Hydrophilic and Hydrophobic Nanostructured Copper Surfaces for Efficient Pool Boiling Heat Transfer with Water, Water/Butanol Mixtures and Novec 649

Increasing heat dissipation requirements of small and miniature devices demands advanced cooling methods, such as application of immersion cooling via boiling heat transfer. In this study, functionalized copper surfaces for enhanced heat transfer are developed and evaluated. Samples are functionalized using a chemical oxidation treatment with subsequent hydrophobization of selected surfaces with a fluorinated silane. Pool boiling tests with water, water/1-butanol mixture with self-rewetting properties and a novel dielectric fluid with low GWP (Novec™ 649) are conducted to evaluate the boiling performance of individual surfaces. The results show that hydrophobized functionalized surfaces covered by microcavities with diameters between 40 nm and 2 µm exhibit increased heat transfer coefficient (HTC; enhancements up to 120%) and critical heat flux (CHF; enhancements up to 64%) values in comparison with the untreated reference surface, complemented by favorable fabrication repeatability. Positive surface stability is observed in contact with water, while both the self-rewetting fluids and Novec™ 649 gradually degrade the boiling performance and in some cases also the surface itself. The use of water/1-butanol mixtures in particular results in surface chemistry and morphology changes, as observed using SEM imaging and Raman spectroscopy. This seems to be neglected in the available literature and should be focused on in further studies.

Effect of IF-WS2 Nanolubricant on R134a Boiling on a Reentrant Cavity Surface

This report quantifies the influence of inorganic fullerene-like tungsten disulfide (IF-WS₂) nanoparticles on the pool-boiling performance of R134a/polyolester mixtures on a commercial (Turbo-ESP) boiling surface. Tungsten disulfide nanoparticles, of roughly 150 nm, were used at a 15% mass fraction in a base polyolester lubricant to produce the test nanolubricant. The nanolubricant was mixed with R134a at a 1% mass fraction. The study showed that the nanolubricant caused an average 37% degradation in the boiling heat flux as compared to R134a/neat-lubricant boiling on a reentrant cavity surface at the same superheat. Similarly, boiling with R134a/neat-lubricant caused, on average, a 27% degradation in the boiling heat flux as compared to pure R134a boiling and the same superheat. An analysis was presented which showed that the nanoparticles were too large and too dense to promote a boiling enhancement. In addition, the fullerene-like structure and the large size encouraged nanoparticle settling, which presumably filled cavities of the boiling surface leading to additional boiling degradations.

Pool Boiling of Low-GWP Replacements for R134a on a Reentrant Cavity Surface

This paper quantifies the pool boiling performance of R134a, R1234yf, R513A, and R450A on a flattened, horizontal reentrant cavity surface. The study showed that the boiling performance of R134a on the Turbo-ESP exceeded that of the replacement refrigerants for heat fluxes greater than 20 kWm^-2. On average, the heat flux for R1234yf and R513A was 16 % and 19 % less than that for R134a, respectively, for R134a heat fluxes between 20 kWm^-2 and 110 kWm^-2. The heat flux for R450A was on average 57 % less than that of R134a for heat fluxes between 30 kWm^-2 and 110 kWm^-2. A model was developed to predict both single-component and multi-component pool boiling of the test refrigerants on the Turbo-ESP surface. The model accounts for viscosity effects on bubble population and uses the Fritz (1935) equation to account for increased vapor production with increasing superheat. Both loss of available superheat and mass transfer resistance effects were modeled for the refrigerant mixtures. For most heat fluxes, the model predicted the measured superheat to within ± 0.31 K.

Recent Progress in Bionic Condensate Microdrop Self-Propelling Surfaces

Bionic condensate microdrop self-propelling (CMDSP) surfaces are attracting increased attention as novel, low-adhesivity superhydrophobic surfaces due to their value in fundamental research and technological innovation, e.g., for enhancing heat transfer, energy-effective antifreezing, and electrostatic energy harvesting. Here, the focus is on recent progress in bionic CMDSP surfaces. Metal-based CMDSP surfaces, which are the most promising in their respective fields, are highlighted for use in future applications. The selected topics are divided into four sections: biological prototypes, mechanism and construction rules, fabrication, and applications of metal-based CMDSP surfaces. Finally, the challenges and future development trends in bionic CMDSP surfaces are envisioned, especially the utilization of potential bionic inspiration in the design of more advanced CMDSP surfaces.

Modeling and experimental studies of enhanced cooling by medical gauze for cell cryopreservation by vitrification

Vitrification is considered as an important alternative approach to traditional slow freezing method for cryopreservation of cells. A typical cell vitrification procedure involves a non-equilibrium cooling process commonly accomplished in liquid nitrogen, while in which film boiling is believed to greatly hinder heat transfer surrounding the sample, resulting in incomplete vitrification or a much higher critical concentration. In this study, we developed a simple while effective approach, wrapping traditional French-type straw with medical gauze, to greatly enhance convective heat transfer during cooling by suppress film boiling. We further established a coupled heat transfer model for cooling and warming of cell suspensions to investigate the inherent thermodynamic mechanism in this approach. The model describes both the macroscale thermal distributions in extracellular solution and the microscale ice crystallization inside the cells. The simulation indicated that straws wrapped with medical gauze would increase cell survival subject to vitrification cryopreservation by significantly increasing the cooling rate to inhibit intracellular ice formation (IIF). Our experiments on human umbilical vein endothelial cells (HUVECs) further confirmed the predictions in that the cell survival rate was significantly increased by wrapping straws with medical gauze.

Copper-Based Ultrathin Nickel Nanocone Films with High-Efficiency Dropwise Condensation Heat Transfer Performance

We report a type of copper-based ultrathin nickel nanocone films with high-efficiency dropwise condensation heat transfer (DCHT) performance, which can be fabricated by facile electrodeposition and low-surface-energy chemistry modification. Compared with flat copper samples, our nanosamples show condensate microdrop self-propelling (CMDSP) function and over 89% enhancement in the DCHT coefficient. Such remarkable enhancement may be ascribed to the cooperation of surface nanostructure-induced CMDSP function as well as in situ integration and ultrathin nature of nanofilms. These findings are very significant to design and develop advanced DCHT materials and devices, which help improve the efficiency of thermal management and energy utilization.

Clustered ribbed-nanoneedle structured copper surfaces with high-efficiency dropwise condensation heat transfer performance

We report that the dropwise condensation heat transfer (DCHT) effectiveness of copper surfaces can be dramatically enhanced by in situ grown clustered ribbed-nanoneedles. Combined experiments and theoretical analyses reveal that, due to the microscopically rugged and low-adhesive nature of building blocks, the nanosamples can not only realize high-density nucleation but constrain growing condensates into suspended microdrops via the self-transport and/or self-expansion mode for subsequently self-propelled jumping, powered by coalescence-released excess surface energy. Consequently, our nanosample exhibits over 125% enhancement in DCHT coefficient. This work helps develop advanced heat-transfer materials and devices for efficient thermal management and energy utilization.