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Yang C, Ko BH, Hwang S, Liu Z, Yao Y, Luc W, Cui M, Malkani AS, Li T, Wang X, Dai J, Xu B, Wang G, Su D, Jiao F, Hu L. Overcoming immiscibility toward bimetallic catalyst library. Sci Adv 2020; 6:eaaz6844. [PMID: 32494647 PMCID: PMC7182425 DOI: 10.1126/sciadv.aaz6844] [Citation(s) in RCA: 46] [Impact Index Per Article: 11.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/01/2019] [Accepted: 01/28/2020] [Indexed: 05/19/2023]
Abstract
Bimetallics are emerging as important materials that often exhibit distinct chemical properties from monometallics. However, there is limited access to homogeneously alloyed bimetallics because of the thermodynamic immiscibility of the constituent elements. Overcoming the inherent immiscibility in bimetallic systems would create a bimetallic library with unique properties. Here, we present a nonequilibrium synthesis strategy to address the immiscibility challenge in bimetallics. As a proof of concept, we synthesize a broad range of homogeneously alloyed Cu-based bimetallic nanoparticles regardless of the thermodynamic immiscibility. The nonequilibrated bimetallic nanoparticles are further investigated as electrocatalysts for carbon monoxide reduction at commercially relevant current densities (>100 mA cm-2), in which Cu0.9Ni0.1 shows the highest multicarbon product Faradaic efficiency of ~76% with a current density of ~93 mA cm-2. The ability to overcome thermodynamic immiscibility in multimetallic synthesis offers freedom to design and synthesize new functional nanomaterials with desired chemical compositions and catalytic properties.
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Affiliation(s)
- Chunpeng Yang
- Department of Materials Science and Engineering, University of Maryland, College Park, MD 20742, USA
| | - Byung Hee Ko
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, DE 19716, USA
| | - Sooyeon Hwang
- Center for Functional Nanomaterials, Brookhaven National Laboratory, Upton, NY 11973, USA
| | - Zhenyu Liu
- Department of Mechanical Engineering and Materials Science, University of Pittsburgh, Pittsburgh, PA 15261, USA
| | - Yonggang Yao
- Department of Materials Science and Engineering, University of Maryland, College Park, MD 20742, USA
| | - Wesley Luc
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, DE 19716, USA
| | - Mingjin Cui
- Department of Materials Science and Engineering, University of Maryland, College Park, MD 20742, USA
| | - Arnav S. Malkani
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, DE 19716, USA
| | - Tangyuan Li
- Department of Materials Science and Engineering, University of Maryland, College Park, MD 20742, USA
| | - Xizheng Wang
- Department of Materials Science and Engineering, University of Maryland, College Park, MD 20742, USA
| | - Jiaqi Dai
- Department of Materials Science and Engineering, University of Maryland, College Park, MD 20742, USA
| | - Bingjun Xu
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, DE 19716, USA
| | - Guofeng Wang
- Department of Mechanical Engineering and Materials Science, University of Pittsburgh, Pittsburgh, PA 15261, USA
| | - Dong Su
- Center for Functional Nanomaterials, Brookhaven National Laboratory, Upton, NY 11973, USA
| | - Feng Jiao
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, DE 19716, USA
- Corresponding author. (L.H.); (F.J.)
| | - Liangbing Hu
- Department of Materials Science and Engineering, University of Maryland, College Park, MD 20742, USA
- Corresponding author. (L.H.); (F.J.)
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Abstract
Electrochemical conversion of carbon dioxide (CO2) to value-added chemicals has attracted much attention in recent years as a potential alternative to fossil resources. Although significant works have studied the influence of impurities in the electrolyte (e.g., metal ions), few studies have been performed to understand the influence of gaseous impurities in CO2 electroreduction. Herein, we study the effects of sulfur dioxide (SO2) on Ag-, Sn-, and Cu-catalyzed CO2 electrolysis in a flow-cell electrolyzer in near-neutral electrolyte, representing a broad range of CO2 reduction catalysts. We show that the presence of SO2 impurity reduces the efficiency of converting CO2 due to the preferential reduction of SO2. In the cases of Ag and Sn, the effect of SO2 impurity was reversible and the catalytic activities of both catalysts were recovered. On the contrary, a shift in selectivity toward formate accompanied by a suppression of multicarbon (C2+) products was observed on Cu catalyst, demonstrating that Cu is highly sensitive to SO2 impurity. Our results suggest that CO2 obtained from direct air capture technologies or biorefineries could be more suitable for Cu-catalyzed CO2 electrolysis as these CO2 sources would be relatively cleaner (SO2-free) than fossil-derived sources such as power plants and can be directly coupled with distributed renewable energy sources such as wind and solar.
