Preparation and Thermal Properties of Propyl Palmitate-Based Phase Change Composites with Enhanced Thermal Conductivity for Thermal Energy Storage

Phase change materials (PCMs), which can absorb and release large amounts of latent heat during phase change, have been extensively studied for heat storage and thermal management. However, technical bottlenecks regarding low thermal conductivity and leakage have hindered practical applications of PCMs. In this paper, a simple, economical, and scalable absorption polymerization technique is proposed to prepare the polymethyl methacrylate/propyl palmitate/expanded graphite (MPCM/EG) phase change composites by constructing the microencapsulated phase change materials (polymethyl methacrylate/propyl palmitate, MPCM) with core-shell structures in the three-dimensional (3D) EG networks, taking propyl palmitate as the PCM core, polymethyl methacrylate (PMMA) as the shell, and long-chain "worm-like" EG as the thermally conductive networks. This technique proved to be a more appropriate combinatorial pathway than direct absorption of MPCM via EG. The MPCM/EG composites with high thermal conductivity, high enthalpy, excellent thermal stability, low leakage, and good thermal cycle reliability were prepared. The results showed that the MPCM-80/EG-10 composite demonstrated a high thermal conductivity of 3.38 W/(m·K), a phase change enthalpy up to 152.0 J/g, an encapsulation ratio of 90.3%, outstanding thermal stability performance, and long-term thermal cycle reliability when the EG loading is 10% and propyl palmitate is 80%. This research offers an easy and efficient approach for designing and fabricating phase change composites with promising applications in diverse energy-saving fields, such as renewable energy collection, building energy conservation, and microelectronic devices thermal protection.

Adaptive and Adjustable MXene/Reduced Graphene Oxide Hybrid Aerogel Composites Integrated with Phase-Change Material and Thermochromic Coating for Synchronous Visible/Infrared Camouflages

Although single-function camouflage under infrared/visible bands has made great advances, it is still difficult for camouflage materials to cope with the synergy detection spanning both visible and infrared spectra and adapt to complex and variable scenarios. Herein, a trilayer composite integrating thermal insulation, heat absorption, solar/electro-thermal conversions, and thermochromism is fabricated for visible and infrared dual camouflages by combining anisotropic MXene/reduced graphene oxide hybrid aerogel with the n-octadecane phase change material in its bottom and a thermochromic coating on its upper surface. Benefiting from the synergetic heat-transfer suppression derived from the thermal insulation of the porous aerogel layer and the heat absorption of the n-octadecane phase-change layer, the composite can serve as a cloak to hide the target signatures from the infrared images of its ambient surroundings during the day in the jungle and at night in all scenes and can assist the target in escaping visual surveillance by virtue of its green appearance. For desert scenarios, the composite can spontaneously increase its surface temperature via its solar-thermal energy conversion, merging infrared images of the targets into the high-temperature surroundings; meanwhile, it can vary the surface color from the original green to yellow, enabling the target to visually disappear from ambient sands and hills. This work provides a promising strategy for designing adaptive and adjustable integrated camouflage materials to counter multiband surveillance in complicated environments.

Flexible and Mechanically Enhanced Polyurethane Composite for γ-ray Shielding and Thermal Regulation

Microencapsulation of paraffin with lead tungstate shell (Pn@PWO) shows the drawbacks of low wettability and poor leakage-proof property and thermal reliability, restricting the application of phase change microcapsules. Herein, a novel paraffin@lead tungstate@silicon dioxide double-shelled microcapsule (Pn@PWO@SiO₂) has been successfully constructed by the emulsion-templated interfacial polycondensation and applied in the waterborne polyurethane (WPU). The results indicated that a SiO₂ layer with controlled thickness was formed on the PbWO₄ shell. The Pn@PWO@SiO₂ microcapsules have exhibited superior leakage-proof properties and thermal reliability through double-shelled protection, and the leakage rate decreased by at least 54.11% compared to that of Pn@PWO microcapsules. The SiO₂ layer with abundant polar groups ameliorated the wettability of microcapsules and the interfacial compatibility between microcapsules and the WPU matrix. The tensile strength of WPU/Pn@PWO@SiO₂-2 composites reached 10.98 MPa, which was over 7 times greater than that of WPU/Pn@PWO composites. In addition, WPU/Pn@PWO@SiO₂-2 composites with a latent heat capacity of over 41 J/g exhibited efficient phase change stability and γ-ray shielding properties. Also, the mass attenuation coefficients reached 1.38 cm²/g at 105.3 keV and 1.12 cm²/g at 86.5 keV, respectively. These properties will greatly promote the application of WPU/Pn@PWO@SiO₂ composites into γ-ray-shielding devices with thermal regulation.

