The Micron-Droplet-Confined Continuous-Flow Synthesis of Freestanding High-Entropy-Alloy Nanoparticles by Flame Spray Pyrolysis

Alloying multiple immiscible elements into a nanoparticle with single-phase solid solution structure (high-entropy-alloy nanoparticles, HEA-NPs) merits great potential. To date, various kinds of synthesis techniques of HEA-NPs are developed; however, a continuous-flow synthesis of freestanding HEA-NPs remains a challenge. Here a micron-droplet-confined strategy by flame spray pyrolysis (FSP) to achieve the continuous-flow synthesis of freestanding HEA-NPs, is proposed. The continuous precursor solution undergoes gas shearing and micro-explosion to form nano droplets which act as the micron-droplet-confined reactors. The ultrafast evolution (<5 ms) from droplets to <10 nm nanoparticles of binary to septenary alloys is achieved through thermodynamic and kinetic control (high temperature and ultrafast colling). Among them, the AuPtPdRuIr HEA-NPs exhibit excellent electrocatalytic performance for alkaline hydrogen evolution reaction with 23 mV overpotential to achieve 10 mA cm-2, which is twofold better than that of the commercial Pt/C. It is anticipated that the continuous-flow synthesis by FSP can introduce a new way for the continuous synthesis of freestanding HEA-NP with a high productivity rate.

Ion-Sieve-Confined Synthesis of Size-Tunable Ru for Electrochemical Hydrogen Evolution

The controllable and low-cost synthesis of nanometal particles is highly desired in scientific and industrial research. Herein, size-tunable Ru nanoparticles were synthesized by using a novel ion-sieve-confined reduction method. The H2TiO3 ion-sieve was used to adsorb Ru3+ into the hydroxyl-enriched porous [TiO3]2- layers. The confined environment of the interlayer space facilitates Ru-Ru collision and bonding during annealing, achieving a precise reduction from Ru3+ to Ru0 without additional reductants. Owing to the confinement effect, Ru0 nanoparticles are uniformly embedded in the pores on the surface of the postannealed TiO2 matrix (Ru@TiO2). Ru@TiO2 exhibited a lower overpotential than Pt/C (57 vs 87 mV at 10 mA cm-2) for the HER in 0.1 M KOH solution. The confinement-induced reduction of metal ions was also preliminarily proved in ion-exchanged zeolites, which provides facile and abundant approaches for the size-controllable synthesis of nanometal catalysts with high catalytic activity.

Confined Synthesis of Amorphous Al2 O3 Framework Nanocomposites Based on the Oxygen-Potential Diagram as Sulfur Hosts for Catalytic Conversion

Sulfur cathodes in Li-S batteries suffer significant volumetric expansion and lack of catalytic activity for polysulfide conversion. In this study, a confined self-reduction synthetic route is developed for preparing nanocomposites using diverse metal ions (Mn2+ , Co2+ , Ni2+ , and Zn2+ )-introduced Al-MIL-96 as precursors. The Ni2+ -introduced Al-MIL-96-derived nanocomposite contains a "hardness unit", amorphous aluminum oxide framework, to restrain the volumetric expansion, and a "softness unit", Ni nanocrystals, to improve the catalytic activity. The oxygen-potential diagram theoretically explains why Ni2+ is preferentially reduced. Postmortem microstructure characterization confirms the suppressive volume expansion. The in situ ultraviolet-visible measurements are performed to probe the catalytic activity of polysulfide conversion. This study provides a new perspective for designing nanocomposites with "hardness units" and "softness units" as sulfur or other catalyst hosts.

Nanospace-Confinement Synthesis: Designing High-Energy Anode Materials toward Ultrastable Lithium-Ion Batteries

Exploiting high-capacity and durable electrode materials is pivotal to developing lithium-ion batteries (LIBs) and their applications. Multiscaled nanomaterials have been demonstrated to efficiently couple the advantages of each component on different scales in energy storage fields. However, the precise control of the microstructure remains a great challenge for maximizing their contributions. Nanospace-confined synthesis provides a proactive strategy to build novel multiscaled nanomaterials with controllable internal void space for circumventing the intrinsic volume effects in the charge/discharge process. Herein, the rational design and synthesis of multiscaled high-capacity anode materials are mainly summarized according to their electrochemical mechanisms by choosing 1D channel, 2D interlayer, and 3D space as representative confinement reaction environments. The structure-performance relationships are clarified with the assistance of quantitative calculations, molecular simulations, and so forth. Finally, future potentials and challenges of such a synthesis tactic in designing high-performance electrode materials for next-generation secondary batteries are outlooked.