Feasibility study of recycling cephalosporin C fermentation dregs using co-composting process with activated sludge as co-substrate

Detoxification of vancomycin fermentation residue by hydrothermal treatment and pyrolysis: Chemical analysis and toxicity tests

Vancomycin fermentation residue (VFR) is a by-product of the pharmaceutical industry with high ecotoxicity caused by the residual antibiotics, antibiotic resistance genes (ARGs), and heavy metals (HMs). In this study, the detoxification effect of hydrothermal treatment (HT) and pyrolysis for VFR was assessed using chemical analysis and toxicity tests. When VFR was subjected to HT and pyrolysis at ≥400 °C, more than 99.70 % of the residual vancomycin and all ARGs were removed. The HMs contents in VFR followed the order of manganese (676.2 mg/kg) > zinc (148.6 mg/kg) > chromium (25.40 mg/kg) > copper (17.20 mg/kg), and they were highly bioavailable and easily leached. However, HT and pyrolysis (≥400 °C) substantially reduced the bioavailable fractions and leaching properties of the HMs. After HT and pyrolysis at ≥ 400 °C, the potential ecological risk of HMs in VFR was reduced from considerable to moderate/low levels. The elutriate acute toxicity test suggested that HT and pyrolysis at ≥ 400 °C effectively reduced the toxicity of VFR to an acceptable level (p < 0.05). This study demonstrates that HT and pyrolysis (≥400 °C) are promising methods for treating VFR and detoxifying it, and the treated products are safe for further reutilization.

Antibiotics and antibiotic resistance gene dynamics in the composting of antibiotic fermentation waste - A review

Fate of antibiotics and antibiotic resistance genes (ARGs) during composting of antibiotic fermentation waste (AFW) is a major concern. This review article focuses on recent literature published on this subject. The key findings are that antibiotics can be removed effectively during AFW composting, with higher temperatures, appropriate bulking agents, and suitable pretreatments improving their degradation. ARGs dynamics during composting are related to bacteria and mobile genetic elements (MGEs). Higher temperatures, suitable bulking agents and an appropriate C/N ratio (30:1) lead to more efficient removal of ARGs/MGEs by shaping the bacterial composition. Keeping materials dry (moisture less than 30%) and maintaining pH stable around 7.5 after composting could inhibit the rebound of ARGs. Overall, safer utilization of AFW can be realized by optimizing composting conditions. However, further removal of antibiotics and ARGs at low levels, degradation mechanism of antibiotics, and spread mechanism of ARGs during AFW composting require further investigation.

From waste to wealth: Innovations in organic solid waste composting

Organic solid waste (OSW) is not only a major source of environmental contamination, but also a vast store of useful materials due to its high concentration of biodegradable components that can be recycled. Composting has been proposed as an effective strategy for recycling OSW back into the soil in light of the necessity of a sustainable and circular economy. In addition, unconventional composting methods such as membrane-covered aerobic composting and vermicomposting have been reported more effective than traditional composting in improving soil biodiversity and promoting plant growth. This review investigates the current advancements and potential trends of using widely available OSW to produce fertilizers. At the same time, this review highlights the crucial role of additives such as microbial agents and biochar in the control of harmful substances in composting. Composting of OSW should include a complete strategy and a methodical way of thinking that can allow product development and decision optimization through interdisciplinary integration and data-driven methodologies. Future research will likely concentrate on the potential in controlling emerging pollutants, evolution of microbial communities, biochemical composition conversion, and the micro properties of different gases and membranes. Additionally, screening of functional bacteria with stable performance and exploration of advanced analytical methods for compost products are important for understanding the intrinsic mechanisms of pollutant degradation.

Risk control of antibiotics, antibiotic resistance genes (ARGs) and antibiotic resistant bacteria (ARB) during sewage sludge treatment and disposal: A review

Sewage sludge is an important reservoir of antibiotics, antibiotic resistance genes (ARGs), and antibiotic resistant bacteria (ARB) in wastewater treatment plants (WWTPs), and the reclamation of sewage sludge potentially threats human health and environmental safety. Sludge treatment and disposal are expected to control these risks, and this review summarizes the fate and controlling efficiency of antibiotics, ARGs, and ARB in sludge involved in different processes, i.e., disintegration, anaerobic digestion, aerobic composting, drying, pyrolysis, constructed wetland, and land application. Additionally, the analysis and characterization methods of antibiotics, ARGs, and ARB in complicate sludge are reviewed, and the quantitative risk assessment approaches involved in land application are comprehensively discussed. This review benefits process optimization of sludge treatment and disposal, with regard to environmental risks control of antibiotics, ARGs, and ARB in sludge. Furthermore, current research limitations and gaps, e.g., the antibiotic resistance risk assessment in sludge-amended soil, are proposed to advance the future studies.