Dual-Encapsulated Highly Conductive and Liquid-Free Phase Change Composites Enabled by Polyurethane/Graphite Nanoplatelets Hybrid Networks for Efficient Energy Storage and Thermal Management

Phase change materials (PCMs) are regarded as promising candidates for realizing zero-energy thermal management of electronic devices owing to their high thermal storage capacity and stable working temperature. However, PCM-based thermal management always suffers from the long-standing challenges of low thermal conductivity and liquid leakage of PCMs. Herein, a dual-encapsulation strategy to fabricate highly conductive and liquid-free phase change composites (PCCs) for thermal management by constructing a polyurethane/graphite nanoplatelets hybrid networks is reported. The PCM of polyethylene glycol (PEG) is first infiltrated into the cross-linked network of polyurethane (PU) to synthesize hybridized semi-interpenetrated composites (PEG@PU), and then incorporated with reticulated graphite nanoplatelets (RGNPs) via pressure-induced assembly to fabricate highly conductive PCCs (PEG@PU-RGNPs). The hybrid networks enable the PCCs to show excellent mechanical strength, liquid-free phase change, and stable thermal property. Notably, the dual-encapsulated PCCs exhibit high thermal and electrical conductivities up to 27.0 W m^-1 K^-1 and 51.0 S cm^-1 , superior to the state-of-the-art PEG-based PCCs. Furthermore, the PCC-based energy device is demonstrated for efficient battery thermal management toward versatile demands of active preheating at a cold environment and passive cooling at a hot ambient. Overall, this work provides a promising route for fabricating highly conductive and liquid-free PCCs toward thermal management.

High Thermal Effusivity Nanocarbon Materials for Resonant Thermal Energy Harvesting

Carbon nanomaterials have extraordinary thermal properties, such as high conductivity and stability. Nanocarbon combined with phase change materials (PCMs) can yield exceptionally high thermal effusivity composites optimal for thermal energy harvesting. The progress in synthesis and processing of high effusivity materials, and their application in resonant energy harvesting from temperature variations is reviewed.

High Thermal Conductivity and Mechanical Strength Phase Change Composite with Double Supporting Skeletons for Industrial Waste Heat Recovery

The "solid-liquid" leakage and low thermal conductivity of organic phase change materials limit their wide range of applications. In this paper, a novel carbon fiber/boron nitride (CF/BN)-based nested structure was constructed, and then, a series of poly(ethylene glycol) (PEG)-based phase change composites (PCCs) with high thermal conductivity and mechanical strength were prepared via the simple vacuum adsorption technology by employing the CF/BN nested structure as the heat conduction path and supporting material and the in situ obtained cross-linking epoxy resin as another supporting material. The thermal conductivity of the obtained PCC is as high as 0.81 W/m K, which is 7.4 times higher than that sample without the CF/BN nested structure. The support of the double skeletons confers the obtained PCCs with excellent mechanical strength. Surprisingly, there is not any deformation for PCCs under the pressure of 128.5 times its own weight during the phase change process. In addition, the phase change enthalpy of the obtained PCC is as high as 107.9 J/g. All the results indicate that the obtained PEG-based PCCs possess huge application potential in the field of industrial waste heat recovery.

High-Performance Thermally Conductive Phase Change Composites by Large-Size Oriented Graphite Sheets for Scalable Thermal Energy Harvesting

Efficient thermal energy harvesting using phase-change materials (PCMs) has great potential for cost-effective thermal management and energy storage applications. However, the low thermal conductivity of PCMs (K_PCM ) is a long-standing bottleneck for high-power-density energy harvesting. Although PCM-based nanocomposites with an enhanced thermal conductivity can address this issue, achieving a higher K (>10 W m^-1 K^-1 ) at filler loadings below 50 wt% remains challenging. A strategy for synthesizing highly thermally conductive phase-change composites (PCCs) by compression-induced construction of large aligned graphite sheets inside PCCs is demonstrated. The millimeter-sized graphite sheet consists of lateral van-der-Waals-bonded and oriented graphite nanoplatelets at the micro/nanoscale, which together with a thin PCM layer between the sheets synergistically enhance K_PCM in the range of 4.4-35.0 W m^-1 K^-1 at graphite loadings below 40.0 wt%. The resulting PCCs also demonstrate homogeneity, no leakage, and superior phase change behavior, which can be easily engineered into devices for efficient thermal energy harvesting by coordinating the sheet orientation with the thermal transport direction. This method offers a promising route to high-power-density and low-cost applications of PCMs in large-scale thermal energy storage, thermal management of electronics, etc.

Ultralight and Flexible Carbon Foam-Based Phase Change Composites with High Latent-Heat Capacity and Photothermal Conversion Capability

It is important to explore and develop multifunctional phase change composites with high latent-heat capacity and photothermal conversion capability. A novel ultralight and flexible carbon foam (CF)-based phase change composite was fabricated by encapsulating n-eicosane into a CF skeleton that had been precoated with titanium(III) oxide (Ti₂O₃) nanoparticles (NPs). Morphological structures, as well as the properties of leakage-proof, thermal energy storage, temperature regulation, and photothermal conversion, of the fabricated phase change composites were investigated. The results indicated that the flexible CF skeleton derived from melamine foam (MF) through stabilization in air followed by carbonization in nitrogen was highly porous, which ensured excellent mechanical support and large mass ratio of n-eicosane for the composites. The loading percentage of n-eicosane as high as 84% which acted as thermal storage unit guaranteed high latent-heat capacity and good temperature regulation property of the composite; the melting/crystallization temperatures and enthalpies of the corresponding composite was 36.4/33.7 °C and 200.1/200.6 kJ·kg^-1, respectively. The CF skeleton modified with Ti₂O₃ NPs endowed the fabricated phase change composites with enhanced leakage-proof property, photothermal conversion capability, superior thermal reliability, and temperature regulation ability. Therefore, the resultant phase change composites are believed to have promising and potential applications in solar thermal-energy storage, waste-heat recovery, and infrared stealth of military targets, and so forth.