1
|
Lin H, Chen X, Lei H, Zhou X, Du G, Essawy H, Xi X, Hou D, Song J, Cao M. Synthesis and characterization of a bio-aldehyde-based lignin adhesive with desirable water resistance. Int J Biol Macromol 2024; 264:130020. [PMID: 38336332 DOI: 10.1016/j.ijbiomac.2024.130020] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/29/2023] [Revised: 02/01/2024] [Accepted: 02/05/2024] [Indexed: 02/12/2024]
Abstract
Wood-based panels find widespread application in the furniture and construction industries. However, over 90 % of adhesives used are synthesized with formaldehyde, leading to formaldehyde emission and associated health risks. In this study, an entirely bio-based adhesive (OSL) was innovatively proposed through the condensation of multi-aldehyde derived from the oxidization of sucrose (OS) with sodium lignosulfonate (L). This approach positioned oxidized sucrose (OS) as a viable substitute for formaldehyde, ensuring safety, simplicity, and enhance water resistance upon reaction with L. The optimization of the OSL adhesive preparation process involved determining the oxidant level for high sucrose conversion to aldehyde (13 % based on sucrose), the mass ratio of OS to L (0.8), and hot-pressing temperature (200 °C). Notably, the shear strength of 3-plywood bonded with the developed adhesive (1.04 MPa) increased to 1.42 MPa after being immersed in hot water at 63 ± 3 °C for 3 h. Additionally, the plywood specimens exhibited excellent performance after soaking in boiling water for 3 h, resulting in a shear strength of 1.03 MPa. Chemical analysis using Fourier-transform infrared spectroscopy (FTIR), 1H nuclear magnetic resonance (NMR), and X-ray photoelectron spectroscopy (XPS) confirmed an addition reaction between L and OS, forming a dense network structure, effectively enhanceing the water resistance of OSL adhesives. Furthermore, compared with lignin-formaldehyde resin adhesive (LF), the OSL adhesive exhibited superior wet shear strength. This study offered an innovative approach for developing lignin-based adhesives utilizing a biomass aldehyde (OS), as a promising substitute for formaldehyde in the wood industry. The findings indicated that this approach may advance lignin-based adhesives, ensuring resistance to strength deterioration under highly humid environmental conditions.
Collapse
Affiliation(s)
- Huali Lin
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, College of Material and Chemical Engineering, Southwest Forestry University, Kunming 650224, China; International Joint Research Center for Biomass Material, Southwest Forestry University, Ministry of Science and Technology, Kunming 650224, China
| | - Xinyi Chen
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, College of Material and Chemical Engineering, Southwest Forestry University, Kunming 650224, China; International Joint Research Center for Biomass Material, Southwest Forestry University, Ministry of Science and Technology, Kunming 650224, China
| | - Hong Lei
- College of Chemistry and Material Engineering, Zhejiang Agriculture and Forestry University, Hangzhou 311300, China.
| | - Xiaojian Zhou
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, College of Material and Chemical Engineering, Southwest Forestry University, Kunming 650224, China; International Joint Research Center for Biomass Material, Southwest Forestry University, Ministry of Science and Technology, Kunming 650224, China
| | - Guanben Du
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, College of Material and Chemical Engineering, Southwest Forestry University, Kunming 650224, China; International Joint Research Center for Biomass Material, Southwest Forestry University, Ministry of Science and Technology, Kunming 650224, China
| | - Hisham Essawy
- Department of Polymers and Pigments, National Research Centre, Cairo 12622, Egypt
| | - Xuedong Xi
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, College of Material and Chemical Engineering, Southwest Forestry University, Kunming 650224, China; International Joint Research Center for Biomass Material, Southwest Forestry University, Ministry of Science and Technology, Kunming 650224, China
| | - Defa Hou
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, College of Material and Chemical Engineering, Southwest Forestry University, Kunming 650224, China; International Joint Research Center for Biomass Material, Southwest Forestry University, Ministry of Science and Technology, Kunming 650224, China
| | - Jiaxuan Song
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, College of Material and Chemical Engineering, Southwest Forestry University, Kunming 650224, China; International Joint Research Center for Biomass Material, Southwest Forestry University, Ministry of Science and Technology, Kunming 650224, China
| | - Ming Cao
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, College of Material and Chemical Engineering, Southwest Forestry University, Kunming 650224, China; International Joint Research Center for Biomass Material, Southwest Forestry University, Ministry of Science and Technology, Kunming 650224, China.
| |
Collapse
|