Alkaline etched hydrochar-based magnetic adsorbents produced from pharmaceutical industry waste for organic dye removal

A large amount of pharmaceutical industry waste (PIW) was inevitably produced every year, and the PIW can be degraded by high temperature reaction to form porous structures. The study proposed an innovative pathway to valorize PIW with hydrothermal carbonization (HTC) coupled with alkali etching (AE). Without adding any additives, magnetic hydrochar could be generated with rough surface topography and suitable specific surface area (S_BET) by this method. Effects of HTC conditions and alkaline solution concentrations on the physicochemical and adsorption properties of PIW were investigated, and adsorption mechanism was explored. Based on evaluations of the magnetism, cyclic regeneration, and heavy metal leaching properties of the products, the feasibility of preparing magnetic adsorbents with solid waste by HTC coupled AE was established. The alkaline etching pharmaceutical industry waste (AEPIW) hydrochar showed the highest S_BET (54.64 m²/g) after the PIW was treated by 260 °C for 2 h plus 1 mol/L KOH. The removal rate of methylene blue (MB) could exceed 90% and the saturated magnetization was ~8 emu/g. The proposed new method was able to convert the low-value solid industrial waste into high-performance hydrochar-based magnetic adsorbents, which was tested to have a capability to efficiently and sustainably remove organic pollutants from water.

Preparation of spiramycin fermentation residue derived biochar for effective adsorption of spiramycin from wastewater

Spiramycin (SPI) fermentation residue (SFR) is classified as hazardous waste in China because of the residual antibiotics in it. SFR disposal in the traditional way is costly and wasteful of resources. In this study, pyrolysis method was adopted to covert SFR to biochar for SPI removal from wastewater, and the SPI adsorption performance was investigated. The results showed that the optimal pyrolysis temperature was 700 °C as the prepared biochar BC700 exhibited the highest SPI removal efficiency. The specific surface area of BC700 was 451.68 m²/g, and the maximum adsorption capacity was 147.28 mg/g. The adsorption mechanism involved electrostatic interaction, pore filling, π-π interaction, hydrogen bonding, and the participation of C-C and O-CO functional groups in the adsorption. No residual SPI was detected in BC700 indicating the detoxification of SFR was achieved. Moreover, after recycling for 5 times, the SPI removal efficiency was still higher than 80.0%. Therefore, this study could provide a promising method for SFR disposal.

Recycling of neomycin fermentation residue using SEA-CBS technology: Growth performance and antibiotic resistance genes

Antibiotic fermentation residue (AFR) is a form of bioavailable matter, that represents a typical category of hazardous waste associated with drug production in China. The disposal of these residues seriously restricts the sustainable development of the pharmaceutical industry. In this study, the steam explosion and aerobic composting (SEA-CBS) system was developed to thoroughly convert neomycin fermentation residue to organic fertilizer. The results implied that the ultimate removal rate of antibiotics was as high as 99.9% in all cases, including macrolide (kitasamycin and spiramycin), lincosamide (lincomycin), and beta-lactam (cephalosporin and penicillin) antibiotic biowastes. Pot experiments were also conducted to study the attenuation rule of antibiotic residues in the soil, and the distribution of antibiotic resistant genes from trace antibiotics. The produced fertilizer presented the better performance on mustard growth than conventional fertilizers. The average plant height and biomass were increased by 14.33%-55.83% and 136.71%-326.83%, respectively, after SEA-CBS pretreatment. Moreover, neomycin was the primary selective pressure, and six antibiotic resistance genes (ARGs) correlated with neomycin were screened. The acc(6')ib gene was identified as the target ARGs, the main resistance mechanism was antibiotic inactivation, and the absolute and relative abundances were 1.06 × 10⁵ ± 3.80 × 10⁴ copies/g and 6.23 × 10^-4 ± 1.75 × 10^-4 copies/16 s in the NFR-amended soils. The microbial community analysis showed that the variation of the soil microbial community was not dominated by neomycin fermentation residue (NFR) at initial concentrations below 0.42 μg/kg soil. This work demonstrated that the SEA-CBS system not only functioned as an efficient technology for concurrent neomycin sulfate removal and NFR composting, but also applied to a wide range of other antibiotic bio-wastes, which may benefit the recycling of AFR, as well as the data provide a theoretical basis for future agricultural utilization and safe evaluation.

