Influence of road salt thawing peaks on the inflow composition and activated sludge properties in municipal wastewater treatment

Operational data over 2 years from three large Austrian wastewater treatment plants (WWTPs) with design capacities of 4 million, 950,000 and 110,000 population equivalent (PE) were examined. Salt peaks, due to thawing road salt were detected and quantified by electrical conductivity, temperature and chloride measurement in the inflow of the WWTPs. Daily NaCl inflow loads up to 1,147 t/d and PE-specific loads of 0.26-0.5 kg NaCl/(PE · y) were found. To mimic the plants' behaviour in a controlled environment, NaCl was dosed into the inflow of a laboratory-scale activated sludge plant. The influence of salt peaks on important activated sludge parameters such as sludge volume index, settling velocity and floc size were investigated. Influent and effluent were sampled extensively to calculate removal rates. Respiration measurements were performed to quantify activated sludge activity. Particle size distributions of the activated sludge floc sizes were measured using laser diffraction particle sizing and showed a decrease of the floc size by approximately two-thirds. The floc structure was examined and documented using light microscopy. At salt concentrations below 1 g/L, increased respiration was found for autotrophic biomass, and between 1 and 3 g NaCl/L respiration was inhibited by up to 30%.

Quantifying methane emissions from anaerobic digesters

In this research, sources of methane emissions of an anaerobic digester (AD) system at a municipal wastewater treatment plant (WWTP) with 260,000 population equivalent (PE) capacity were detected by a non-dispersive infrared (NDIR) camera. The located emissions were evaluated qualitatively and were documented with photographs and video films. Subsequently, the emission sources were quantified individually using different methods like the Flux-Chamber method and sampling from the digester's circulation pipe. The dissolved methane in the sludge digester was measured via gas chromatography-mass spectrometry (GC-MS) and 6.8% oversaturation compared to the equilibrium after Henry's law was found. Additionally, the residual gas potential of the digestate was measured using batch tests with 10 days' additional stabilisation time. The PE-specific residual gas production of the full-scale AD was calculated to 12.4 g CH₄/(PE · y). An extended chemical oxygen demand (COD) balance including methane emissions for the whole digester system was calculated. Also the measured methane loads were calculated and summed up. The total methane loss of the AD was calculated at 24.6 g CH₄/(PE · y), which corresponds to 0.4% of the produced biogas (4,913 g CH₄/(PE · y)). PE-specific methane emission factors are presented for each investigated (point) source like the sludge outlet at the digester's head, a leaking manhole sealing and cracks in the concrete structure.

Comparison of aerobic granulation in SBR and continuous-flow plants

Up to now, aerobic granulation of activated sludge is only realised in SBRs, where the discontinuous feed and sedimentation allow the formation of dense granules with excellent settling properties. However, aerobic granulation in continuous-flow plants (CFP) is gaining more and more interest in order to exploit the advantages of these excellent sludge properties to construct compact and efficient WWTP. Within the scope of this project, a SBR and CFP were operated in parallel to investigate the aerobic granulation of activated sludge and to compare the biomass in terms of their structure and settling behavior. CFP operation included two experimental phases with different reactor designs. The use of synthetic wastewater during phase I led to a biomass with a SVI of 42 ml g^-1, whereby the SVI declined only to 85 ml g^-1 in the second phase and the use of municipal sewage. After the start-up period, microscopic images of the biomass from CFP comprised small compact granules with a high flocculent fraction. Particle size distribution for phase II confirm, that 72% of the particles had a size over 200 μm. A strong correlation was observed between the appearance of NO_x-N in the first reactor and the SVI. The results illustrate, that the anaerobic conditions during feeding are essential to keep stable granules.