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Affiliation(s)
- Wesley Luc
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering , University of Delaware , Newark , Delaware 19716 , United States
| | - Byung Hee Ko
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering , University of Delaware , Newark , Delaware 19716 , United States
| | - Shyam Kattel
- Department of Physics , Florida A&M University , Tallahassee , Florida 32307 , United States
| | - Shuang Li
- Center for Functional Nanomaterials , Brookhaven National Laboratory , Upton , New York 11973 , United States
| | - Dong Su
- Center for Functional Nanomaterials , Brookhaven National Laboratory , Upton , New York 11973 , United States
| | - Jingguang G Chen
- Department of Chemical Engineering , Columbia University , New York , New York 10027 , United States
| | - Feng Jiao
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering , University of Delaware , Newark , Delaware 19716 , United States
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Lv JJ, Jouny M, Luc W, Zhu W, Zhu JJ, Jiao F. A Highly Porous Copper Electrocatalyst for Carbon Dioxide Reduction. Adv Mater 2018; 30:e1803111. [PMID: 30368917 DOI: 10.1002/adma.201803111] [Citation(s) in RCA: 172] [Impact Index Per Article: 28.7] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/15/2018] [Revised: 07/08/2018] [Indexed: 05/09/2023]
Abstract
Electrochemical reduction of carbon dioxide (CO2 ) is an appealing approach toward tackling climate change associated with atmospheric CO2 emissions. This approach uses CO2 as the carbon feedstock to produce value-added chemicals, resulting in a carbon-neutral (or even carbon-negative) process for chemical production. Many efforts have been devoted to the development of CO2 electrolysis devices that can be operated at industrially relevant rates; however, limited progress has been made, especially for valuable C2+ products. Herein, a nanoporous copper CO2 reduction catalyst is synthesized and integrated into a microfluidic CO2 flow cell electrolyzer. The CO2 electrolyzer exhibits a current density of 653 mA cm-2 with a C2+ product selectivity of ≈62% at an applied potential of -0.67 V (vs reversible hydrogen electrode). The highly porous electrode structure facilitates rapid gas transport across the electrode-electrolyte interface at high current densities. Further investigations on electrolyte effects reveal that the surface pH value is substantially different from the pH of bulk electrolyte, especially for nonbuffering near-neutral electrolytes when operating at high currents.
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Affiliation(s)
- Jing-Jing Lv
- Center for Catalytic Science & Technology, Department of Chemical & Biomolecular Engineering, University of Delaware, Newark, DE, 19716, USA
- State Key Laboratory of Analytical Chemistry for Life Science, School of Chemistry and Chemical Engineering, Nanjing University, Nanjing, 210093, P. R. China
| | - Matthew Jouny
- Center for Catalytic Science & Technology, Department of Chemical & Biomolecular Engineering, University of Delaware, Newark, DE, 19716, USA
| | - Wesley Luc
- Center for Catalytic Science & Technology, Department of Chemical & Biomolecular Engineering, University of Delaware, Newark, DE, 19716, USA
| | - Wenlei Zhu
- Center for Catalytic Science & Technology, Department of Chemical & Biomolecular Engineering, University of Delaware, Newark, DE, 19716, USA
| | - Jun-Jie Zhu
- State Key Laboratory of Analytical Chemistry for Life Science, School of Chemistry and Chemical Engineering, Nanjing University, Nanjing, 210093, P. R. China
| | - Feng Jiao
- Center for Catalytic Science & Technology, Department of Chemical & Biomolecular Engineering, University of Delaware, Newark, DE, 19716, USA
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Affiliation(s)
- Wesley Luc
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716 United States
| | - Zhao Jiang
- Xi’an Jiaotong University, Xi’an, Shaanxi 710049, China
- Department of Chemical Engineering, Columbia University, New York, New York 10027, United States
| | - Jingguang G. Chen
- Department of Chemical Engineering, Columbia University, New York, New York 10027, United States
| | - Feng Jiao
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716 United States
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Affiliation(s)
- Marco Dunwell
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Wesley Luc
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Yushan Yan
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Feng Jiao
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Bingjun Xu
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
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Affiliation(s)
- Matthew Jouny
- Center of Catalytic Science
and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Wesley Luc
- Center of Catalytic Science
and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Feng Jiao
- Center of Catalytic Science
and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
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Affiliation(s)
- Wesley Luc
- Center of Catalytic Science
