Shape Sensing in Plate Structures through Inverse Finite Element Method Enhanced by Multi-Objective Genetic Optimization of Sensor Placement and Strain Pre-Extrapolation

The real-time reconstruction of the displacement field of a structure from a network of in situ strain sensors is commonly referred to as "shape sensing". The inverse finite element method (iFEM) stands out as a highly effective and promising approach to perform this task. In the current investigation, this technique is employed to monitor different plate structures experiencing flexural and torsional deformation fields. In order to reduce the number of installed sensors and obtain more accurate results, the iFEM is applied in synergy with smoothing element analysis (SEA), which allows the pre-extrapolation of the strain field over the entire structure from a limited number of measurement points. For the SEA extrapolation to be effective for a multitude of load cases, it is necessary to position the strain sensors appropriately. In this study, an innovative sensor placement strategy that relies on a multi-objective genetic algorithm (NSGA-II) is proposed. This approach aims to minimize the root mean square error of the pre-extrapolated strain field across a set of mode shapes for the examined plate structures. The optimized strain reconstruction is subsequently utilized as input for the iFEM technique. Comparisons are drawn between the displacement field reconstructions obtained using the proposed methodology and the conventional iFEM. In order to validate such methodology, two different numerical case studies, one involving a rectangular cantilevered plate and the other encompassing a square plate clamped at the edges, are investigated. For the considered case studies, the results obtained by the proposed approach reveal a significant improvement in the monitoring capabilities over the basic iFEM algorithm with the same number of sensors.

A Large-Scale Sensor Layout Optimization Algorithm for Improving the Accuracy of Inverse Finite Element Method

The inverse finite element method (iFEM) based on fiber grating sensors has been demonstrated as a shape sensing method for health monitoring of large and complex engineering structures. However, the existing optimization algorithms cause the local optima and low computational efficiency for high-dimensional strain sensor layout optimization problems of complex antenna truss models. This paper proposes the improved adaptive large-scale cooperative coevolution (IALSCC) algorithm to obtain the strain sensors deployment on iFEM, and the method includes the initialization strategy, adaptive region partitioning strategy, and gbest selection and particle updating strategies, enhancing the reconstruction accuracy of iFEM for antenna truss structure and algorithm efficiency. The strain sensors optimization deployment on the antenna truss model for different postures is achieved, and the numerical results show that the optimization algorithm IALSCC proposed in this paper can well handle the high-dimensional sensor layout optimization problem.

Delamination Detection and Localization in Vibrating Composite Plates and Shells Using the Inverse Finite Element Method

Delamination damage is one of the most critical damage modes of composite materials. It takes place through the thickness of the laminated composites and does not show subtle surface effects. In the present study, a delamination detection approach based on equivalent von Mises strains is demonstrated for vibrating laminated (i.e., unidirectional fabric) composite plates. In this context, the governing relations of the inverse finite element method were recast according to the refined zigzag theory. Using the in situ strain measurements obtained from the surface and through the thickness of the composite shell, the inverse analysis was performed, and the strain field of the composite shell was reconstructed. The implementation of the proposed methodology is demonstrated for two numerical case studies associated with the harmonic and random vibrations of composite shells. The findings of this study show that the present damage detection method is capable of real-time monitoring of damage and providing information about the exact location, shape, and extent of the delamination damage in the vibrating composite plate. Finally, the robustness of the proposed method in response to resonance and extreme load variations is shown.

Coarse and Fine Two-Stage Calibration Method for Enhancing the Accuracy of Inverse Finite Element Method

The inverse finite element method (iFEM) is a novel method for reconstructing the full-field displacement of structures by discrete measurement strain. In practical engineering applications, the accuracy of iFEM is reduced due to the positional offset of strain sensors during installation and errors in structural installation. Therefore, a coarse and fine two-stage calibration (CFTSC) method is proposed to enhance the accuracy of the reconstruction of structures. Firstly, the coarse calibration is based on a single-objective particle swarm optimization algorithm (SOPSO) to optimize the displacement-strain transformation matrix related to the sensor position. Secondly, as selecting different training data can affect the training effect of self-constructed fuzzy networks (SCFN), this paper proposes to screen the appropriate training data based on residual analysis. Finally, the experiments of the wing-integrated antenna structure verify the efficiency of the method on the reconstruction accuracy of the structural body displacement field.