Energy consumption of agitators in activated sludge tanks - actual state and optimization potential

Depending on design capacity, agitators consume about 5 to 20% of the total energy consumption of a wastewater treatment plant. Based on inhabitant-specific energy consumption (kWh PE₁₂₀^-1 a^-1; PE₁₂₀ is population equivalent, assuming 120 g chemical oxygen demand per PE per day), power density (W m^-3) and volume-specific energy consumption (Wh m^-3 d^-1) as evaluation indicators, this paper provides a sound contribution to understanding energy consumption and energy optimization potentials of agitators. Basically, there are two ways to optimize agitator operation: the reduction of the power density and the reduction of the daily operating time. Energy saving options range from continuous mixing with low power densities of 1 W m^-3 to mixing by means of short, intense energy pulses (impulse aeration, impulse stirring). However, the following correlation applies: the shorter the duration of energy input, the higher the power density on the respective volume-specific energy consumption isoline. Under favourable conditions with respect to tank volume, tank geometry, aeration and agitator position, mixing energy can be reduced to 24 Wh m^-3 d^-1 and below. Additionally, it could be verified that power density of agitators stands in inverse relation to tank volume.

Rheology and friction loss of raw and digested sewage sludge with high TSS concentrations: a case study

High total suspended solids (TSS) digestion of municipal sewage sludge reduces the required space and volume for digestion plants. However, an important consequence of high TSS is the major influence on sludge rheology. The present case study investigates the rheology of sludge from a 130 m³ high solids digestion pilot plant at Vienna's main wastewater treatment plant (4 M PE₁₂₀). Raw sludge ranged from 6 to 8% TSS and digested sludge from 3.2 to 4.6%. TSS show an exponential impact on rheological parameters. Increasing raw sludge TSS from 6 to 8% at least doubles the shear stress and increases friction loss by a factor of three. However, under real operating conditions simulated at the pilot plant, there are additional impact factors. The mixing ratio between waste activated and primary sludge influences raw sludge rheology, while solids retention time and loss on ignition affects digested sludge rheology. Nevertheless, friction loss calculations based on a simple power law relationship between shear rate and shear stress proved to be applicable and sufficiently accurate for both raw and digested sludge with high TSS. Altogether, this case study underlines the relevance of comprehensive rheological considerations, measurements and calculations when designing high TSS sludge digestion.

The influence of temperature and SRT on high-solid digestion of municipal sewage sludge

The influence of temperature and solids retention time (SRT) on high-solid digestion of municipal sewage sludge was investigated in laboratory-scale reactors. Digestion with high-solid concentration reduces the required digestion volume and is advantageous for urban areas. The experimental conditions comprised total suspended solids (TSS) in digested sludge between 4.0 and 4.6%, temperatures in a range of 33 to 41 °C and the SRT between 10 and 25 d. High-solid digestion operates with increased NH4-N concentrations released from organic compounds. The anaerobic process can be limited by high NH4-N concentration and toxic NH3. In this study a stable digestion was observed up to 2,000 mg L(-1) NH4-N and 75 mg L(-1) NH3. Volatile suspended solids (VSS) and chemical oxygen demand removal was 53% and 57% respectively. However, digestion with 10 d SRT led to a declined VSS removal of 49%. The removal at 41 and 37 °C showed minor differences, while reduced NH4-N release and reduced methane production were observed at 33 °C. For economic reasons, high-solid digestion at 41 °C is not recommended, but will not impair VSS removal. The outcomes of this study confirm that digestion with up to 7.8% TSS in the feed is feasible for the tested temperatures and SRT down to 15 d.

