Stable High-Capacity Elemental Sulfur Cathodes with Simple Process for Lithium Sulfur Batteries

Lithium sulfur batteries are suitable for drones due to their high gravimetric energy density (2600 Wh/kg of sulfur). However, on the cathode side, high specific capacity with high sulfur loading (high areal capacity) is challenging due to the poor conductivity of sulfur. Shuttling of Li-sulfide species between the sulfur cathode and lithium anode also limits specific capacity. Sulfur-carbon composite active materials with encapsulated sulfur address both issues but require expensive processing and have low sulfur content with limited areal capacity. Proper encapsulation of sulfur in carbonaceous structures along with active additives in solution may largely mitigate shuttling, resulting in cells with improved energy density at relatively low cost. Here, composite current collectors, selected binders, and carbonaceous matrices impregnated with an active mass were used to award stable sulfur cathodes with high areal specific capacity. All three components are necessary to reach a high sulfur loading of 3.8 mg/cm² with a specific/areal capacity of 805 mAh/g/2.2 mAh/cm². Good adhesion between the carbon-coated Al foil current collectors and the composite sulfur impregnated carbon matrices is mandatory for stable electrodes. Swelling of the binders influenced cycling retention as electroconductivity dominated the cycling performance of the Li-S cells comprising cathodes with high sulfur loading. Composite electrodes based on carbonaceous matrices in which sulfur is impregnated at high specific loading and non-swelling binders that maintain the integrated structure of the composite electrodes are important for strong performance. This basic design can be mass produced and optimized to yield practical devices.

Carbon Fiber Paper Sensor for Determination of Trimethoprim Antibiotic in Fish Samples

The increase in anthropogenic pollution raises serious concerns regarding contamination of water bodies and aquatic species with potential implications on human health. Pharmaceutical compounds are a type of contaminants of emerging concern that are increasingly consumed and, thus, being frequently found in the aquatic environment. In this sense, an electrochemical sensor based on an unmodified and untreated carbon fiber paper (CPS-carbon paper sensor) was simply employed for the analysis of trimethoprim antibiotic in fish samples. First, the analytical conditions were thoroughly optimized in order for the CPS to achieve maximum performance in trimethoprim determination. Therefore, an electrolyte (0.1 M Britton-Robinson buffer) pH of 7 was selected and for square wave voltammetry parameters, optimum values of amplitude, frequency and step potential corresponded to 0.02 V, 50 Hz, and 0.015 V, respectively, whereas the deposition of analyte occurred at +0.7 V for 60 s. In these optimum conditions, the obtained liner range (0.05 to 2 µM), sensitivity (48.8 µA µM^-1 cm^-2), and LOD (0.065 µM) competes favorably with the commonly used GCE-based sensors or BDD electrodes that employ nanostructuration or are more expensive. The CPS was then applied for trimethoprim determination in fish samples after employing a solid phase extraction procedure based on QuEChERS salts, resulting in recoveries of 105.9 ± 1.8% by the standard addition method.

An Electrochemical Sensor Based on Carbon Paper Modified with Graphite Powder for Sensitive Determination of Sunset Yellow and Tartrazine in Drinks

The paper describes the development of an electrochemical sensor to be used for the determination of synthetic food colorants such as Sunset Yellow FCF (SY) and Tartrazine (TZ). The sensor is a carbon paper (CP) electrode, manufactured by using hot lamination technology and volume modified with fine-grained graphite powder (GrP). The sensor (GrP/CP) was characterized by scanning electron microscopy, energy dispersive spectrometry, electrochemical impedance analysis, cyclic, linear sweep and differential pulse voltammetry. The mechanism of SY and TZ electrochemical oxidation on GrP/CP was studied. The developed sensor has good electron transfer characteristics and low electron resistance, high sensitivity and selectivity. Applying the differential pulse mode, linear dynamic ranges of 0.005–1.0 μM and 0.02–7.5 μM with limits of detection of 0.78 nM and 8.2 nM for SY and TZ, respectively, were obtained. The sensor was used to detect SY and TZ in non-alcoholic and alcoholic drinks. The results obtained from drink analysis prove good reproducibility (RSD ≤ 0.072) and accuracy (recovery 96–104%).

