Polyurethane Foam Waste Upcycling into an Efficient and Low Pollutant Gasification Syngas

Waste treatment has attracted much attention and, in this regard, gasification processes offer an efficient thermochemical technique that can produce a syngas rich in hydrogen. This technique has been well developed for solid waste and biomass while investigations on gasification of polymeric foam are rare. Therefore, this study explores the treatment of polyurethane foam waste with different gasifying agents, based on thermodynamic modeling. The polymeric foam gasification was developed using the best model for estimating higher heating value (gross calorific value). As the results indicated, models based on both ultimate and proximate analyses had better performance in predicting higher heating value. As one of the main objectives and novelties, the steam and air gasification performance of flexible and rigid polyurethane foam wastes was investigated and compared from efficiency and CO₂ emission viewpoints. Polyurethane foam gasification by steam resulted in higher hydrogen efficiency, led to lower energy efficiency and produced lower CO₂ emissions compared to gasification by air. A hydrogen efficiency of 41.4% was obtained for gasification of waste flexible polyurethane foam by steam. An energy efficiency of 76.6% and CO₂ emission of 7.43 g per mole of feedstock were attained for waste flexible polyurethane foam gasified by air.

Low-emission and energetically efficient co-gasification of coal by incorporating plastic waste: A modeling study

The issues of global plastic waste generation and demand for hydrogen energy can be simultaneously resolved by gasification process. In this regard, feasibility and efficiency of steam and air co-gasification of coal by incorporating five different and prevalent types of plastic waste were investigated in this modeling study. All steam and air coal/plastic waste co-gasification types were multi-objective optimized utilizing a response surface methodology. The best co-gasification types were selected using VIekriterijumsko KOmpromisno Rangiranje (VIKOR) analysis. Overall, the results showed that incorporating plastic waste into coal gasification improved hydrogen concentration in the syngas and increased normalized carbon dioxide production due to the high carbon content of plastic waste and activation of water-gas and CO shift reactions. VIKOR analysis revealed that steam coal/low density polyethylene was the best optimized co-gasification type with hydrogen concentration of 62.8 mol %, normalized carbon dioxide production of 2.60 g/mol, based on the feedstock entering the system, and energy efficiency of 76.6%. Increasing gasifier temperature enhanced hydrogen concentration and decreased normalized carbon dioxide production. The energy efficiency was markedly improved by increasing the moisture content and decreasing the ratio of steam/feedstock. This study confirmed the hypothesis of efficient utilization of plastic waste in coal/plastic waste co-gasification.