emulsion stabilization.

Subfractionation, characterization and photooxidation of crude oil resins

Resins of five crude oils were obtained using SARA fractionation. The maltenic fraction of Blend Arabian Light, was further separated into six polar fractions. These fractions which are the constituents of the resins were analysed by FTIR spectroscopy. They appeared to be more oxidized, more aliphatic and less aromatic than asphaltenes. Photooxidation of resins showed that they are easily oxidizable and much more influenced by photooxidation than asphaltenes. The principal effect of photooxidation are: (i) increase of carbonyl group amounts and particularly formation of carboxylic groups, (ii) oxidation of sulfoxide in sulfone group, (iii) oxidation of alkyl chains and of aromatic rings (quinone structures).

Hydrodynamic Shape and Size of Khafji Asphaltene in Benzene

Three different semiaxes of Khafji asphaltene, assumed to be an ellipsoidal model, were calculated from the viscosity of a benzene solution of the asphaltene and from Harding's relationship between the axial ratio of an ellipsoid and the constant φ in Einstein's viscosity formula. The constant φ for carbon disulfide solution with fullerene showed that Einstein's formula was applicable to the benzene solution. The asphaltene consists of double layers with semiaxes of 31.9, 10.5, and 3.6 Å, leaving out consideration of solvation. The asphaltene, assumed to be solvated by one molecular layer of benzene, consists of triple or quadruple layers. The calculated semiaxes are significantly affected by the solvent thickness as follows: (1) Quadruple layers with the semiaxes a, b, and c of 18.7, 9.0, and 7.2 Å, respectively, at the solvent thickness of 3.2 Å (c only at 3.6 Å). (2) Triple layers with the semiaxes a of 18.3 to 15.0, b of 12.2 to 15.0, and c of 5.4 Å at the solvent thickness range of 3.0 to 3.18 Å. (3) Quadruple layers with the semiaxes a of 17.1 to 15.9, b of 9.8 to 10.5, and c of 7.2 Å at the range of 3.56 to 3.7 Å. Copyright 2001 Academic Press.

Multivariate Screening Analysis of Water-in-Oil Emulsions in High External Electric Fields as Studied by Means of Dielectric Time Domain Spectroscopy

The effect of crude oil resins with various polar characters on the stability of w/o model emulsions containing asphaltenes is investigated using a mixture design. The resins were extracted using an adsorption-desorption technique. One asphaltene fraction and four different resin fractions from one European crude oil were used. The stabilities are measured using time-domain dielectric spectroscopy in high external electric field. It is found that resins with different polar character have different effects on the emulsion stability. At asphaltene/resin ratios of 1 and 5 : 3 the resins in some cases lead to an emulsion stability higher than that of a similar emulsion stabilized by asphaltenes only, while at low asphaltene/resin ratios ( approximately 1 : 3) the emulsion stability is reduced by the resins. The effect on emulsion stability of combining two different resin fractions depended on the resin types combined as well as the relative amount of resins and asphaltenes. Also, an increase in the stability of some of the emulsions containing resins and asphaltenes for a period of 50-300 min after the emulsification was observed. This time-dependence of emulsion stability is attributed to the mobility of resins at the oil-water interface and the slow buildup of a stabilizing interfacial film consisting of resins and asphaltenes. Copyright 2000 Academic Press.