AKD Emulsions Stabilized by Guar Gel: A Highly Efficient Agent to Improve the Hydrophobicity of Cellulose Paper

The aim of the present study was to investigate highly efficient alkyl ketene dimer (AKD) emulsions to improve the hydrophobicity of cellulose paper. AKD emulsions stabilized by guar gel were obtained; the guar gel was prepared by hydrogen bond cross-linking sodium tetraborate and guar gum. The cross-linking was confirmed by combining FTIR and SEM. The effect of guar gel on the performance of the AKD emulsions was also studied by testing AKD emulsions stabilized by different guar gel concentrations. The results showed that with increasing guar gel concentration, the stability of the AKD emulsions improved, the droplet diameter decreased, and the hydrophobicity and water resistance of the sized packaging paper were gradually enhanced. Through SEM, the guar gel film covering the AKD emulsion droplet surface and the three-dimensional structure in the aqueous dispersion phase were assessed. This study constructed a scientific and efficient preparation method for AKD emulsions and provided a new method for the application of carbohydrate polymer gels which may avoid the adverse effect of surfactant on paper sizing and environmental problems caused by surfactant bioaccumulation.

Improving the Barrier Properties of Paper to Moisture, Air, and Grease with Nanocellulose-Based Coating Suspensions

Food packaging manufacturers often resort to lamination, typically with materials which are neither non-biodegradable nor biobased polymers, to confer barrier properties to paper and cardboard. The present work considers a greener solution: enhancing paper’s resistance to moisture, grease, and air by aqueous coating suspensions. For hydrophobization, a combined approach between nanocellulose and common esterifying agents was considered, but the water vapor transmission rate (WVTR) remained excessively high for the goal of wrapping moisture-sensitive products (>600 g m−2 d−1). Nonetheless, oil-repellant surfaces were effectively obtained with nanocellulose, illite, sodium alginate, and/or poly(vinyl alcohol) (PVA), reaching Kit ratings up to 11. Regarding air resistance, mineral-rich coatings attained values above 1000 Gurley s. In light of these results, nanocellulose, minerals, PVA, pullulan, alginate, and a non-ionic surfactant were combined for multi-purpose coating formulations. It is hypothesized that these materials decrease porosity while complementing each other’s flaws, e.g., PVA succeeds at decreasing porosity but has low dimensional stability. As an example, a suspension mostly constituted by nanocellulose, sizing agents, minerals and PVA yielded a WVTR of roughly 100 g m−2 d−1, a Kit rating of 12, and an air resistance above 300 s/100 mL. This indicates that multi-purpose coatings can be satisfactorily incorporated into paper structures for food packaging applications, although not as the food contact layer.

Improving the Barrier Properties of Packaging Paper by Polyvinyl Alcohol Based Polymer Coating-Effect of the Base Paper and Nanoclay

The poor barrier properties and hygroscopic nature of cellulosic paper impede the wide application of cellulosic paper as a packaging material. Herein, a polyvinyl alcohol (PVA)-based polymer coating was used to improve the barrier performance of paper through its good ability to form a film. Alkyl ketene dimer (AKD) was used to enhance the water resistance. The effect of the absorptive characteristics of the base paper on the barrier properties was explored, and it was shown that surface-sized base paper provides a better barrier performance than unsized base paper. Nanoclay (Cloisite Na⁺) was used in the coating formulation to further enhance the barrier performance. The results show that the coating of PVA/AKD/nanoclay dispersion noticeably improved the barrier performance of the paper. The water vapor transmission rate of the base paper was 533 g/m²·day, and it decreased sharply to 1.3 g/m²·day after the application of a double coating because of the complete coverage of the base paper by the PVA-based polymer coating. The coated paper had excellent water resistance owing to its high water contact angle of around 100°. The grease resistance and mechanical properties of the base paper also improved after coating. This work may provide inspiration for improving the barrier properties of packaging paper through the selection of a suitable base paper and coating formulation.

[Determination of formaldehyde and acetaldehyde in packaging paper by dansylhydrazine derivatization-high performance liquid chromatography-fluorescence detection]

A high performance liquid chromatography with fluorescence detection (HPLC-FLD) method was developed for the simultaneous determination of formaldehyde and acetaldehyde in packaging paper by dansylhydrazine (DNSH) derivatization. The samples were extracted by derivatization reagent for 30 min, and derived for 24 h. After purifying treatment with a PSA/C18 cartridge, a Diamonsil^® C18 column (150 mm×4.6 mm, 5 μ m) was used as stationary phase for separation, the mixtures of acetic acid aqueous solution (pH 2.55)-acetonitrile were used as mobile phases by gradient elution, and the excitation and emission wavelengths were 330 nm and 484 nm, respectively. The results showed that the recoveries of formaldehyde and acetaldehyde spiked in the samples were 81.64%-106.78%, and the relative standard deviations (RSDs) were 2.02%-5.53% (n=5). The limits of detection of formaldehyde and acetaldehyde were 19.2 μ g/kg and 20.7 μ g/kg, respectively. The limits of quantification of formaldehyde and acetaldehyde were 63.9 μ g/kg and 69.1 μ g/kg, respectively. The method is simple, sensitive and reproducible. It provides a basic approach for the determination of trace formaldehyde and acetaldehyde.