Energy requirements for waste water treatment

The actual mathematical models describing global climate closely link the detected increase in global temperature to anthropogenic activity. The only energy source we can rely on in a long perspective is solar irradiation which is in the order of 10,000 kW/inhabitant. The actual primary power consumption (mainly based on fossil resources) in the developed countries is in the range of 5 to 10 kW/inhabitant. The total power contained in our nutrition is in the range of 0.11 kW/inhabitant. The organic pollution of domestic waste water corresponds to approximately 0.018 kW/inhabitant. The nutrients contained in the waste water can also be converted into energy equivalents replacing market fertiliser production. This energy equivalent is in the range of 0.009 kW/inhabitant. Hence waste water will never be a relevant source of energy as long as our primary energy consumption is in the range of several kW/inhabitant. The annual mean primary power demand of conventional municipal waste water treatment with nutrient removal is in the range of 0.003-0.015 kW/inhabitant. In principle it is already possible to reduce this value for external energy supply to zero. Such plants should be connected to an electrical grid in order to keep investment costs low. Peak energy demand will be supported from the grid and surplus electric energy from the plant can be is fed to the grid. Zero 'carbon footprint' will not be affected by this solution. Energy minimisation must never negatively affect treatment efficiency because water quality conservation is more important for sustainable development than the possible reduction in energy demand. This argument is strongly supported by economical considerations as the fixed costs for waste water infrastructure are dominant.

Post-aeration of anaerobically digested sewage sludge for advanced COD and nitrogen removal: results and cost-benefit analysis at large-scale

At a large Austrian municipal wastewater treatment plant enhanced stabilisation of anaerobically digested sewage sludge was required in order to get a permit for landfill disposal of the dewatered stabilized sludge. By implementing a post-aeration treatment after anaerobic digestion the organic content of the anaerobically well digested sludge can be decreased by 16%. Investigations at this plant showed that during digested sludge post-aeration anoxic phases are needed to provide stable process conditions. In this way the pH value can be kept in a more favourable range for micro-organisms and concrete structures. Additionally, under the process conditions applied nitrite accumulation would inhibit the stabilisation process if denitrification is not adequately applied. By optimising the aeration/pause ratio approximately 45% of total nitrogen in digested sludge can be removed. NH4-removal occurs through nitrification and denitrification with an efficiency of 98%. This significantly improves nitrogen removal efficiency at the wastewater treatment plant. The costs/benefit analysis shows that post-aeration of digested sludge results in an increase of total annual costs for wastewater treatment of only 0.84%, corresponding to 0.19 Euro/pe/a. Specific costs for nitrogen removal (0.32 Euro/kgN) are comparable with other biological processes for N-removal in reject water.

Modelling of enhanced CSO treatment in secondary clarifiers with a modified Activated Sludge Model no. 3

An alternative approach for combined water treatment as opposed to its CSO discharge into receiving water is its bypass to the inlet of secondary clarifiers (SC). To analyse the processes and to evaluate the performance of this approach, experiments and numerical modelling were carried out. In batch and pilot scale experiments major effects were identified and quantified. The Activated Sludge Model No. 3 (ASM3) was modified to simulate the batch and pilot scale experiments for implementation of the bypass-specific processes and thus to set up an overall balance of the relevant compounds. With some modifications of ASM3, good agreement of the modelling results with measurements of COD, nitrogen and phosphorus were achieved.

Utilization of activated sludge plants for enhanced treatment of combined sewage

A process is introduced which utilizes secondary clarifiers for the treatment of combined sewage. Under storm water conditions, surplus sewage bypasses the aeration tanks after primary treatment and is directly introduced into the secondary clarifiers. The hydraulic capacity of existing activated sludge plants can be increased without additional tank volume. Particulate matter as well as dissolved compounds are removed to a high extent. Investigations on a full scale treatment plant (100,000 p.e.) show that the effluent quality is comparable with full biological treatment, even if the hydraulic loading is increased by 50%.