Sensor Placement Optimization for Shape Sensing of Plates and Shells Using Genetic Algorithm and Inverse Finite Element Method

This paper reports the first investigation of the inverse finite element method (iFEM) coupled with the genetic algorithm (GA) to optimize sensor placement models of plate/shell structures for their real-time and full-field deformation reconstruction. The primary goal was to reduce the number of sensors in the iFEM models while maintaining the high accuracy of the displacement results. Here, GA was combined with the four-node quadrilateral inverse-shell elements (iQS4) as the genes inherited through generations to define the optimum positions of a specified number of sensors. Initially, displacement monitoring of various plates with different boundary conditions under concentrated and distributed static/dynamic loads was conducted to investigate the performance of the coupled iFEM-GA method. One of these case studies was repeated for different initial populations and densities of sensors to evaluate their influence on the accuracy of the results. The results of the iFEM-GA algorithm indicate that an adequate number of individuals is essential to be assigned as the initial population during the optimization process to ensure diversity for the reproduction of the optimized sensor placement models and prevent the local optimum. In addition, practical optimization constraints were applied for each plate case study to demonstrate the realistic applicability of the implemented method by placing the available sensors at feasible sites. The iFEM-GA method's capability in structural dynamics was also investigated by shape sensing the plate subjected to different dynamic loadings. Furthermore, a clamped stiffened plate and a curved shell were also considered to assess the applicability of the proposed method for the shape sensing of complex structures. Remarkably, the outcomes of the iFEM-GA approach with the reduced number of sensors agreed well with those of the full-sensor counterpart for all of the plate/shell case studies. Hence, this study reveals the superior performance of the iFEM-GA method as a viable sensor placement strategy for the accurate shape sensing of engineering structures with only a few sensors.

Structural Damage Identification Based on Integrated Utilization of Inverse Finite Element Method and Pseudo-Excitation Approach

The attempt to integrate the applications of conventional structural deformation reconstruction strategies and vibration-based damage identification methods is made in this study, where, more specifically, the inverse finite element method (iFEM) and pseudo-excitation approach (PE) are combined for the first time, to give rise to a novel structural health monitoring (SHM) framework showing various advantages, particularly in aspects of enhanced adaptability and robustness. As the key component of the method, the inverse finite element method (iFEM) enables precise reconstruction of vibration displacements based on measured dynamic strains, which, as compared to displacement measurement, is much more adaptable to existing on-board SHM systems in engineering practice. The PE, on the other hand, is applied subsequently, relying on the reconstructed displacements for the identification of structural damage. Delamination zones in a carbon fibre reinforced plastic (CFRP) laminate are identified using the developed method. As demonstrated by the damage detection results, the iFEM-PE method possesses apparently improved accuracy and significantly enhanced noise immunity compared to the original PE approach depending on displacement measurement. Extensive parametric study is conducted to discuss the influence of a variety of factors on the effectiveness and accuracy of damage identification, including the influence of damage size and position, measurement density, sensor layout, vibration frequency and noise level. It is found that different factors are highly correlated and thus should be considered comprehensively to achieve optimal detection results. The application of the iFEM-PE method is extended to better adapt to the structural operational state, where multiple groups of vibration responses within a wide frequency band are used. Hybrid data fusion is applied to process the damage index (DI) constructed based on the multiple responses, leading to detection results capable of indicating delamination positions precisely.

