Assessment of the Suitability of Coke Material for Proppants in the Hydraulic Fracturing of Coals

To enhance the extraction of methane gas from coal beds, hydraulic fracturing technology is used. However, stimulation operations in soft rocks, such as coal beds, are associated with technical problems related mainly to the embedment phenomenon. Therefore, the concept of a novel coke-based proppant was introduced. The purpose of the study was to identify the source coke material for further processing to obtain a proppant. Twenty coke materials differing in type, grain size, and production method from five coking plants were tested. The values of the following parameters were determined for the initial coke: micum index 40; micum index 10; coke reactivity index; coke strength after reaction; and ash content. The coke was modified by crushing and mechanical classification, and the 3-1 mm class was obtained. This was enriched in heavy liquid with a density of 1.35 g/cm³. The crush resistance index and Roga index, which were selected as key strength parameters, and the ash content were determined for the lighter fraction. The most promising modified coke materials with the best strength properties were obtained from the coarse-grained (fraction 25-80 mm and greater) blast furnace and foundry coke. They had crush resistance index and Roga index values of at least 44% and at least 96%, respectively, and contained less than 9% ash. After assessing the suitability of coke material for proppants in the hydraulic fracturing of coal, further research will be needed to develop a technology to produce proppants with parameters compliant with the PN-EN ISO 13503-2:2010 standard.

Laboratory Test and Geochemical Modeling of Cement Paste Degradation, in Contact with Ammonium Chloride Solution

Concrete tanks, in coke wastewater treatment plants, are exposed to aggressive wastewater with high ammonium and chloride content, deteriorating the concrete binder. Due to this, toxic compounds may migrate to the environment. The results of the experimental work presented confirmed the changes in the phase, microstructure and concentration of chlorides caused by the penetration of NH₄Cl into the hardened cement paste in dry conditions. Geochemical modeling of the interactions between the aggressive solution, the cement stone matrix and the pore water was performed in order to track the destruction process effects. The results are useful for condition assessment of the structures operating under occasional immersion.

Impact of Nitrogen Foamed Stimulation Fluids Stabilized by Nanoadditives on Reservoir Rocks of Hydrocarbon Deposits

The first objective of this experiment was to improve the stabilization of N₂ based foam with nanoparticles as an alternative to typical fracturing fluid, which consists of a gelling agent (HPG—hydroxypropyl guar). The second objective of the project was to investigate the damage caused by nanoparticle–based nitrogen foamed fracturing fluids (F.F) on a reference sandstone, using permeability and porosity tests, optical microscope with a Profilometer, and a scanning electron microscope (SEM). The properties of F.F with two types of SiO₂ nanoparticles (hydrophilic fumed silica Areosil 300 and silica sol U-2 obtained by the sol-gel method), such as rheology and core damage, were investigated. The discussion of this research results is based on the stability tests carried out with the use of rheology and the foam half-life, formation damage ratio, and observation of exposed samples using SEM and the Profilometer. The permeability and porosity damage ratios of the damaged core samples were found to decrease when nitrogen foamed fluids were used. These results were confirmed with the Profilometer and SEM images. The experimental data showed that the foam stability increased when silica (SiO₂) nanoparticles were added. SiO₂ nanoparticle-surfactant-stabilized foam for fracturing is superior to traditional water-based fracturing fluids and causes lower core permeability damage than a traditional F.F.