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Ballard DH, Dang AJ, Kumfer BM, Weisensee PB, Meacham JM, Scott AR, Ruppert-Stroescu M, Burke BA, Morris J, Gan C, Hu J, King B, Jammalamadaka U, Sayood S, Liang S, Choudhary S, Dhanraj D, Maranhao B, Millar C, Bertroche JT, Shomer N, Woodard PK, Biswas P, Axelbaum R, Genin G, Williams BJ, Meacham K. Protection levels of N95-level respirator substitutes proposed during the COVID-19 pandemic: safety concerns and quantitative evaluation procedures. BMJ Open 2021; 11:e045557. [PMID: 34475144 PMCID: PMC8413478 DOI: 10.1136/bmjopen-2020-045557] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 12/29/2022] Open
Abstract
OBJECTIVE The COVID-19 pandemic has precipitated widespread shortages of filtering facepiece respirators (FFRs) and the creation and sharing of proposed substitutes (novel designs, repurposed materials) with limited testing against regulatory standards. We aimed to categorically test the efficacy and fit of potential N95 respirator substitutes using protocols that can be replicated in university laboratories. SETTING Academic medical centre with occupational health-supervised fit testing along with laboratory studies. PARTICIPANTS Seven adult volunteers who passed quantitative fit testing for small-sized (n=2) and regular-sized (n=5) commercial N95 respirators. METHODS Five open-source potential N95 respirator substitutes were evaluated and compared with commercial National Institute for Occupational Safety and Health (NIOSH)-approved N95 respirators as controls. Fit testing using the 7-minute standardised Occupational Safety and Health Administration fit test was performed. In addition, protocols that can be performed in university laboratories for materials testing (filtration efficiency, air resistance and fluid resistance) were developed to evaluate alternate filtration materials. RESULTS Among five open-source, improvised substitutes evaluated in this study, only one (which included a commercial elastomeric mask and commercial HEPA filter) passed a standard quantitative fit test. The four alternative materials evaluated for filtration efficiency (67%-89%) failed to meet the 95% threshold at a face velocity (7.6 cm/s) equivalent to that of a NIOSH particle filtration test for the control N95 FFR. In addition, for all but one material, the small surface area of two 3D-printed substitutes resulted in air resistance that was above the maximum in the NIOSH standard. CONCLUSIONS Testing protocols such as those described here are essential to evaluate proposed improvised respiratory protection substitutes, and our testing platform could be replicated by teams with similar cross-disciplinary research capacity. Healthcare professionals should be cautious of claims associated with improvised respirators when suggested as FFR substitutes.
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Affiliation(s)
- David H Ballard
- School of Medicine Mallinckrodt Institute of Radiology, Washington University, Saint Louis, Missouri, USA
| | - Audrey J Dang
- Department of Energy, Environmental and Chemical Engineering, Washington University in St Louis, St Louis, Missouri, USA
| | - Benjamin M Kumfer
- Department of Energy, Environmental and Chemical Engineering, Washington University in St Louis, St Louis, Missouri, USA
| | - Patricia B Weisensee
- Department of Mechanical Engineering & Materials Science, Washington University in St Louis, St Louis, Missouri, USA
| | - J Mark Meacham
- Department of Mechanical Engineering & Materials Science, Washington University in St Louis, St Louis, Missouri, USA
| | - Alex R Scott
- School of Medicine, Washington University in St Louis, St Louis, Missouri, USA
| | - Mary Ruppert-Stroescu
- Sam Fox School of Design and Visual Arts, Washington University in St Louis, St Louis, Missouri, USA
| | - Broc A Burke
- Department of Anesthesiology, Washington University in St Louis, St Louis, Missouri, USA
| | - Jason Morris
- School of Medicine, Washington University in St Louis, St Louis, Missouri, USA
| | - Connie Gan
- School of Medicine, Washington University in St Louis, St Louis, Missouri, USA
| | - Jesse Hu
- School of Medicine, Washington University in St Louis, St Louis, Missouri, USA
| | - Bradley King
- Department of Environmental Health & Safety, Washington University in St Louis, St Louis, Missouri, USA
| | - Udayabhanu Jammalamadaka
- School of Medicine Mallinckrodt Institute of Radiology, Washington University, Saint Louis, Missouri, USA
| | - Sena Sayood
- Division of Infectious Diseases, Washington University in St Louis, St Louis, Missouri, USA
| | - Stephen Liang
- Division of Infectious Diseases, Washington University in St Louis, St Louis, Missouri, USA
| | - Shruti Choudhary
- Department of Energy, Environmental and Chemical Engineering, Washington University in St Louis, St Louis, Missouri, USA
| | - David Dhanraj
- Department of Energy, Environmental and Chemical Engineering, Washington University in St Louis, St Louis, Missouri, USA
| | - Bruno Maranhao
- Department of Anesthesiology, Washington University in St Louis, St Louis, Missouri, USA
| | - Christine Millar
- Department of Anesthesiology, Memorial Hospital Belleville, St Louis, Missouri, USA
| | - J Tyler Bertroche
- Department of Otolaryngology-Head & Neck Surgery, Washington University in St Louis, St Louis, Missouri, USA
| | - Nirah Shomer
- Division of Comparative Medicine, Washington University in St Louis, St Louis, Missouri, USA
| | - Pamela K Woodard
- School of Medicine Mallinckrodt Institute of Radiology, Washington University, Saint Louis, Missouri, USA
| | - Pratim Biswas
- Department of Energy, Environmental and Chemical Engineering, Washington University in St Louis, St Louis, Missouri, USA
| | - Richard Axelbaum
- Department of Energy, Environmental and Chemical Engineering, Washington University in St Louis, St Louis, Missouri, USA
| | - Guy Genin
- Department of Mechanical Engineering & Materials Science, Washington University in St Louis, St Louis, Missouri, USA
- NSF Science and Technology Center for Engineering Mechanobiology, Washington University in St. Louis, St Louis, Missouri, USA
- Bioinspired Engineering and Biomechanics Center, School of Life Sciences and Technology, Xi'an Jiaotong University, China, Xi'an, China
| | - Brent J Williams
- Department of Energy, Environmental and Chemical Engineering, Washington University in St Louis, St Louis, Missouri, USA
| | - Kathleen Meacham
- Department of Anesthesiology, Washington University in St Louis, St Louis, Missouri, USA
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