Aeration of anaerobically digested sewage sludge for COD and nitrogen removal: optimization at large-scale

The paper will report about the experiences at an Austrian large wastewater treatment plant of 720,000 population equivalents, where anaerobically digested sewage sludge is further stabilised under aerobic conditions. Enhanced stabilisation of the anaerobically digested sludge was required at the plant in order to get a permit for landfill disposal of the dewatered stabilized sludge. By implementing a post-aeration treatment (SRT approximately 6d; 36 degrees C) after anaerobic digestion the organic content of the anaerobically well digested sludge can be decreased by 16%. Investigations on site showed that during digested sludge post-aeration anoxic phases for denitrification are needed to provide stable process conditions. In this way the pH value can be kept in a more favourable range for micro-organisms and concrete structures. Additionally, inhibition of the biological process due to nitrite accumulation can be avoided. By optimising the aeration/pause ratio approximately 45% of total nitrogen in digested sludge can be removed. This significantly improves nitrogen removal efficiency at the wastewater treatment plant. NH(4)-removal occurs mainly through nitritation and denitritation with an efficiency of 98%. The costs/benefit analysis shows that post-aeration of digested sludge results in an increase of total annual costs for wastewater treatment of only 0.84%, corresponding to 0.19 Euro/pe/a. Result of molecular biological analyses (DGGE) indicate that all four ammonium-oxidizing bacteria species present in activated sludge can survive anaerobic digestion, but only two of them can adapt in the digested sludge post-aeration tanks. Additionally, in the post-aerated digested sludge a further ammonium-oxidizing bacteria species was identified.

Biogas from sugar beet press pulp as substitute of fossil fuel in sugar beet factories

Sugar beet press pulp (SBP) accumulates as a by-product in sugar factories and it is generally silaged or dried to be used as animal food. Rising energy prices and the opening of the European Union sugar market has put pressure on the manufacturers to find alternatives for energy supply. The aim of this project was to develop a technology in the treatment of SBP that would lead to savings in energy consumption and would provide a more competitive sugar production from sugar beets. These goals were met by the anaerobic digestion of SBP for biogas production. Lab-scale experiments confirmed the suitability of SBP as substrate for anaerobic bacteria. Pilot-scale experiments focused on process optimization and procedures for a quick start up and operational control. Both single-stage and two-stage process configurations showed similar removal efficiency. A stable biogas production could be achieved in single-stage at a maximum volumetric loading rate of 10 kgCSB/(m(3) x d). Degradation efficiency was 75% for VS and 72% for COD. Average specific gas production reached 530 NL/kgCOD(SBP) or 610 NL/kgVS(SBP). (CH(4): 50 to 53%). The first large-scale biogas plant was put into operation during the sugar processing period 2007 at a Hungarian sugar factory. Digesting approximately 50% of the SBP (800 t/d, 22%TS), the biogas produced could substitute about 40% of the natural gas required for the thermal energy supply within the sugar processing.

Application of anaerobic biological treatment for sulphate removal in viscose industry wastewater

Long term lab-scale and bench-scale experiments were performed to investigate the feasibility of the anaerobic process to treat wastewater from a pulp and viscose fibre industry. Anaerobic wastewater treatment enables an advantageous combination of COD, sulphate and zinc removal from viscose wastewater. The aim of the investigations was to evaluate the influence of the free sulphide concentration on COD and sulphate removal efficiency and on the substrate competition between sulphate reducing and methanogenic bacteria. Since the wastewater did not contain enough COD for complete sulphate removal it was of major interest to determine favourable process conditions to steer the substrate competition in favour of sulphate reduction. Further experiments at bench-scale permitted us to evaluate applicable COD-loading rates and gain fundamental information about process stability and optimization for large-scale implementation. The present work will deal with the most relevant experimental results achieved and with important technological aspects of anaerobic treatment of viscose wastewater.

Evaluating the stabilisation degree of digested sewage sludge: investigations at four municipal wastewater treatment plants

Further reduction of volatile suspended solids (VSS) during a post-stabilisation step was applied to evaluate the stabilisation degree of digested sewage sludge. For this purpose digested sludge was collected at four municipal wastewater treatment plants (WWTPs) and further stabilised in lab-scale chemostat reactors either under anaerobic or aerobic conditions. Experimental results showed that even in adequately digested sludge a consistent amount of VSS was degraded during aerobic post-stabilisation. It seems that aerobic conditions play a significant role during degradation of residual VSS. Additionally, specific VSS production (gVSS/peCOD110.d) as well as specific oxygen uptake rate were shown to be suitable parameters to assess the degree of sludge stabilisation at WWTPs. Fourier transform infrared spectroscopy was used to reveal changes in the sludge composition. Spectra of treated and untreated sludge samples indicated that the major component of residual VSS in stabilised sludge for instance consisted of biomass, while cellulose was absent.