and Technology, Department and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Feng Jiao
- Center of Catalytic Science
and Technology, Department and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
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Hutchings GS, Luc W, Lu Q, Zhou Y, Vlachos DG, Jiao F. Nanoporous Cu–Al–Co Alloys for Selective Furfural Hydrodeoxygenation to 2-Methylfuran. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b00316] [Citation(s) in RCA: 27] [Impact Index Per Article: 3.9] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Gregory S. Hutchings
- Center
for Catalytic Science and Technology, Department of Chemical
and Biomolecular Engineering, ‡Department of Physics and Astronomy,
and §Catalysis Center for
Energy Innovation, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Wesley Luc
- Center
for Catalytic Science and Technology, Department of Chemical
and Biomolecular Engineering, ‡Department of Physics and Astronomy,
and §Catalysis Center for
Energy Innovation, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Qi Lu
- Center
for Catalytic Science and Technology, Department of Chemical
and Biomolecular Engineering, ‡Department of Physics and Astronomy,
and §Catalysis Center for
Energy Innovation, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Yang Zhou
- Center
for Catalytic Science and Technology, Department of Chemical
and Biomolecular Engineering, ‡Department of Physics and Astronomy,
and §Catalysis Center for
Energy Innovation, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Dionisios G. Vlachos
- Center
for Catalytic Science and Technology, Department of Chemical
and Biomolecular Engineering, ‡Department of Physics and Astronomy,
and §Catalysis Center for
Energy Innovation, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Feng Jiao
- Center
for Catalytic Science and Technology, Department of Chemical
and Biomolecular Engineering, ‡Department of Physics and Astronomy,
and §Catalysis Center for
Energy Innovation, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
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Luc W, Collins C, Wang S, Xin H, He K, Kang Y, Jiao F. Ag–Sn Bimetallic Catalyst with a Core–Shell Structure for CO2 Reduction. J Am Chem Soc 2017; 139:1885-1893. [DOI: 10.1021/jacs.6b10435] [Citation(s) in RCA: 369] [Impact Index Per Article: 52.7] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/22/2022]
Affiliation(s)
- Wesley Luc
- Center
of Catalytic Science and Technology, Department and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Charles Collins
- Center
of Catalytic Science and Technology, Department and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Siwen Wang
- Department
of Chemical Engineering, Virginia Polytechnic Institute and State University, Blacksburg, Virginia 24061, United States
| | - Hongliang Xin
- Department
of Chemical Engineering, Virginia Polytechnic Institute and State University, Blacksburg, Virginia 24061, United States
| | - Kai He
- Department
of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
- NUANCE
Center, Northwestern University, Evanston, Illinois 60208, United States
| | - Yijin Kang
- Department
of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
- Institute
of Fundamental and Frontier Sciences, University of Electronic Science and Technology of China, Chengdu, Sichuan 610054, PR China
| | - Feng Jiao
- Center
of Catalytic Science and Technology, Department and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
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Zhang Y, Luc W, Hutchings GS, Jiao F. Photoelectrochemical Carbon Dioxide Reduction Using a Nanoporous Ag Cathode. ACS Appl Mater Interfaces 2016; 8:24652-8. [PMID: 27588723 DOI: 10.1021/acsami.6b09095] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/18/2023]
Abstract
Solar fuel production from abundant sources using photoelectrochemical (PEC) systems is an attractive approach to address the challenges associated with the intermittence of solar energy. In comparison to electrochemical systems, PEC cells directly utilize solar energy as the energy input, and if necessary, then an additional external bias can be applied to drive the desired reaction. In this work, a PEC cell composing of a Ni-coated Si photoanode and a nanoporous Ag cathode was developed for CO2 conversion to CO. The thin Ni layer not only protected the Si wafer from photocorrosion but also served as the oxygen evolution catalyst. At an external bias of 2.0 V, the PEC cell delivered a current density of 10 mA cm(-2) with a CO Faradaic efficiency of ∼70%. More importantly, a stable performance up to 3 h was achieved under photoelectrolysis conditions, which is among the best literature-reported performances for PEC CO2 reduction cells. The photovoltage of the PEC cell was estimated to be ∼0.4 V, which corresponded to a 17% energy saving by solar energy utilization. Postreaction structural analysis showed the corrosion of the Ni layer at the Si photoanode/catalyst interface, which caused performance degradation under prolonged operations. A stable oxygen evolution catalyst with a robust interface is crucial to the long-term stability of PEC CO2 reduction cells.