Developing Activated Carbon Veil Electrode for Sensing Salivary Uric Acid

The paper describes the development of a carbon veil-based electrode (CVE) for determining uric acid (UA) in saliva. The electrode was manufactured by lamination technology, electrochemically activated and used as a highly sensitive voltammetric sensor (CVEact). Potentiostatic polarization of the electrode at 2.0 V in H2SO4 solution resulted in a higher number of oxygen and nitrogen-containing groups on the electrode surface; lower charge transfer resistance; a 1.5 times increase in the effective surface area and a decrease in the UA oxidation potential by over 0.4 V, compared with the non-activated CVE, which was confirmed by energy dispersive X-ray spectroscopy, electrochemical impedance spectroscopy, chronoamperometry and linear sweep voltammetry. The developed sensor is characterized by a low detection limit of 0.05 µM and a wide linear range (0.09-700 µM). The results suggest that the sensor has perspective applications for quick determination of UA in artificial and human saliva. RSD does not exceed 3.9%, and recovery is 96-105%. UA makes a significant contribution to the antioxidant activity (AOA) of saliva (≈60%). In addition to its high analytical characteristics, the important advantages of the proposed CVEact are the simple, scalable, and cost-effective manufacturing technology and the absence of additional complex and time-consuming modification operations.

Ordered SnO2@C Flake Array as Catalyst Support for Improved Electrocatalytic Activity and Cathode Durability in PEMFCs

Pt-SnO2@C-ordered flake array was developed on carbon paper (CP) as an integrated cathode for proton exchange membrane fuel cell through a facile hydrothermal method. In the integrated cathode, Pt nanoparticles were deposited uniformly with a small particle size on the SnO2@C/CP support. Electrochemical impedance spectroscopy analysis revealed lower impedance in a potential range of 0.3-0.5 V for the ordered electrode structure. An electrochemically active surface area and oxygen reduction peak potential determined by cyclic voltammetry measurement verified the synergistic effect between Pt and SnO2, which enhanced the electrochemical catalytic activity. Besides, compared with the commercial carbon-supported Pt catalyst, the as-developed SnO2@C/CP-supported Pt catalyst demonstrated better stability, most likely due to the positive interaction between SnO2 and the carbon coating layer.

Carbon Paper as Current Collectors in Graphene Hydrogel Electrodes for High-Performance Supercapacitors

Current collectors are an important component of electrodes, functioning as conductive media by collecting currents from active materials and then exporting them to the external circuit. Common current collectors for graphene hydrogel (GH)-based supercapacitors are nickel foams or metal foils (platinum, gold, and aluminium, etc.). Here, hydrothermally synthesized GH was directly pressed on carbon paper and used as electrodes (denoted as GHE) for supercapacitors. With a mass loading of 2.7 mg·cm⁻² at an active area of 0.64 cm², the GHE-based supercapacitors revealed a high gravimetric capacitance of 294 F·g⁻¹ at a current density of 1.18 A·g⁻¹. When increasing the current density to 28.24 A·g⁻¹, 66% (193 F·g⁻¹) of the initial capacitance was maintained for the GHE-based supercapacitors. High performance for GHE-based supercapacitors was attributed to large specific surface area and good electrical conductivity of GH, and its intimate contact with carbon paper.

