Chemical and enzymatic deinking efficiency of agricultural and industrial waste fiber-based paper packaging

BACKGROUND

Deinking is an important part of paper recycling that involves the removal of ink particles from the paper fibres. This industrial process is important so that the fibres can be recirculated back into paper production, which enables better sustainability as fewer fresh fibres are needed. In this study, we examined five different alternative fibre materials from different agricultural residues and industrial processes for the pilot production of papers. Papers containing fibres from invasive plants (Japanese knotweed), dedicated crops (miscanthus, acacia), agricultural residues (tomato stems), and industrial waste (jute - fibres from coffee bags) were printed with water-based flexo inks and deinked with two separate processes (chemical and enzymes). Mechanical (break and tensile index, breaking length) and optical properties (ISO whiteness, brightness and CIE L*a*b* values) were measured and ink elimination IR700 and deinking efficiency was calculated for the two deinking processes.

RESULTS

Enzymatic treatment improved the mechanical properties of deinked pulp in comparison with the classic chemical treatment. Mechanical strength for almost all papers increased slightly (breaking length up to 20% in tomato and jute), and the optical result (brightness) increased similarly for both processes due to the bleaching action of the colour-shaded samples, whereas the deinking efficiency showed mixed results between chemical- and enzyme-type deinking (with chemical achieving better elimination measured at 700 nm) in the typical range of ink elimination values (15-35%) for flexographic inks. This indicates further optimization of the deinking with enzymes is needed due to different alternative fibre compositions and variations of residues in the delignification processes.

CONCLUSION

Using a combination of adjusted enzymatic treatment as a precursor for deinking of paper-based packaging materials sourced from alternative fibres showed promising results regarding mechanical properties, whereas the optical properties need to be improved with cellulase optimization or by using mixes of different enzymes. These kinds of paper materials printed with flexo inks were found to be successfully deinkable with the chemical ISO-based deinking protocol. © 2022 Society of Chemical Industry.

Expression, Characterization and Its Deinking Potential of a Thermostable Xylanase From Planomicrobium glaciei CHR43

Genome mining is more and more widely used in identifying new enzymes from database. In the present study, we reported a putative xylanase, Pg-Xyn (WP_053166147.1), which originated from a psychrotolerant strain Planomicrobium glaciei CHR 43, and was identified from Genbank by genome mining. Sequence analysis and homology modeling showed that Pg-Xyn belongs to glycosyl hydrolase family 10. On the basis of heterologous expression in E. coli and biochemical characterization, we found Pg-Xyn was most active at pH 9.0 and 80°C and exhibited good stability from pH 5.0 to 12.0 and below 90°C. Pg-Xyn was slightly activated in the presence of Ca²⁺ and Mg²⁺, while it was strongly inhibited by Mn²⁺. The analysis of hydrolysis products showed that Pg-Xyn was an endo-β-1,4-xylanase. In addition, Pg-Xyn performed good deinking ability in a paper deinking test. In consideration of its unique properties, Pg-Xyn might be a promising candidate for application in the paper and pulp industries.

Role of various enzymes for deinking paper: a review

Paper manufacturing industries depend mainly on forests for wood, which is the basic raw material. Forest plays an important role in balancing the ecosystem to protect forest deinking and bleaching (recycling) of waste paper had gained a lot of importance. Conventional chemical deinking processes require large amount of chemicals which are toxic and hazardous to the environment, hence other effective deinking methods are needed. Enzymatic deinking (cellulolytic, hemicellulolytic and ligninolytic) has attracted enormous attention because of high efficacy and minimum environmental impact. For bleaching, enzymatic action (individual as well as in combination), along with physical treatment, makes the pulp more accessible to the chemicals and also to the amount of chemicals required to obtain similar levels of brightness. Strength properties and brightness of the pulp are improved by these treatment methods. With minimum impact on the environment, this review gives comprehensive information about the various methods used for the recycling of waste paper.