Model-based approach for predicting the impact of genetic modifications on product yield in biopharmaceutical manufacturing-Application to influenza vaccine production.
PLoS Comput Biol 2020;
16:e1007810. [PMID:
32598363 PMCID:
PMC7323952 DOI:
10.1371/journal.pcbi.1007810]
[Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/14/2019] [Accepted: 03/22/2020] [Indexed: 12/23/2022] Open
Abstract
A large group of biopharmaceuticals is produced in cell lines. The yield of such products can be increased by genetic engineering of the corresponding cell lines. The prediction of promising genetic modifications by mathematical modeling is a valuable tool to facilitate experimental screening. Besides information on the intracellular kinetics and genetic modifications the mathematical model has to account for ubiquitous cell-to-cell variability. In this contribution, we establish a novel model-based methodology for influenza vaccine production in cell lines with overexpressed genes. The manipulation of the expression level of genes coding for host cell factors relevant for virus replication is achieved by lentiviral transduction. Since lentiviral transduction causes increased cell-to-cell variability due to different copy numbers and integration sites of the gene constructs we use a population balance modeling approach to account for this heterogeneity in terms of intracellular viral components and distributed kinetic parameters. The latter are estimated from experimental data of intracellular viral RNA levels and virus titers of infection experiments using cells overexpressing a single host cell gene. For experiments with cells overexpressing multiple host cell genes, only final virus titers were measured and thus, no direct estimation of the parameter distributions was possible. Instead, we evaluate four different computational strategies to infer these from single gene parameter sets. Finally, the best computational strategy is used to predict the most promising candidates for future modifications that show the highest potential for an increased virus yield in a combinatorial study. As expected, there is a trend to higher yields the more modifications are included.
In the present work, we use a sophisticated simulation-based methodology to account for the impact of genetic modifications in producer cell lines on the yield of biomanufacturing processes. Furthermore, our approach opens the possibility to predict the most promising genetic modifications instead of identifying them in costly and time-consuming screening experiments. As an example, we apply our methodology to cell culture-based influenza vaccine production, a process that is of tremendous importance for the maintenance of public health. Here, we consider cell lines in which genes coding for one or more cellular factors are up-regulated by genetic engineering to increase the virus yield. However, the gene editing procedure increases the heterogeneity in the producer cell population because genetic modifications do not occur equally in each cell. This cell-to-cell variability is taken into account in a population balance modeling framework, thus providing a more accurate prediction of the virus yield in the heterogeneous population. Finally, we use our approach and a concise experimental data set from cell lines with one gene modification to predict the virus yield of cell lines with multiple genetic modifications. Thereby, we facilitate the experimental screening of potential candidates. We suggest that this methodology is transferable to a wide range of biomanufacturing processes and constitutes a valuable contribution to experimental design.
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