Edge Functionalized Graphene Layers for (Ultra) High Exfoliation in Carbon Papers and Aerogels in the Presence of Chitosan

Ultra-high exfoliation in water of a nanosized graphite (HSAG) was obtained thanks to the synergy between a graphene layer edge functionalized with hydroxy groups and a polymer such as chitosan (CS). The edge functionalization of graphene layers was performed with a serinol derivative containing a pyrrole ring, serinol pyrrole (SP). The adduct between CS and HSAG functionalized with SP was formed simply with a mortar and pestle, then preparing water dispersions stable for months in the presence of acetic acid. Simple casting of such dispersions on a glass support led to carbon papers. Aerogels were prepared through the freeze-dry procedure. Exfoliation was observed in both these families of composites and ultra-high exfoliation was documented in aerogels swollen in water. Carbon papers and aerogels were stable for months in solvents in a wide range of solubility parameter and in a pretty wide range of pH. By considering that a moderately functionalized nanographite was straightforwardly exfoliated in water in the presence of one of the most abundant biobased polymers, the obtained results pave the way for the simple and sustainable preparation of graphene-based nanocomposites. HSAG–SP/CS adducts were characterized by wide angle X-ray diffraction (WAXD), scanning and transmission electron microscopy (SEM, TEM and HRTEM), Fourier transform infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy. Thermal stability of the composites was studied by thermogravimetric analysis (TGA) and their direct electrical conductivity with the four-point probe method.

Self-Supporting, Flexible, Additive-Free, and Scalable Hard Carbon Paper Self-Interwoven by 1D Microbelts: Superb Room/Low-Temperature Sodium Storage and Working Mechanism

Hard carbon is regarded as a promising anode material for sodium-ion batteries (SIBs). However, it usually suffers from the issues of low initial Coulombic efficiency (ICE) and poor rate performance, severely hindering its practical application. Herein, a flexible, self-supporting, and scalable hard carbon paper (HCP) derived from scalable and renewable tissue is rationally designed and prepared as practical additive-free anode for room/low-temperature SIBs with high ICE. In ether electrolyte, such HCP achieves an ICE of up to 91.2% with superior high-rate capability, ultralong cycle life (e.g., 93% capacity retention over 1000 cycles at 200 mA g^-1 ) and outstanding low-temperature performance. Working mechanism analyses reveal that the plateau region is the rate-determining step for HCP with a lower electrochemical reaction kinetics, which can be significantly improved in ether electrolyte.

Graphene/Carbon Paper Combined with Redox Active Electrolyte for Supercapacitors with High Performance

Graphene/carbon paper is prepared by pyrolyzing graphene modified cellulose filter paper and directly used as a binder-free electrode to assemble a supercapacitor (SC) with a redox active electrolyte, containing a Fe3+/Fe2+ additive. By the graphene incorporation and the carbonization of the cellulose fibers, both the microstructure and the electrical conductivity of the carbon paper are promoted greatly. The filter paper derived carbon (FPC) electrode exhibits a specific capacitance (Cs) of 2832 F·g-1 in a 1 M H2SO4 + 0.5 M Fe3+/Fe2+ electrolyte at 1 A·g-1, which is about 81 times that in a normal H2SO4 electrolyte. With the modification of graphene, the capacitive performance of the SC is enhanced further and a remarkable Cs of 3396 F·g-1 at 1 A·g-1 is achieved for a graphene modified filter paper carbon (GFPC) electrode, which remains at ~632 F·g-1 at 10 A·g-1. The free standing GFPC electrode also exhibits good cycling stability (93.8% of capacitance retention after 2000 cycles) and an energy density of 118 Wh·kg-1 at a power density of 500.35 W·kg-1, all of which are much higher than those of FPC. These encouraging results suggest that the graphene modification of electrode materials combined with a Fe3+/Fe2+ redox active electrolyte is a prospective measure to fabricate SC with an ultrahigh performance.

Freestanding Hierarchical Carbon Nitride/Carbon-Paper Electrode as a Photoelectrocatalyst for Water Splitting and Dye Degradation

Freestanding electrodes composed of 2D materials are highly attractive for many applications such as batteries, membranes, actuators, optical devices, and other energy-related devices owing to their low price, unique structure, high specific surface area, and excellent mechanical and electrical properties. Here, we report the facile large-scale fabrication of freestanding hierarchical carbon nitride/carbon electrodes (CN/C) by the in situ crystallization of CN precursors on conductive carbon paper, followed by thermal annealing. The resulting CN exhibits a vertically aligned morphology with a homogeneous layer distribution, improved crystallinity, and excellent contact with the carbon paper. The freestanding electrodes exhibit high electrical conductivity and good photoelectrochemical activity as anodes in water splitting photoelectrochemical cells. Furthermore, we show here as a proof-of-concept that the freestanding CN/C electrodes can be used as photoelectrocatalysts for the oxidative degradation of organic compounds in water, with enhanced activity compared to photocatalytic and electrocatalytic degradation, while the extracted electrons can be used for the simultaneous production of hydrogen at the cathode.

