Dimple Grinding Coupled with Optical Microscopy for Porosity Analysis of Metallic Coatings

Dimple grinding is one of the steps used in a common method of preparing samples for transmission electron microscopy (TEM); the TEM sample preparation process also involves ion beam sputtering after the dimpling stage. During dimpling, a spherical depression is machined into the sample, leaving a thicker rim to support and facilitate sample handling. In this paper, an alternative application for dimple grinding is developed; dimple grinding combined with optical microscopy is utilized to quantify internal porosity present within coatings. This technique essentially permits three dimensional porosity quantification across the coating thickness using a simple polishing method which provides analysis of areas larger than those observed during standard cross sectional microscopy. The application of this technique to nine electroless nickel-phosphorus (Ni-P) coatings deposited on Mg substrates is demonstrated. An analysis linking medium P content in the Ni-P coatings and high coating thickness to lower porosity is also performed. The lowest porosity was observed for medium P content coatings (5.2 wt% P), while the largest porosity occurred for the high P content coatings (10.0 wt% P). Porosity levels decreased continuously with increasing coating thickness (from 28 µm to 57 µm).

Mn3O4 nanoparticle-decorated hollow mesoporous carbon spheres as an efficient catalyst for oxygen reduction reaction in Zn-air batteries

Hybrids of Mn₃O₄ nanoparticles and hollow carbon spheres prepared from templated pyrolysis of polydopamine were assembled via a straightforward sonication procedure. The resulting hybrids exhibit excellent catalytic activity toward the oxygen reduction reaction (ORR) in prototype Zn-air batteries. Impressively, these catalysts exhibit higher discharge potential and exceptional stability when compared to commercial Pt-Ru catalysts while simultaneously showing comparable onset potential and maximum current density.