Characterization and mechanism analysis of tylosin biodegradation and simultaneous ammonia nitrogen removal with strain Klebsiella pneumoniae TN-1

A novel bacterial strain that exhibited a high capacity for the simultaneous degradation and removal of tylosin and ammonia nitrogen, respectively, was isolated from tylosin fermentation dregs (TFDs) and identified as Klebsiella pneumoniae TN-1. The removal efficiencies of tylosin and ammonia nitrogen reached 95.31% and 83.26%, respectively, at initial concentrations of 300 mg/L for both. Three identified intermediates with less toxicity indicated that de-sugarization and hydrolysis were the proposed biodegradation pathways. The results also suggested that strain TN-1 could reduce nitrogen loss by transforming ammonium into nitrate nitrogen according to the transcriptional expression of nitrogen transformation-related genes and the activities of functional enzymes. Moreover, strain TN-1 effectively reduced ammonia volatilization by 65.20% and facilitated tylosin degradation, with a maximum removal efficiency of 57.35% in the simulated fermentation process of TFDs. This work provides an efficient bioaugmentation for simultaneous antibiotic degradation and nitrogen conservation during the composting process.

A new approach to recycling cephalosporin fermentation residue into plant biostimulants

Cephalosporin fermentation residue (CFR), a byproduct of the pharmaceutical industry, mainly contains the mycelial biomass and unutilized culture medium, which can be reused as a high-quality protein source. This study first reports the recycling CFR into plant biostimulants using partial acid hydrolysis. Temperature, reaction time and ratio of hydrochloric acid/dry matter (H/S) were optimized for yielding both free amino acid and low molecular weight fraction based on response surface methodology. The crude protein concentration of CFR is 55%, with glutamic acid being the dominant amino acid (12.5%). Two favorable hydrolysis conditions were obtained: (1) 140 °C, 10.7 h, 17 H/S for maximizing the amino acid yield of 45.5 g/100 g CFR dw and (2) 100 °C, 10.7 h, 19 H/S for maximizing the low molecular weight fraction of 28.2%. The CFR-derived biostimulants obtained from two optimum conditions possessed two biostimulant modes of action: plant growth promotors/inhibitors and stress alleviators. However, they showed the differences in aminograms and profiles of low molecular weight compounds. Neither residual cephalosporin C nor its byproduct was detected in the CFR-derived biostimulants, suggesting that partial acid hydrolysis appears capable of recycling CFR into plant biostimulant safely.

Effects of added thermally treated penicillin fermentation residues on the quality and safety of composts

Thermal treatment and composting are effective methods of degrading antibiotics and organic matter in penicillin fermentation residues (PFR), respectively. However, the composting efficiency and environmental safety of thermally treated PFR (HT-PFR) remain unclear. In this study, HT-PFR was composted with cattle manure and maize straw at ratios of 0:1:1 (CK), 1.5:1:1 (T₁), and 5:1:1 (T₂). Changes in physicochemical properties, seed germination index (GI), and microbial antibiotic resistance genes (ARGs) were determined. Addition of HT-PFR significantly reduced the C:N ratio of each compost (P < 0.05) and prolonged the thermophilic stage. The GI of CK and T₁ composts increased during processing, whereas that of T₂ compost remained low. The PO₄^3- concentrations of T₁ and T₂ composts were 6.3- and 11.1-fold higher than that of CK, respectively. HT-PFR contained relatively small amounts of mineral elements, and composting it with cattle manure and maize straw provided balanced nutrients for plant growth. After 52 days of composting, most ARGs of the microflora were reduced to low levels, but bla_TEM increased significantly in T₂ compost. Overall, composting HT-PFR at up to 42% of a mix containing equal parts of cattle manure and wheat straw is an environmentally safe and effective way of transforming it into organic fertilizer.

Composting of oxytetracycline fermentation residue in combination with hydrothermal pretreatment for reducing antibiotic resistance genes enrichment

Hydrothermal pretreatment can efficiently remove the residual antibiotics in oxytetracycline fermentation residue (OFR), but its effect on antibiotic resistance genes (ARGs) during composting remains unclear. This study compared the shifts in bacterial community and evolutions in ARGs and integrons during different composting processes of OFRs with and without hydrothermal pretreatment. The results demonstrated that hydrothermal pretreatment increased the bacterial alpha diversity at the initial phase, and increased the relative abundances of Proteobacteria and Actinobacteria but decreased that of Bacteroidetes at the final phase by inactivating mycelia and removing residual oxytetracycline. Composting process inevitably elevated the abundance and relative abundance of ARGs. However, the increase in ARGs was significantly reduced by hydrothermal pretreatment, because the removal of oxytetracycline decreased their potential host bacteria and inhibited their horizontal gene transfer. The results demonstrated that hydrothermal pretreatment is an efficient strategy to reduce the enrichment of ARGs during the OFR composting.