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Affiliation(s)
- Yan Zhang
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware , Newark, Delaware 19716, United States
| | - Wesley Luc
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware , Newark, Delaware 19716, United States
| | - Gregory S Hutchings
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware , Newark, Delaware 19716, United States
| | - Feng Jiao
- Center for Catalytic Science and Technology, Department of Chemical and Biomolecular Engineering, University of Delaware , Newark, Delaware 19716, United States
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Abstract
Nanoporous metal-based solids are of particular interest because they combine a large quantity of surface metal sites, interconnected porous networks, and nanosized crystalline walls, thus exhibiting unique physical and chemical properties compared to other nanostructures and bulk counterparts. Among all of the synthetic approaches, nanocasting has proven to be a highly effective method for the syntheses of metal oxides with three-dimensionally ordered porous structures and crystalline walls. A typical procedure involves a thermal annealing process of a porous silica template filled with an inorganic precursor (often a metal nitrate salt), which converts the precursor into a desired phase within the silica pores. The final step is the selective removal of the silica template in either a strong base or a hydrofluoric acid solution. In the past decade, nanocasting has become a popular synthetic approach and has enabled the syntheses of a variety of nanoporous metal oxides. However, there is still a lack of synthetic methods to fabricate nanoporous materials beyond simple metal oxides. Therefore, the development of new synthetic strategies beyond nanocasting has become an important direction. This Account describes new progress in the preparation of novel nanoporous metal-based solids for heterogeneous catalysis. The discussion begins with a method called dealloying, an effective method to synthesize nanoporous metals. The starting material is a metallic alloy containing two or more elements followed by a selective chemical or electrochemical leaching process that removes one of the preferential elements, resulting in a highly porous structure. Nanoporous metals, such as Cu, Ag, and CuTi, exhibit remarkable electrocatalytic properties in carbon dioxide reduction, oxygen reduction, and hydrogen evolution reactions. In addition, the syntheses of metal oxides with hierarchical porous structures are also discussed. On the basis of the choice of hard template, nanoporous metal oxides with bimodal pore size distributions can be obtained. Combining nanocasting with chemical etching, a cobalt oxide with a hierarchical porous structure was synthesized, which possessed a surface area up to 250 m(2) g(-1), representing the highest surface area reported to date for nanoporous cobalt oxides. Lastly, this Account also covers the syntheses of nanoporous metal carbides and sulfides. The combination of in situ carburization and nanocasting enabled the syntheses of two ordered nanoporous metal carbides, Mo2C and W2C. For nanoporous metal sulfides, an "oxide-to-sulfide" synthetic strategy was proposed to address the large volume change issue of converting metal nitrate precursors to metal sulfide products in nanocasting. The successful syntheses of ordered nanoporous FeS2, CoS2, and NiS2 demonstrated the feasibility of the "oxide-to-sulfide" method. Concluding remarks include a summary of recent advances in the syntheses of nanoporous metal-based solids and a brief discussion of future opportunities in the hope of stimulating new interests and ideas.
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Affiliation(s)
- Wesley Luc
- Center for Catalytic Science & Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Feng Jiao
- Center for Catalytic Science & Technology, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
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Affiliation(s)
- Qi Lu
- Center
for Catalytic Science and Technology, Department of Chemical and Biomolecular
Engineering, University of Delaware, Newark, Delaware 19716, United States
- Department
of Chemical Engineering, Columbia University, New York, New York 10027, United States
| | - Cha-Jung Chen
- Department
of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, Minnesota 55455, United States
| | - Wesley Luc
- Center
for Catalytic Science and Technology, Department of Chemical and Biomolecular
Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Jingguang G. Chen
- Department
of Chemical Engineering, Columbia University, New York, New York 10027, United States
| | - Aditya Bhan
- Department
of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, Minnesota 55455, United States
| | - Feng Jiao
- Center
for Catalytic Science and Technology, Department of Chemical and Biomolecular
Engineering, University of Delaware, Newark, Delaware 19716, United States
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