Regulation of the Concentration Heterogeneity and Thermal Expansion Coefficient in the Metastable Invar FeNi31.1 Alloy

Mössbauer spectroscopy and electron microscopy study of the active redistribution of Ni atoms during the process of polymorphous transformation α→γ in the metastable FeNi_31.1 alloy revealed that slow heating (at the rate of 0.2 K/min) results in the depletion of the initial α-phase with a beneficiation of developing disperse γ-phase plates according to the equilibrium diagram. A regulation possibility of the concentration heterogeneity and austenite thermal expansion coefficient resulted from the polymorphous transformation α→γ was shown. Comparison with data of FeNi₃₅ alloy irradiation by high-energy electrons responsible for the variation of atomic distribution and thermal expansion coefficient (owing to the spinodal decomposition) was performed.

Morphology and Structure of Brass-Invar Weld Interface after Explosive Welding

This paper presents the results of a study of the morphology and structure at the weld interface in a brass-Invar bimetal, which belongs to the class of so-called thermostatic bimetals, or thermobimetals. The structure of the brass-Invar weld interface was analyzed using optical microscopy and scanning electron microscopy (SEM), with the use of energy-dispersive X-ray (EDX) spectrometry and back-scattered electron diffraction (BSE) to identify the phases. The distribution of the crystallographic orientation of the grains at the weld interface was obtained using an e-Flash HR electron back-scatter diffraction (EBSD) detector and a forward-scatter detector (FSD). The results of the study indicated that the weld interface had the wavy structure typical of explosive welding. The wave crests and troughs showed the presence of melted zones consisting of a disordered Cu-Zn-Fe-Ni solid solution and undissolved Invar particles. The pattern quality map showed that the structure of brass and Invar after explosive welding consisted of grains that were strongly elongated towards the area of the highest intensive plastic flow. In addition, numerous deformation twins, dislocation accumulations and shear bands were observed. Thus, based on the results of this study, the mechanism of Cu-Zn-Fe-Ni structure formation can be proposed.

Invariant plastic deformation mechanism in paramagnetic nickel-iron alloys

The Invar anomaly is one of the most fascinating phenomena observed in magnetically ordered materials. Invariant thermal expansion and elastic properties have attracted substantial scientific attention and led to important technological solutions. By studying planar faults in the high-temperature magnetically disordered state of [Formula: see text], here we disclose a completely different anomaly. An invariant plastic deformation mechanism is characterized by an unchanged stacking fault energy with temperature within wide concentration and temperature ranges. This anomaly emerges from the competing stability between the face-centered cubic and hexagonal close-packed structures and occurs in other paramagnetic or nonmagnetic systems whenever the structural balance exists. The present findings create a platform for tailoring high-temperature properties of technologically relevant materials toward plastic stability at elevated temperatures.

Investigating the Linear Thermal Expansion of Additively Manufactured Multi-Material Joining between Invar and Steel

This work investigated the linear thermal expansion properties of a multi-material specimen fabricated with Invar M93 and A36 steel. A sequence of tests was performed to investigate the viability of additively manufactured Invar M93 for lowering the coefficient of thermal expansion (CTE) in multi-material part tooling. Invar beads were additively manufactured on a steel base plate using a fiber laser system, and samples were taken from the steel, Invar, and the interface between the two materials. The CTE of the samples was measured between 40 °C and 150 °C using a thermomechanical analyzer, and the elemental composition was studied with energy dispersive X-ray spectroscopy. The CTE of samples taken from the steel and the interface remained comparable to that of A36 steel; however, deviations between the thermal expansion values were prevalent due to element diffusion in and around the heat-affected zone. The CTEs measured from the Invar bead were lower than those from the other sections with the largest and smallest thermal expansion values being 10.40 μm/m-K and 2.09 μm/m-K. In each of the sections, the largest CTE was measured from samples taken from the end of the weld beads. An additional test was performed to measure the aggregate expansion of multi-material tools. Invar beads were welded on an A36 steel plate. The invar was machined, and the sample was heated in an oven from 40 °C and 160 °C. Strain gauges were placed on the surface of the part and were used to analyze how the combined thermal expansions of the invar and steel would affect the thermal expansion on the surface of a tool. There were small deviations between the expansion values measured by gauges placed in different orientations, and the elongation of the sample was greatest along the dimension containing a larger percentage of steel. On average, the expansion of the machined Invar surface was 42% less than the expansion of the steel surface. The results of this work demonstrate that additively manufactured Invar can be utilized to decrease the CTE for multi-material part tooling.

