Failures analysis of tube coating in Circulating Fluidized Bed (CFB) boiler

Circulating Fluidized Bed (CFB) boiler often experience leaks in the wall tube due to corrosion and abrasion of the bed material after use that varies between 3 and 8 months. To avoid erosion corrosion, a coating was done in the form of Chrome Clad Tube Armor (CTA). In this research, a Failure Analysis (FA) was performed on the characterization of the boiler tube using several types of samples, which are Wall Tube Without Coating (WT) and CTA (in new condition and after eight months of use). Macro visual, Field emission scanning electron microscopes (FE-SEM), Fourier-transform infrared spectroscopy (FTIR), corrosion, and Thermogravimetric analysis (TGA) tests showed that the CTA type has better corrosion and thermal resistance. The hardness values of the CTA and WT coating substrates after eight months of use were 197.75 and 195.2 HV. The failure mechanism on the tube was caused by high temperatures (long-term overheating) and friction between the tube and the fluid or metal. Wall tubes in furnaces fail due to erosion and corrosion due to fluid and solid particle mixtures and environmental contact.

Computational fluid dynamics dataset of secondary air modification in a circulating fluidized bed boiler

Computer simulation has been proven to provide a good understanding of engineering phenomenon. This work presents numerical simulation results on secondary air jet penetration into a dense phase of a three-dimensional fluidized bed at a commercial scale. Initial model as a reference and four modified models which are called as case A, B, C, and D were created by modifying the angle of secondary air. Evaluation of combustion process is based on mass fraction distribution of H2O and CO2 at center line of the furnace. Generally, modified geometry improves the performance of furnace compared to reference. We also present data of total energy and temperature to get a comprehensive insight of the furnace performance. The simulation results can be used as a consideration to improve the efficiency of steam power plants by adjusting the direction of secondary air flow.

Modification of palm fiber with chitosan-AESO blend coating

Natural fibers are available as an essential substitute for synthetic fiber in many applications. However, the sensitivity of Chinese Windmill Palm or Trachycarpus Fortune Fiber (TFF) to water causes low interfacial bonding between the matrix and the fiber and at the end reduces the mechanical properties of the composite product. Alkaline treatment improves mechanical properties and does not affect water absorption. Hence, additional treatment in the coating is required. This study uses alkaline treatment and coating modification using blended chitosan and Acrylated Epoxidized Soybean Oil (AESO). Blend coating between AESO and chitosan is performed to increase water absorption and mechanical properties. TFF water resistance improved significantly after the coating, with water absorption of the alkaline/blend coating-TFF of 3.98 % ± 0.52 and swell ability of 3.156 % ± 0.17. This indicated that blend coating had formed a cross-link of fiber and matrix after alkalization. Thus, the single fiber tensile strength increased due to the alkaline treatment, and water absorption decreased due to the coating. The combination of alkaline treatment and blend coating on TFF brings excellent properties, as shown by the increase in tensile strength in both single fiber test and composite.