Fundamental Properties and Thermal Transferability of Masonry Built by Autoclaved Aerated Concrete Self-Insulation Blocks

Modelling the Influence of Composition on the Properties of Lightweight Plaster Mortar and Multicriteria Optimisation

The influence of the components of plaster mortars on their properties is considered in a lot of studies at a qualitative level without searching for optimal compositions of these multicomponent composite materials. The purpose of this study was to obtain the experimental-statistical models based on the results of the designed experiment, allowing the influence of light fillers and polymer admixtures on the properties of the mortars to be evaluated and analysed; the compositions complying with specified requirements and compromised optimally by a number of properties should be found. The quantities of fine limestone and perlite as well as of the hydroxyethyl methyl cellulose and dispersible polymer were varied in the experiment. The effective viscosity and thixotropy of the mix, compression, tensile, adhesive strength, frost resistance, and density of hardened mortars were determined for 18 compositions according to the experiment design. The obtained models have allowed the individual and synergetic effects of mix components to be evaluated. The fine perlite has turned out to have the greatest positive effect on the properties. This porous filler increases the strength while decreasing the density of the mortars. It is shown how the composition complying with specified requirements-and the best based on several properties-has been found.

Reuse of Sintered Sludge from Municipal Sewage Treatment Plants for the Production of Lightweight Aggregate Building Mortar

In recent years, the sludge produced by municipal sewage treatment plants has become an important recyclable resource for producing green building materials. After the systematic processing of incineration and particle formation, the sintered sludge can be processed into fine lightweight aggregate to produce building mortar with the controlled leaching of heavy metals and radioactivity. In this paper, to increase its economic and environmental benefits, mortar with sintered sludge aggregate was made by cement admixing of fly ash or limestone powder. The water-to-binder ratio was set at three levels—0.82, 0.68, and 0.62—and either flay ash or limestone powder was used to replace equal masses of cement at 10%, 20%, or 30%. Eighteen groups of mortar were studied to evaluate their workability, air content, compressive strength, tensile adhesive strength, dry density, and thermal conductivity. The results indicate that with a proper water-to-binder ratio, and the replacement ratio of fly ash or limestone powder, the mortar can be produced with good workability, consistency, water-retention rate, layering degree, and setting time. The mortar made with sintered sludge lightweight aggregate, designated by the mix-proportion method for conventional lightweight aggregate mortar, did not meet the target strength, although the compressive strength of mortar was no less than 3.0 MPa, which meets the strength grade M2.5. The tensile adhesive strength reached 0.18 MPa. The mortar was super lightweight with a dry density less than 400 kg/m3, and a thermal conductivity within 0.30~0.32 W/(m⋅K). The effects of water-to-binder ratio and replacement ratio of fly ash or limestone powder on the above properties are discussed with test results. The study provides a basis for using sintered sludge lightweight aggregate for building mortar.

Effect of Pore Structure on Thermal Conductivity and Mechanical Properties of Autoclaved Aerated Concrete

With the premise of investigating mechanical properties, the thermal conductivity of autoclaved aerated concrete (AAC) is a key index of self-insulation block walls for building energy conservation. This study focused on the effect of pore structures on the mechanical performance and thermal conductivity of AAC with the comparison of AAC base materials. Different kinds of AAC and their base materials were prepared and experimentally investigated. While maintaining a consistent mix proportion of the AAC base material, the pore structure of AAC was changed by the dosage of aluminum power/paste, foam stabilizer, and varying the stirring time of aluminum paste. The steam curing systems of AAC and the base material were determined based on SEM (Scanning Electronic Microscopy) and XRD (X-ray Diffraction) tests. With almost the same apparent density, the pore size decreased with the increasing content of foam stabilizer, and the mixing time of aluminum paste and foam stabilizer has a great influence on pore size. The thermal conductivity test and compressive test results indicated that that pore size had an effect on the thermal conductivity, but it had little effect on the compressive strength, and the thermal conductivity of sand aeration AAC was 8.3% higher than that of fly ash aeration AAC; the compressive strength was 10.4% higher, too. With almost the same apparent density, the regression mathematical model indicates that the thermal conductivity of AAC increased gradually with the increase of pore size, but it had little effect on the compressive strength. From the test results of basic mechanical properties, the mechanical model of cubic compressive strength, elastic modulus, axial compressive strength, and splitting tensile strength was obtained. The proposed stress–strain relationship model could well describe the relationship of AAC and the base material at the rising section of the curve.

On the Seismic Performance of Autoclaved Aerated Concrete Self-Insulation Block Walls

Autoclaved aerated concrete (AAC) self-insulation block masonry is often used for the infill walls in steel and concrete frame structures. To work together with the frame under earthquake action, it is essential to understand the seismic behavior of AAC self-insulation block masonry walls. In this paper, six AAC self-insulation block masonry walls were experimentally studied under the pseudo static test. The load-displacement hysteretic curves were drawn with the test data. The failure characteristics, loading capacity, stiffness degeneration, energy dissipation capacity and hysteretic behavior are analyzed. The results indicate that the blocks underwent internal failure due to the lower strength with a larger size, but the walls had good energy dissipation capacity with a rational bearing capacity. Accompanied by the influence of vertical compressive stress on the top surface of the walls, the cracking resistance, ultimate bearing capacity, deformability and energy dissipation capacity of the walls were affected by the masonry mortar joints. Comparatively, the walls with thin-layer mortar joints had better seismic performance than those with insulation mortar joints or with vertical joints filled by mineral wool plates. Finally, the shear capacity of the walls under seismic load is evaluated referring to the formulas of current design codes for masonry walls.