Insights into upstream processing of microalgae: A review

Microalgal Biorefinery Concepts’ Developments for Biofuel and Bioproducts: Current Perspective and Bottlenecks

Microalgae have received much interest as a biofuel feedstock. However, the economic feasibility of biofuel production from microalgae does not satisfy capital investors. Apart from the biofuels, it is necessary to produce high-value co-products from microalgae fraction to satisfy the economic aspects of microalgae biorefinery. In addition, microalgae-based wastewater treatment is considered as an alternative for the conventional wastewater treatment in terms of energy consumption, which is suitable for microalgae biorefinery approaches. The energy consumption of a microalgae wastewater treatment system (0.2 kW/h/m³) was reduced 10 times when compared to the conventional wastewater treatment system (to 2 kW/h/m³). Microalgae are rich in various biomolecules such as carbohydrates, proteins, lipids, pigments, vitamins, and antioxidants; all these valuable products can be utilized by nutritional, pharmaceutical, and cosmetic industries. There are several bottlenecks associated with microalgae biorefinery. Hence, it is essential to promote the sustainability of microalgal biorefinery with innovative ideas to produce biofuel with high-value products. This review attempted to bring out the trends and promising solutions to realize microalgal production of multiple products at an industrial scale. New perspectives and current challenges are discussed for the development of algal biorefinery concepts.

Sequential modelling for carbohydrate and bioethanol production from Chlorella saccharophila CCALA 258: a complementary experimental and theoretical approach for microalgal bioethanol production

Bioethanol production from microalgal biomass is an attractive concept, and theoretical methods by which bioenergy can be produced indicate saving in both time and efficiency. The aim of the present study was to investigate the efficiencies of carbohydrate and bioethanol production by Chlorella saccharophila CCALA 258 using experimental, semiempirical, and theoretical methods, such as response surface methods (RSMs) and an artificial neural network (ANN) through sequential modeling. In addition, the interactive response surface modeling for determining the optimum conditions for the variables was assessed. The results indicated that the maximum bioethanol concentration was 11.20 g/L using the RSM model and 11.17 g/L using the ANN model under optimum conditions of 6% (v/v %) substrate and 4% (v/v %) inoculum at 96-h fermentation, pH 6, and 40 °C. In addition, the value of the experimental data for carbohydrate concentration was 0.2510 g/g biomass at ANN with the maximums of 50% (v/v) wastewater concentration, 4% (m/m) hydrogen peroxide concentration, and 6000 U/mL enzyme activity. Finally, although the RSM model was more effective than the ANN model for predicting bioethanol concentration, the ANN model yielded more precise values than the RSM model for carbohydrate concentration.

Advances in microalgal research for valorization of industrial wastewater

This review article focuses on recent updates on remediation of industrial wastewater (IWW) through microalgae cultivation. These include how adding additional supplements of nutrient to some specific IWWs lacking adequate nutrients improving the microalgae growth and remediation simultaneously. Various pretreatments strategy recently employed for IWWs treatment other than dealing with microalgae was discussed. Various nutrient-rich IWW could be utilized directly with additional dilution, supplement of nutrients and without any pretreatment. Recent advances in various approaches and new tools used for cultivation of microalgae on IWW such as two-step cultivation, pre-acclimatization, novel microalgal-bioelectrical systems, integrated catalytic intense pulse-light process, sequencing batch reactor, use of old stabilized algal-bacterial consortium, immobilized microalgae cells, microalgal bacterial membrane photobioreactor, low-intensity magnetic field, BIO_ALGAE simulation tool, etc. are discussed. In addition, biorefinery of microalgal biomass grown on IWW and its end-use applications are reviewed.

A novel two-stage heterotrophic cultivation for starch-to-protein switch to efficiently enhance protein content of Chlorella sp. MBFJNU-17

This work aimed to firstly establish an efficient and novel two-stage cultivation process to produce microalgal biomass rich in protein using a heterotrophic Chlorella sp. MBFJNU-17 strain. In the first-stage cultivation, to reduce the glucose and urea utilization, microalga achieved a high biomass at 40 g/L glucose and 1 g/L urea; meantime, the expression from starch biosynthesis genes of microalga was up-regulated under nitrogen-starvation conditions for starch accumulation (55.01%). In the second-stage cultivation, based on the over-compensation effect, Chlorella cells after the first-stage cultivation were further treated at 5 g/L glucose and 3 g/L urea to up-regulate starch degradation, central carbon metabolism and urea absorption genes expression to drive intracellular starch-to-protein switch for biosynthetic protein (59.75%). Moreover, microalga performed similar characteristics in a 10-L fermenter by the established process. Taken together, Chlorella sp. MBFJNU-17 was the promising candidate to produce high-value biomass enriched in protein by the established two-stage cultivation.