Micromachining of Invar Foils with GHz, MHz and kHz Femtosecond Burst Modes

In this work, a burst mode laser is used for micromachining of 20 µm-250 µm thick Invar (Fe64/Ni36) foils. Holes were drilled by firing multiple pulses transversely onto the sample without moving the beam (percussion drilling). The utilized laser system generates a burst of a controllable number of pulses (at 1030 nm) with tunable pulse-to-pulse time spacing ranging from 200 ps to 16 ns. The sub-pulses within the burst have equal amplitudes and a constant duration of 300 fs that do not change regardless of the spacing in time between them. In such a way, the laser generates GHz to MHz repetition rate pulse bursts with a burst repetition rate ranging from 100 kHz to a single shot. Drilling of the material is compared with the non-burst mode of kHz repetition rate. In addition, we analyze the drilling speed and the resulting dependence of the quality of the holes on the number of pulses per burst as well as the average laser power to find the optimal micromachining parameters for percussion drilling. We demonstrate that the micromachining throughput can be of an order of magnitude higher when using the burst mode as compared to the best results of the conventional kHz case; however, excess thermal damage was also evident in some cases.

Soldering of silicon to Invar for double-crystal monochromators

At the Brazilian Synchrotron Light Laboratory (LNLS), new double-crystal monochromators are under development for use at the new Brazilian fourth-generation synchrotron, Sirius. The soldering technique used for the double-crystal monochromators ensures the union of monocrystalline silicon with FeNi alloy, Invar36 (64Fe-36Ni) from Grupo Metal and Invar39 (61Fe-39Fe) from Scientific Alloys, through SnSb (92.8Sn-7.2Sb), SnCu (Sn-0.3Cu) and SnBiCu (Sn-1.4Bi-0.7Cu) alloys from Nihon Superior. Following soldering tests and quantitative analysis, the Invar39/SnBiCu/Si samples were selected using base materials coated with different depositions - gold and copper. X-ray diffraction identified the formation of intermetallic compounds, such as AuSn₂ and AuSn₄ in base materials coated with gold and Cu₃Sn and Cu₆Sn₅ with copper. Before thermal cycling, the average force obtained in shear tests was 1131 N with copper deposition and 499 N with gold deposition. After five consecutive thermal cycles from room temperature down to cryogenic temperature (-196.15°C), specimens with gold deposition presented cracks in the interface region and those with copper deposition showed no defects. Based on this, qualitative and semi-quantitative analyses of specimens with copper deposition were carried out by scanning electron microscopy and energy-dispersive spectroscopy techniques to identify the composition, distribution and morphology of the elements.

Atomistic Modeling of the Negative Thermal Expansion in δ- Plutonium Based on the Two-State Description

The δ phase of plutonium with the fcc structure exhibits an unusual negative thermal expansion (NTE) over its narrow temperature range of stability, 593–736 K. An accurate description of the anomalous high-temperature volume effect of plutonium goes beyond the current capability of electronic-structure calculations. We propose an atomistic scheme to model the thermodynamic properties of δ-Pu based on the two-state model of Weiss for the Invar alloys, inspired by the simple free-energy analysis previously conducted by Lawson et al. The two-state mechanism is incorporated into the atomistic description of a many-body interacting system. Two modified embedded atom method potentials are employed to represent the binding energies of two competing electronic states in δ-Pu. We demonstrate how the NTE takes place in δ-Pu by means of Monte Carlo simulations implemented with the two-state mechanism.