The main wastewater treatment plant of Vienna: an example of cost effective wastewater treatment for large cities

Two-stage activated sludge plants succeed in stable treatment efficiency concerning carbon removal and nitrification with far less reactor tank volume than conventional single stage systems. In case of large treatment plants this fact is of great economic relevance. Because of the very small specific volume of these two-stage treatment plants in comparison with low loaded single-stage plants, internal cycles have to be applied to ensure sufficient nitrogen removal. Due to these internal cycles two stage activated sludge plants offer many possibilities in terms of process management which results in new process optimisation procedures as compared to conventional single-stage nutrient removal treatment plants. The proposed extension concept for the Main Treatment Plant of Vienna was validated with pilot plant investigations especially with regard to nitrogen removal where it proved to comply with the legal requirements. The operation of the treatment plant can easily be adapted to changes in temperature and sludge volume index occurring in full scale practice. Sludge retention time and aerobic volume in the second stage are controlled in order to secure sufficient nitrification capacity and to optimise nitrogen removal by means of the variation of the loading conditions for the two stages. The investigations confirmed that the specific two-stage activated sludge concept applied in Vienna is an economically advantageous alternative for large wastewater treatment plants with stringent requirements for nitrification and nutrient removal.

Nutrient removal process development and full scale implementation at the 4 million p.e. main treatment plant of Vienna, Austria

The Main Treatment Plant of Vienna is in extension for 4 million p.e. and very stringent nutrient removal requirements. The existing high rate BOD removal activated sludge plant (in operation since 1980) is extended by a second stage activated sludge plant and a newly developed flow scheme for nitrogen removal optimisation adaptable to the temperature variations over the year. For this plant pilot investigations have been performed for the development of a specific mathematical model (ASMV) and a specific aeration control strategy. The civil work of the extension is already finished and the installation of the equipment has started. Operation should start in 2004. The whole project will cost about [see symbol in text]264 million of which about one half is for civil work. The effluent standards correspond to the requirements for sensitive areas in EU Directive for Municipal Waste Water. The raw primary and excess sludge are incinerated after thickening and dewatering. This paper tries to condense the already existing literature with the construction progress and the cost situation.

Optimum aerobic volume control based on continuous in-line oxygen uptake monitoring

Dynamic adaptation of the aerated volume to changing load conditions is essential to maximise the nitrogen removal performance and to minimise energy consumption. A control strategy is presented which provides optimum aerobic volume control (OAV-control concept) based on continuous in-line oxygen uptake monitoring. For ammonium concentrations below 1 mg/l the oxygen uptake rate shows a strong and almost linear dependency on the ammonium concentration. Therefore, the oxygen uptake rate is an ideal indicator for the nitrification performance in activated sludge systems. The OAV-control concept provides dynamic variation of the minimum aerobic volume required for complete nitrification and therefore maximises the denitrification performance. In-line oxygen uptake monitoring is carried out by controlling the oxygen concentration in a continuous aerated zone of the aeration tank and measuring the total air flow to the aeration tank. The total air flow to the aeration tank is directly proportional to the current oxygen uptake rate and can therefore be used as an indicator for the required aerobic volume. The instrumentation requirements for installation of the OAV-control are relatively low, oxygen sensors in the aeration tank and an on-line air flow measurement are needed. This enables individual control of aeration tanks operated in parallel at low investment costs. The OAV-control concept is installed at the WWTP Linz-Asten (1 Mio PE) and shows very good results. Full scale results are presented.