Assessing the effects of tylosin fermentation dregs as soil amendment on macrolide antibiotic resistance genes and microbial communities: Incubation study

Tylosin fermentation dregs (TFDs) are biosolid waste of antibiotics tylosin production process which contain nutritious components and may be recycled as soil amendments. However, the specific ecological safety of TFDs from the perspective of bacterial resistance in soil microenvironment is not fully explored. In the present study, a series of replicated lab-scale work were performed using the simulated fertilization to gain insight into the potential environmental effects and risks of macrolide antibiotic resistance genes (ARGs) and the soil microbial communities composition via quantitative PCR and 16S rRNA sequencing following the TFDs land application as the soil amendments. The results showed that bio-processes might play an important role in the decomposition of tylosin which degraded above 90% after 20 days in soil. The application of TFDs might induce the development of antibiotic-resistant bacteria, change soil environment and reduce the microbial diversity. Though the abundances of macrolide ARGs exhibited a decreasing trend following the tylosin degradation, other components in TFDs may have a lasting impact on both macrolide ARGs abundance and soil bacterial communities. Thus, this study pointed out the fate of TFDs on soil ecological environment when directly applying into soil, and provide valuable scientific basis for TFDs management.

Degradation of antibiotics and antibiotic resistance genes in erythromycin fermentation residues using radiation coupled with peroxymonosulfate oxidation

Ionizing radiation coupled with peroxymonosulfate (PMS) oxidation was developed to degrade antibiotics and antibiotic resistance genes (ARGs) from the erythromycin fermentation (EryF) residual wastes. The experimental results showed that the ERY content and ARGs abundance decreased with increase of the absorbed dose and PMS dosage and gamma irradiation was more effective to abate ARGs from the EryF wastes. The removal efficiency of ERY reached 49-55% and more than 96-99% of ARGs (1.32-2.55 log) was eliminated with the absorbed dose of 25-50 kGy and PMS dosage of 50-100 mM. Illumina pyrosequencing revealed that 3 bacterial phyla, Proteobacteria, Firmicutes and Fusobacteria were highly enriched and the ARGs-linked hosts were affiliated to the genera Aeromonas, Enterobacteriaceae and Enterobacter in the phylum Proteobacteria. The abundance of the ARGs-linked bacteria decreased by gamma/PMS treatment. Ionizing radiation/PMS treatment with the doses of 25 kGy and 50 mM PMS is proposed for potential practical application.

The effects of bio-available copper on macrolide antibiotic resistance genes and mobile elements during tylosin fermentation dregs co-composting

In this study, aerobic co-composting of tylosin fermentation dregs (TFDs) and sewage sludge with different adding concentrations of copper (Cu) was investigated to inspect the fate of antibiotic resistance genes (ARGs), metal resistance genes (MRGs) and mobile genetic elements (MGEs). Results showed that two concentrations of Cu did affect not only the abiotic factors but the relative abundances of resistance genes. High concentration of Cu inhibited the metabolic capacity of microbial community and the nitrogen-fixing process while had little effect on the degradation of TYL and TOC. The abundance of ermT, mefA, mphA increased partly attributed to the toxic effects and co-selective pressure from heavy metal reflected by MRGs. There was significant correlation among some environmental factors like pH, bio-Cu, organic matters and ARGs.

Performance of microwave treatment for disintegration of cephalosporin mycelial dreg (CMD) and degradation of residual cephalosporin antibiotics

Significant amounts of cephalosporin mycelial dreg (CMD) are still being generated from biopharmaceutical processes, representing both an economic and environmental burden for pharmaceutical factories. This study investigates the microwave (MW) treatment of CMD at a relatively mild temperature (100°C) within 15min. The results reveal that the MW treatment disintegrates the CMD efficiently and that the residual cephalosporin C (CPC) is almost degraded after sufficient irradiation. MW heating temperature strongly influences the polymer's release. SCOD (soluble chemical oxygen demand), soluble proteins and carbohydrates have significant positive correlations to the temperature (r=0.993, 0.983 and 0.992, respectively; p<0.01). 3D-EEM fluorescence spectra indicate that the key organic matters relate to temperature as well as microwave energies. Furthermore, more than 99.9% of the residual antibiotics in CMD are degraded by MW irradiation without antibacterial activities that are proven by the possible degradation pathway we elucidate. These results suggest that microwave irradiation treatment not only disintegrates CMD and destroys mycelial cells but also degrades the residual cephalosporin antibiotics, which implies the possibility for practical applications.