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Wang X, Liu A, Zhang Z, Hao D, Liang Y, Dai J, Jin X, Deng H, Zhao Y, Wen P, Li Y. Additively Manufactured Zn-2Mg Alloy Porous Scaffolds with Customizable Biodegradable Performance and Enhanced Osteogenic Ability. Adv Sci (Weinh) 2024; 11:e2307329. [PMID: 38059810 PMCID: PMC10837348 DOI: 10.1002/advs.202307329] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/02/2023] [Revised: 11/18/2023] [Indexed: 12/08/2023]
Abstract
The combination of bioactive Zn-2Mg alloy and additively manufactured porous scaffold is expected to achieve customizable biodegradable performance and enhanced bone regeneration. Herein, Zn-2Mg alloy scaffolds with different porosities, including 40% (G-40-2), 60% (G-60-2), and 80% (G-80-2), and different unit sizes, including 1.5 mm (G-60-1.5), 2 mm (G-60-2), and 2.5 mm (G-60-2.5), are manufactured by a triply periodic minimal surface design and a reliable laser powder bed fusion process. With the same unit size, compressive strength (CS) and elastic modulus (EM) of scaffolds substantially decrease with increasing porosities. With the same porosity, CS and EM just slightly decrease with increasing unit sizes. The weight loss after degradation increases with increasing porosities and decreasing unit sizes. In vivo tests indicate that Zn-2Mg alloy scaffolds exhibit satisfactory biocompatibility and osteogenic ability. The osteogenic ability of scaffolds is mainly determined by their physical and chemical characteristics. Scaffolds with lower porosities and smaller unit sizes show better osteogenesis due to their suitable pore size and larger surface area. The results indicate that the biodegradable performance of scaffolds can be accurately regulated on a large scale by structure design and the additively manufactured Zn-2Mg alloy scaffolds have improved osteogenic ability for treating bone defects.
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Affiliation(s)
- Xuan Wang
- Postgraduate Training Base, Jinzhou Medical University and The Fourth Medical Centre, Chinese PLA General Hospital, Beijing, 100048, China
- Department of Stomatology, the Fourth Medical Centre, Chinese PLA General Hospital, Beijing, 100048, China
| | - Aobo Liu
- State Key Laboratory of Tribology in Advanced Equipment, Beijing, 100084, China
- Department of Mechanical Engineering, Tsinghua University, Beijing, 100084, China
| | - Zhenbao Zhang
- Department of Stomatology, the Fourth Medical Centre, Chinese PLA General Hospital, Beijing, 100048, China
| | - Dazhong Hao
- State Key Laboratory of Tribology in Advanced Equipment, Beijing, 100084, China
- Department of Mechanical Engineering, Tsinghua University, Beijing, 100084, China
| | - Yijie Liang
- Department of Stomatology, the Fourth Medical Centre, Chinese PLA General Hospital, Beijing, 100048, China
| | - Jiabao Dai
- State Key Laboratory of Tribology in Advanced Equipment, Beijing, 100084, China
- Department of Mechanical Engineering, Tsinghua University, Beijing, 100084, China
| | - Xiang Jin
- Department of Stomatology, the Fourth Medical Centre, Chinese PLA General Hospital, Beijing, 100048, China
| | - Huanze Deng
- Department of Stomatology, the Fourth Medical Centre, Chinese PLA General Hospital, Beijing, 100048, China
| | - Yantao Zhao
- Department of Stomatology, the Fourth Medical Centre, Chinese PLA General Hospital, Beijing, 100048, China
- Senior Department of Orthopedics, the Fourth Medical Centre, PLA General Hospital, Beijing, 100048, China
- Beijing Engineering Research Center of Orthopedics Implants, Beijing, 100048, China
| | - Peng Wen
- State Key Laboratory of Tribology in Advanced Equipment, Beijing, 100084, China
- Department of Mechanical Engineering, Tsinghua University, Beijing, 100084, China
| | - Yanfeng Li
- Postgraduate Training Base, Jinzhou Medical University and The Fourth Medical Centre, Chinese PLA General Hospital, Beijing, 100048, China
- Department of Stomatology, the Fourth Medical Centre, Chinese PLA General Hospital, Beijing, 100048, China
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Qin Y, Liu A, Guo H, Shen Y, Wen P, Lin H, Xia D, Voshage M, Tian Y, Zheng Y. Additive manufacturing of Zn-Mg alloy porous scaffolds with enhanced osseointegration: In vitro and in vivo studies. Acta Biomater 2022; 145:403-15. [PMID: 35381400 DOI: 10.1016/j.actbio.2022.03.055] [Citation(s) in RCA: 27] [Impact Index Per Article: 13.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/13/2022] [Revised: 02/19/2022] [Accepted: 03/30/2022] [Indexed: 12/18/2022]
Abstract
Biodegradable metals (BM) and additive manufacturing (AM) are regarded revolutionary biomaterials and biofabrication technologies for bone repairing metal implants, the combination of both, namely AM of BM, is thus expected to solve the dual technical difficulties including "conventional medical metals are biologically inert and exist in the human body permanently" and "conventional manufacturing processes are inadequate to fabricate personalized implants of complicated structure". This work additively manufactured biodegradable Zn-Mg alloy porous scaffolds by laser powder bed fusion (L-PBF). By using the pre-alloyed Zn-xMg (x = 1, 2 and 5 wt.%) powder and the optimized processing conditions, high fusion quality with the relative density greater than 99.5% was confirmed for the L-PBF parts. The influence of Mg content on microstructure, mechanical properties, in vitro corrosion, cytocompatibility, in vivo degradation, biocompatibility and osteogenic effect was investigated. Fine α-Zn grains and precipitation phases including Mg2Zn11 and MgZn2 were observed in the Zn-xMg L-PBF parts. The hardness increased, and the strength increases firstly and then decreased with increasing the Mg content. The compressive strength and elastic modulus of Zn-1Mg porous scaffolds reached the highest as 40.9 ± 0.4 MPa and 1.17 ± 0.11 GPa, respectively, equivalent to those of cancellous bone. The corrosion rate and cell viability slightly rose with increasing the Mg content. Histological analysis after 6-week and 12-week implantation in rabbit femurs showed enhanced bone formation around the Zn-1Mg porous scaffolds compared with pure Zn counterparts. In summary, Zn-1Mg porous scaffolds produced by L-PBF presented promising results to fulfill customized requirements of biodegradable bone implants. STATEMENT OF SIGNIFICANCE: Additive manufacturing of biodegradable metal porous scaffolds is expected to solve the dual challenges from customized structures and bioactive function required for bone implants. It was the first to present a systematic in vitro and in vivo investigation into the compositions, microstructure, mechanical properties, biodegradation, biocompatibility and osteogenic effect of additively manufactured Zn-Mg alloy porous scaffolds. Reliable formation quality and performance evaluation was achieved by using the pre-alloyed Zn-xMg (x = 1, 2 and 5 wt.%) powder and the optimized laser powder bed fusion process. Although the Zn-1Mg scaffolds exhibited promising mechanical strength, biocompatibility, and osteogenic effect, their degradation rate needs to be further accelerated compared with the term of bone reconstruction.
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