A Comparative and Review Study on Shape and Stress Sensing of Flat/Curved Shell Geometries Using C0-Continuous Family of iFEM Elements

In this study, we methodologically compare and review the accuracy and performance of C⁰-continuous flat and curved inverse-shell elements (i.e., iMIN3, iQS4, and iCS8) for inverse finite element method (iFEM) in terms of shape, strain, and stress monitoring, and damage detection on various plane and curved geometries subjected to different loading and constraint conditions. For this purpose, four different benchmark problems are proposed, namely, a tapered plate, a quarter of a cylindrical shell, a stiffened curved plate, and a curved plate with a degraded material region in stiffness, representing a damage. The complexity of these test cases is increased systematically to reveal the advantages and shortcomings of the elements under different sensor density deployments. The reference displacement solutions and strain-sensor data used in the benchmark problems are established numerically, utilizing direct finite element analysis. After performing shape-, strain-, and stress-sensing analyses, the reference solutions are compared to the reconstructed solutions of iMIN3, iQS4, and iCS8 models. For plane geometries with sparse sensor configurations, these three elements provide rather close reconstructed-displacement fields with slightly more accurate stress sensing using iCS8 than when using iMIN3/iQS4. It is demonstrated on the curved geometry that the cross-diagonal meshing of a quadrilateral element pattern (e.g., leading to four iMIN3 elements) improves the accuracy of the displacement reconstruction as compared to a single-diagonal meshing strategy (e.g., two iMIN3 elements in a quad-shape element) utilizing iMIN3 element. Nevertheless, regardless of any geometry, sensor density, and meshing strategy, iQS4 has better shape and stress-sensing than iMIN3. As the complexity of the problem is elevated, the predictive capabilities of iCS8 element become obviously superior to that of flat inverse-shell elements (e.g., iMIN3 and iQS4) in terms of both shape sensing and damage detection. Comprehensively speaking, we envisage that the set of scrupulously selected test cases proposed herein can be reliable benchmarks for testing/validating/comparing for the features of newly developed inverse elements.

Dynamic Deformation Reconstruction of Variable Section WING with Fiber Bragg Grating Sensors

In order to monitor the variable-section wing deformation in real-time, this paper proposes a dynamic reconstruction algorithm based on the inverse finite element method and fuzzy network to sense the deformation of the variable-section beam structure. Firstly, based on Timoshenko beam theory and inverse finite element framework, a deformation reconstruction model of variable-section beam element was established. Then, considering the installation error of the fiber Bragg grating (FBG) sensor and the dynamic un-modeled error caused by the difference between the static model and dynamic model, the real-time measured strain was corrected using a solidified fuzzy network. The parameters of the fuzzy network were learned using support vector machines to enhance the generalization ability of the fuzzy network. The loading deformation experiment shows that the deformation of the variable section wing can be reconstructed with the proposed algorithm in high precision.

Multi-Objective Particle Swarm Optimization of Sensor Distribution Scheme with Consideration of the Accuracy and the Robustness for Deformation Reconstruction

For the inverse finite element method (iFEM), an inappropriate scheme of strain senor distribution would cause severe degradation of the deformation reconstruction accuracy. The robustness of the strain–displacement transfer relationship and the accuracy of reconstruction displacement are the two key factors of reconstruction accuracy. Previous research studies have been focused on single-objective optimization for the robustness of the strain–displacement transfer relationship. However, researchers found that it was difficult to reach a mutual balance between robustness and accuracy using single-objective optimization. In order to solve this problem, a bi-objective optimal model for the scheme of sensor distribution was proposed for this paper, where multi-objective particle swarm optimization (MOPSO) was employed to optimize the robustness and the accuracy. Initially, a hollow circular beam subjected to various loads was used as a case to perform the static analysis. Next, the optimization model was established and two different schemes of strain sensor were obtained correspondingly. Finally, the proposed schemes were successfully implemented in both the simulation calculation and the experiment test. It was found that the results from the proposed optimization model in this paper proved to be a promising tool for the selection of the scheme of strain sensor distribution.