Elucidating the Nuanced Effects of Thermal Pretreatment on Carbon Paper Electrodes for Vanadium Redox Flow Batteries

Sluggish vanadium reaction rates on the porous carbon electrodes typically used in redox flow batteries have prompted research into pretreatment strategies, most notably thermal oxidation, to improve performance. While effective, these approaches have nuanced and complex effects on electrode characteristics hampering the development of explicit structure-function relations that enable quantitative correlation between specific properties and overall electrochemical performance. Here, we seek to resolve these relationships through rigorous analysis of thermally pretreated SGL 29AA carbon paper electrodes using a suite of electrochemical, microscopic, and spectroscopic techniques and culminating in full cell testing. We systematically vary pretreatment temperature, from 400 to 500 °C, while holding pretreatment time constant at 30 h, and evaluate changes in the physical, chemical, and electrochemical properties of the electrodes. We find that several different parameters contribute to observed performance, including hydrophilicity, microstructure, electrochemical surface area, and surface chemistry, and it is important to note that not all of these properties improve with increasing pretreatment temperature. Consequently, while the best overall performance is achieved with a 475 °C pretreatment, this enhancement is achieved from a balance, rather than a maximization, of critical properties. A deeper understanding of the role each property plays in battery performance is the first step toward developing targeted pretreatment strategies that may enable transformative performance improvements.

Manufacturing the Gas Diffusion Layer for PEM Fuel Cell Using a Novel 3D Printing Technique and Critical Assessment of the Challenges Encountered

The conventional gas diffusion layer (GDL) of polymer electrolyte membrane (PEM) fuel cells incorporates a carbon-based substrate, which suffers from electrochemical oxidation as well as mechanical degradation, resulting in reduced durability and performance. In addition, it involves a complex manufacturing process to produce it. The proposed technique aims to resolve both these issues by an advanced 3D printing technique, namely selective laser sintering (SLS). In the proposed work, polyamide (PA) is used as the base powder and titanium metal powder is added at an optimised level to enhance the electrical conductivity, thermal, and mechanical properties. The application of selective laser sintering to fabricate a robust gas diffusion substrate for PEM fuel cell applications is quite novel and is attempted here for the first time.

Activated Carbon Fiber Paper Based Electrodes with High Electrocatalytic Activity for Vanadium Flow Batteries with Improved Power Density

Vanadium flow batteries (VFBs) have received high attention for large-scale energy storage due to their advantages of flexibility design, long cycle life, high efficiency, and high safety. However, commercial progress of VFBs has so far been limited by its high cost induced by its low power density. Ultrathin carbon paper is believed to be a very promising electrode for VFB because it illustrates super-low ohmic polarization, however, is limited by its low electrocatalytic activity. In this paper, a kind of carbon paper (CP) with super-high electrocatalytic activity was fabricated via a universal and simple CO₂ activation method. The porosity and oxygen functional groups can be easily tuned via this method. The charge transfer resistance (denoting the electrochemical polarization) of a VFB with CP electrode after CO₂ activation decreased dramatically from 970 to 120 mΩcm². Accordingly, the energy efficiency of a VFB with activated carbon paper as the electrode increased by 13% as compared to one without activation and reaches nearly 80% when the current density is 140 mAcm^-2. This paper provides an effective way to prepare high-performance porous carbon electrodes for VFBs and even for other battery systems.