The effect of low sludge age on wastewater fractionation (S(S), S(I))

In lab-scale experiments at the 2-stage activated sludge pilot plant of Vienna's central WWTP it is shown that the wastewater soluble COD concentration, which is inert to a sludge with SRT < 1 d (SI(A)) is about double compared to the S(I) concentration in sludge with SRT > 10 d (SI(B)). Unexpectedly the ratio of SI(A)/SI(B) is independent of the sludge age between SRTs of 0.4 and 1.0 days. The difference between the two S(I) fractions is soluble COD that is readily biodegradable by the sludge with SRT > 10 d. However, it is degraded at a lower maximum growth rate. These results comply with earlier results gained with different methods and at different WWTPs. It is hypothesised that very low sludge ages result in a selection of fast growing bacteria, which can utilise only part of the S(S) in the raw wastewater. The other part of S(S) therefore remains in the wastewater and can thus be utilised for enhanced denitrification in the second stage. It is still unknown beyond which sludge age the soluble inert COD SI(A) starts to decrease, finally reaching the value SI(B) for low loaded systems (SRT > 5 days). From this point on S(I) and S(S) are assumed only to depend on the wastewater composition and not on the sludge age. The assumption of the Activated Sludge Model No.1 that the biodegradable fractions can be modelled as a single substrate and by a single removal kinetic (one Monod term) appears not to be applicable for low sludge ages. Some suggestions for mathematical modelling, design and operation of 2-stage activated sludge systems are given.

Two stage activated sludge plants--influence of different operational modes on sludge bulking and nitrification

Conventional two stage activated sludge plants often lack sufficient nutrient removal performance due to substrate limitation for denitrification in the second stage. For the extension of the Vienna Main WWTP a two stage concept has been developed and tested by means of a pilot plant (scale 1:10.000). The new concept enables the operation of two different modes: In BYPASS-mode a portion of the primary clarifier effluent is fed directly to the second stage; the HYBRID-mode includes the exchange of mixed liquor between the two stages; over the course of the pilot plant investigations it turned out that nutrient removal is strongly increased in comparison to conventional two stage mode, but the two modes of operation lead to different results with regard to the sludge quality and the nitrification performance. BYPASS mode yields a higher SVI in both stages and a lower nitrification performance in comparison to HYBRID mode. This is caused by the negative influence of the primary effluent on the biocoenosis of the second stage. Additionally, the reduced sludge loading of the first stage in this mode results in a higher sludge age which favours the growth of filaments (Microthrix and Nocardia). In HYBRID-mode the higher load of the first stage results in a lower sludge age, fatty components are metabolized and incorporated in the sludge, thus, the growth of filaments is significantly reduced. Additionally, nitrification inhibiting substances are degraded in the first stage, which results in a higher nitrification performance in the second stage.

A new approach towards modelling of the carbon degradation cycle at two-stage activated sludge plants

A pilot plant has been operated in order to investigate the performance and operating characteristics of the plant concept developed for the extension of the main Vienna STP. Due to the different operational modes included in the plant concept, modelling of the carbon degradation becomes of crucial importance. A new activated sludge model is introduced which combines parts of the carbon degradation model concepts as they have been released in the ASM1-model and the ASM3-model, respectively. A method is presented which utilises results from mass balance calculations and sludge stabilisation experiments to reduce the uncertainty in the determination of the values of the simulation model parameters.

Comparison of different operational modes of a two-stage activated sludge pilot plant for the extension of the Vienna STP

A pilot plant has been operated over a period of two years in order to investigate the performance and the operating characteristics of the plant concept developed for the extension of the main Vienna STP and to develop a simulation model which will be applied for operation support of the full stage plant. The pilot plant is a two stage activated sludge plant, each stage comprising of four aeration tanks and a clarifier tank. The pilot plant layout allows three different operational modes, each of which has been operated for several periods. The performance of the pilot plant during these periods is described and the different operational modes are compared to each other.