The Excellent Mechanical Performance of Polymer-Coated Ceramsite Particles for Efficient Fracturing: An Explanation from a Surface, Tribological Perspective

Hydraulic fracturing using micro-particles is an effective technology in the petroleum industry since the particles facilitate crack propagation of the shale layer, creating pathways for oil and gas. A new kind of polymer-coated ceramsite particles (PCP) was generated. The friction and wear properties of the particles under different loads and speeds were also studied. The tribological relationship between the newly fabricated polymer-coated ceramsite particles and the fracturing fluid was studied through tribological experiments under the condition of fracturing fluid lubrication. The results show that, in contrast, the wear of the new-generation particles is relatively stable, indicating that it has good adjustable friction properties. In addition, under the lubrication condition of fracturing fluid, the new-generation particles have better hydrophobicity, high-pressure resistance, and low reflux rate, which have an important value as a practical engineering application for improving shale gas production efficiency and production.