Li2S Nanocrystals Confined in Free-Standing Carbon Paper for High Performance Lithium-Sulfur Batteries

Lithium sulfide (Li2S) with a high theoretical capacity of 1166 mAh g(-1) is a promising cathode material for Li-S batteries as it allows for the use of lithium-free anodes. However, a large overpotential (~1 V) is usually needed to activate microsized Li2S particles due to their low electronic and ionic conductivities. Here, nano-Li2S/carbon paper electrodes are developed via a simple Li2S solution filtration method. Li2S nanocrystals with a size less than 10 nm are formed uniformly in the pores of carbon paper network. These electrodes show an unprecedented low potential difference (0.1 V) in the first and following charges, also show high discharge capacities, good rate capability, and excellent cycling performance. More specifically, the nano-Li2S/carbon nanotube paper electrodes show a reversible capacity of 634 mAh g(-1) with a capacity retention of 92.4% at 1C rate from the 4th to 100th cycle, corresponding to a low capacity fading rate of 0.078% per cycle. These results demonstrate a facile and scalable electrode fabrication process for making high performance nano-Li2S/carbon paper electrodes, and the superior performance makes them promising for use with lithium metal-free anodes in rechargeable Li-S batteries for practical applications.

Enhanced Cyclability of Li/Polysulfide Batteries by a Polymer-Modified Carbon Paper Current Collector

Lithium-sulfur (Li-S) batteries are considered to be the next-generation rechargeable systems due to their high energy densities and low cost. However, significant capacity decay over cycling is a major impediment for their practical applications. Polysulfides Li2Sx (3<x≤8) formed in the cycling are soluble in liquid electrolyte, which is the main reason for capacity loss and cycling instability. Functional polymers can tune the structure and property of sulfur electrodes, hold polysulfides, and improve cycle life. Herein, we examine a polyvinylpyrrolidone-modified carbon paper (CP-PVP) current collector in Li/polysulfide cells. PVP is soluble in the electrolyte solvent, but shows strong affinity with lithium polysulfides. The retention of polysulfides in the CP-PVP current collector is improved by ∼50%, which is measured by a linear sweep voltammetry method. Without LiNO3 additive in the electrolyte, the CP-PVP current collector with 50 μg of PVP can significantly improve cycling stability with a capacity retention of >90% over 50 cycles at C/10 rate. With LiNO3 additive in the electrolyte, the cell shows a reversible capacity of >1000 mAh g(-1) and a capacity retention of >80% over 100 cycles at C/5 rate.

Sulfur-graphene nanostructured cathodes via ball-milling for high-performance lithium-sulfur batteries

Although much progress has been made to develop high-performance lithium-sulfur batteries (LSBs), the reported physical or chemical routes to sulfur cathode materials are often multistep/complex and even involve environmentally hazardous reagents, and hence are infeasible for mass production. Here, we report a simple ball-milling technique to combine both the physical and chemical routes into a one-step process for low-cost, scalable, and eco-friendly production of graphene nanoplatelets (GnPs) edge-functionalized with sulfur (S-GnPs) as highly efficient LSB cathode materials of practical significance. LSBs based on the S-GnP cathode materials, produced by ball-milling 70 wt % sulfur and 30 wt % graphite, delivered a high initial reversible capacity of 1265.3 mAh g(-1) at 0.1 C in the voltage range of 1.5-3.0 V with an excellent rate capability, followed by a high reversible capacity of 966.1 mAh g(-1) at 2 C with a low capacity decay rate of 0.099% per cycle over 500 cycles, outperformed the current state-of-the-art cathode materials for LSBs. The observed excellent electrochemical performance can be attributed to a 3D "sandwich-like" structure of S-GnPs with an enhanced ionic conductivity and lithium insertion/extraction capacity during the discharge-charge process. Furthermore, a low-cost porous carbon paper pyrolyzed from common filter paper was inserted between the 0.7S-0.3GnP electrode and porous polypropylene film separator to reduce/eliminate the dissolution of physically adsorbed polysulfide into the electrolyte and subsequent cross-deposition on the anode, leading to further improved capacity and cycling stability.