Real-Time Monitoring of the Position and Orientation of a Radio Telescope Sub-Reflector with Fiber Bragg Grating Sensors

Environmental loads linked with pointing errors, such as gravity, thermal gradients, and wind disturbances, are a serious concern for large-aperture high-frequency radio telescopes. For the purpose of maintaining the pointing performance of a telescope, a contact measurement scheme is proposed on basis of fiber Bragg grating (FBG) strain sensors that can monitor the sub-reflector shift in real time as the input data of the adjustment system. In this scheme, the relationship between the in situ strain measurement and the deformation of the supporting structure, which is the main cause of sub-reflector shift, is deduced using the inverse Finite Element Method (iFEM). Finally, experimental studies are carried out on a simple physical structure model to validate the effectiveness and accuracy of the contact measurement scheme.

Loss of anisotropic properties in abdominal aorta aneurysm obtained from the xenograft rat model

BACKGROUND

Cellular treatments using mesenchymal stem cells (MSCs) cultured in 3D conditions constitute a solution to the classical surgery in treating abdominal aortic aneurysm (AAA). The recurrent question is: how this type of biotherapy changes the mechanical behavior of artery?

METHODS

Experiments measurements based on xenograft rat model showed that the proposed cellular treatment leads to a decreasing radius and length of the AAA during its growth. An inverse finite element method was used to investigate the mechanical hyperelastic behavior of the AAA in the untreated case compared to the treated one.

RESULTS

Although AAA leads a loss anisotropy while the cellular treatment does not restore it, it was shown that the stiffness of the arterial wall was improved. The numerical analysis of the stress distributions permitted to localize the stress concentration through the arterial wall and the probable zone of the rupture of the aneurysm developed from the xenograft rat model.

CONCLUSIONS

The treatment of AAA with MSCs cultured in a 3D conditions constitutes a new challenge. Based on xenograft rat model, this study shows the potential of this cellular treatment to reduce the variation of the growth, the stiffness and the stress distributions.

Inverse Finite Element Method for Reconstruction of Deformation in the Gantry Structure of Heavy-Duty Machine Tool Using FBG Sensors

The deformation of the gantry structure in heavy-duty machine tools is an important factor that affects machining accuracy. In order to realize real-time monitoring of the deformation of the gantry structure, which is statically indeterminate and complex in shape, the reconstruction algorithm based on inverse Finite Element Method (iFEM) is proposed and fiber Bragg grating (FBG) sensors are used to measure strain data. The elements of the gantry structure are divided and the displacement functions of each element are determined. The shape function is obtained by substituting degree of freedoms (DOF) of element nodes into displacement functions. Through a differential method, the relation between strain and DOF of element nodes is established by the strain matrices. Subsequently, the DOF of element nodes are obtained by minimizing an error functional defined as the least-squares error between the analytic strain data and the corresponding experimental strains. Considering coordinate transformation and problem-specific displacement boundary conditions, the total deformation of the gantry structure is obtained. Following this, the experiment was carried out. The deformation simulated by ANSYS was used to replace the experimentally measured deformation and then compared with the deformation reconstructed by iFEM under the same loading condition. The accuracy of iFEM for reconstructing deformation of the gantry structure in heavy-duty machine tools is verified. It provides a new view for improving the machining precision of heavy-duty machine tools.

Scleral anisotropy and its effects on the mechanical response of the optic nerve head

This paper presents a computational modeling study of the effects of the collagen fiber structure on the mechanical response of the sclera and the adjacent optic nerve head (ONH). A specimen-specific inverse finite element method was developed to determine the material properties of two human sclera subjected to full-field inflation experiments. A distributed fiber model was applied to describe the anisotropic elastic behavior of the sclera. The model directly incorporated wide-angle X-ray scattering measurements of the anisotropic collagen structure. The converged solution of the inverse method was used in micromechanical studies of the mechanical anisotropy of the sclera at different scales. The effects of the scleral collagen fiber structure on the ONH deformation were evaluated by progressively filtering out local anisotropic features. It was found that the majority of the midposterior sclera could be described as isotropic without significantly affecting the mechanical response of the tissues of the ONH. In contrast, removing local anisotropic features in the peripapillary sclera produced significant changes in scleral canal expansion and lamina cribrosa deformation. Local variations in the collagen structure of the peripapillary sclera significantly influenced the mechanical response of the ONH.