Effect of Laser Micro-Texturing on Laser Joining of Carbon Fiber Reinforced Thermosetting Composites to TC4 Alloy

Carbon fiber reinforced thermosetting composites (CFRTS) and TC4 alloy are important structural materials for lightweight manufacturing. The hybrid structure of these two materials has been widely used in the aerospace field. However, the CFRTS-TC4 alloy joint formed by the traditional connection method has many challenges, such as poor environmental adaptability and stress concentration. Laser micro-texturing of metal surface-assisted laser connection of CFRTS and TC4 alloy has great potential in improving joint strength. In order to study the effect of laser micro-texturing on the laser bonding of CFRTS and TC4 alloy, the simulation and experimental research of laser welding of TC4 alloy and CFRTS based on laser micro-textures with different scanning spacings were carried out, and the interface hybrid pretreatment method of laser cleaning and laser plastic-covered treatment was introduced to assist the high-quality laser bonding of heterogeneous joints. The results showed that the established finite element model of CFRTS-TC4 alloy laser welding can predict the temperature field distribution of the joint during the welding process and reflect the forming mechanism of the joint. The laser micro-textures with different scanning spacings will lead to a difference in the temperature field distribution on the polyamide (PA6) interface, which leads to a change in heat input on the CFRTS surface. When the laser scanning spacing is 0.3 mm, the joint strength can reach 14.3 MPa. The failure mechanism of the joint mainly includes the cohesive failure of the internal tear of the carbon fiber and the interfacial failure of the interface between the PA6 resin and the TC4 alloy.

Mechanical Tension-Stress in Alveolar Cleft Repaired With Autogenous Bone in Canine Models

OBJECTIVE

Cleft lip and/or palate is a common birth defect worldwide, always accompanied by alveolar cleft. However, the success rate of secondary alveolar bone grafting is unsatisfactory. Rapid maxillary expansion (RME) often used after bone transplantation provides functional stimulation for bone graft area. This study aimed to investigate the effect of RME force on the bone graft area and midpalatal suture, and screen out the most suitable loaded force and loaded teeth, so as to provide a reference for clinical treatment.

METHODS

Fourteen 24-week-old male beagles were assigned randomly to 3 groups: blank control, autogenous, and autogenous with RME. Three-dimensional finite element analysis was conducted to evaluate the distribution and value of the stress in the model. The maxillae were collected and subjected to radiography and helical computed tomography to evaluate new bone formation in the graft area. Van Gieson's Picrofuchsin staining was performed for histomorphological observation.

RESULTS

After 8 weeks of RME treatment, new bone formation of the dogs was markedly accelerated, and bone resorption was significantly reduced compared with the untreated dogs or those only treated with autogenous iliac bone. The treatment with RME evidently made the bone trabecula more abundant and the area of bone formation larger. Three-dimensional finite element analysis showed that the clinical effect can be achieved by using canine teeth as the loaded teeth and applying force of 10 MPa.

CONCLUSION

Rapid maxillary expansion after bone grafting had a positive effect on osteogenesis in a canine model of alveolar cleft.

Simulation and Experimental Study on Residual Stress Distribution in Titanium Alloy Treated by Laser Shock Peening with Flat-Top and Gaussian Laser Beams

The residual stress introduced by laser shock peening (LSP) is one of the most important factors in improving metallic fatigue life. The shock wave pressure has considerable influence on residual stress distribution, which is affected by the distribution of laser energy. In this work, a titanium alloy is treated by LSP with flat-top and Gaussian laser beams, and the effects of spatial energy distribution on residual stress are investigated. Firstly, a 3D finite element model (FEM) is developed to predict residual stress with different spatial energy distribution, and the predicted residual stress is validated by experimental data. Secondly, three kinds of pulse energies, 3 J, 4 J and 5 J, are chosen to study the difference of residual stress introduced by flat-top and Gaussian laser beams. Lastly, the effect mechanism of spatial energy distribution on residual stress is revealed.