Size-Dependent Corrosion of Al-Fe Intermetallic Particles at Al-Mg Alloy Surfaces Investigated by In-Liquid Nanoscale Potential Measurement Technique

Corrosion of Al alloy often starts from the nanoscale corrosion around the surface-exposed Al-Fe intermetallic particles (IMPs) and leads to a serious damage limiting its application range in the automobile industry. To solve this issue, understanding of the nanoscale corrosion mechanism around the IMP is essential, yet it is impeded by the difficulties in directly visualizing nanoscale distribution of reaction activity. Here, this difficulty is overcomed by open-loop electric potential microscopy (OL-EPM) and investigate nanoscale corrosion behavior around the IMPs in H₂ SO₄ solution. The OL-EPM results reveal that the corrosion around a small IMP settles down in a short time (<30 min) after transient dissolution of the IMP surface while that around a large IMP lasts for a long time especially at its edges and results in a severe damage of the IMP and matrix. This result suggests that an Al alloy with many small IMPs gives a better corrosion resistance than that with few large IMPs if the total Fe content is the same. This difference is confirmed by corrosion weight loss test using Al alloys with different IMP sizes. This finding should give an important guideline to improve the corrosion resistance of Al alloy.

The Influence of Shot Peening and Artificially Ageing Aluminium Alloy 7075 on Corrosion Behaviour

This paper investigates the corrosion of shot peened AA7075 aluminium alloys aged at different temperatures. The surface integrity of the hardened layer was evaluated with SEM, EDS, differential scanning calorimetry, hardness, and roughness measurements, and in the end also with corrosion resistance tests. The research results indicated that there were significant differences in precipitates distribution between aluminium alloys artificially aged at different temperatures. As the ageing temperature increases, the microhardness decreases, which influences the final roughness condition of the surface layer after shot peening. The results of potentiodynamic polarisation tests indicate that shot peening enables shifting the pitting potential to positive values, which ensures slightly higher corrosion resistance. SEM images confirmed the dissolution of the aluminium matrix near the separated iron-rich phases of the Al_x form (Fe, Mn) by the action of galvanic cells.

Electrografting of 4-Nitrobenzenediazonium Salts on Al-7075 Alloy Surfaces-The Role of Intermetallic Particles

In this work, the electrografting of Al-7075 aluminium alloy substrates with 4-nitrobenzenediazonium salt (4-NBD) films was studied on a complex aluminium alloy surface. Prior to the electrografting reaction, the substrates were submitted to different surface treatments to modify the native aluminium oxide layer and unveil intermetallic particles (IMPs). The formation of the 4-NBD films could be correlated with the passive film state and the distribution of IMPs. The corresponding electrografting reaction was performed by cyclic voltammetry which allowed the simultaneous analysis of the redox reaction by a number of complementary surface-analytical techniques. Spatially resolved thin film analysis was performed by means of SEM-EDX, AFM, PM-IRRAS, Raman spectroscopy, XPS, and SKPFM. The collected data show that the 4-NBD film is preferentially formed either on the Al oxide layer or the IMP surface depending on the applied potential range. Potentials between -0.1 and -1.0 VAg/AgCl mostly generated nitrophenylene films on the oxide covered aluminium, while grafting between -0.1 and -0.4 VAg/AgCl favours the growth of these films on IMPs.