Microalgae-based carbohydrates: A green innovative source of bioenergy

Microalgae contribute significantly to the global carbon cycle through photosynthesis. Given their ability to efficiently convert solar energy and atmospheric carbon dioxide into chemical compounds, such as carbohydrates, and generate oxygen during the process, microalgae represent an excellent and feasible carbohydrate bioresource. Microalgae-based biofuels are technically viable and, delineate a green and innovative field of opportunity for bioenergy exploitation. Microalgal polysaccharides are one of the most versatile groups for biotechnological applications and its content can be increased by manipulating cultivation conditions. Microalgal carbohydrates can be used to produce a variety of biofuels, including bioethanol, biobutanol, biomethane, and biohydrogen. This review provides an overview of microalgal carbohydrates, focusing on their use as feedstock for biofuel production, highlighting the carbohydrate metabolism and approaches for their enhancement. Moreover, biofuels produced from microalgal carbohydrate are showed, in addition to a new bibliometric study of current literature on microalgal carbohydrates and their use.

Emerging technologies for sustainable production of biohydrogen production from microalgae: A state-of-the-art review of upstream and downstream processes

Biohydrogen (BioH₂) is considered as one of the most environmentally friendly fuels and a strong candidate to meet the future demand for a sustainable source of energy. Presently, the production of BioH₂ from photosynthetic organisms has raised a lot of hopes in the fuel industry. Moreover, microalgal-based BioH₂ synthesis not only helps to combat current global warming by capturing greenhouse gases but also plays a key role in wastewater treatment. Hence, this manuscript provides a state-of-the-art review of the upstream and downstream BioH₂ production processes. Different metabolic routes such as direct and indirect photolysis, dark fermentation, photofermentation, and microbial electrolysis are covered in detail. Upstream processes (e.g. growth techniques, growth media) also have a great impact on BioH₂ productivity and economics, which is also explored. Technical and scientific obstacles of microalgae BioH₂ systems are finally addressed, allowing the technology to become more innovative and commercial.

Effects of cultivation conditions on Chlorella vulgaris and Desmodesmus sp. grown in sugarcane agro-industry residues

Large-scale microalgae cultivation is often associated with high costs, and nutrients account for a significant part. However, the use of cheaper nutrients, carbon, and water sources could reduce expenses. This study aims to produce Chlorella vulgaris and Desmodesmus sp. cultivated in sugarcane biorefinery residues bagasse and vinasse. A biofertilizer from bagasse biochar was produced and characterized, and a pre-treatment by filtration was performed on vinasse. The effects of varying growth conditions (antibiotic, vinasse, and biofertilizer concentrations; air flowrate; pH; light intensity; and photoperiod) were discussed based on the results of a Plackett-Burman design. The highest cell density was achieved by Desmodesmus sp. (46·10⁶ cells mL^-1 from an initial 6.5·10⁶ cells mL^-1) using vinasse (20%) and biofertilizer (1 g L^-1). Specific metabolite accumulation was also observed. Under stress conditions, 21.3% lipids and 51.0% carbohydrates were obtained for two different cultivations. Using 1 g L^-1 of biofertilizer, biomass composition had 74.8% proteins.

Using green alga Haematococcus pluvialis for astaxanthin and lipid co-production: Advances and outlook

Astaxanthin is one of the secondary carotenoids involved in mediating abiotic stress of microalgae. As an important antioxidant and nutraceutical compound, astaxanthin is widely applied in dietary supplements and cosmetic ingredients. However, most astaxanthin in the market is chemically synthesized, which are structurally heterogeneous and inefficient for biological uptake. Astaxanthin refinery from Haematococcus pluvialis is now a growing industrial sector. H. pluvialis can accumulate astaxanthin to ∼5% of dry weight. As productivity is a key metric to evaluate the production feasibility, understanding the biological mechanisms of astaxanthin accumulation is beneficial for further production optimization. In this review, the biosynthesis mechanism of astaxanthin and production strategies are summarized. The current research on enhancing astaxanthin accumulation and the potential joint-production of astaxanthin with lipids was also discussed. It is conceivable that with further improvement on the productivity of astaxanthin and by-products, the algal-derived astaxanthin would be more accessible to low-profit applications.

A Review of Energy Consumption in the Acquisition of Bio-Feedstock for Microalgae Biofuel Production

Microalgae biofuel is expected to be an ideal alternative to fossil fuels to mitigate the effects of climate change and the energy crisis. However, the production process of microalgae biofuel is sometimes considered to be energy intensive and uneconomical, which limits its large-scale production. Several cultivation systems are used to acquire feedstock for microalgal biofuels production. The energy consumption of different cultivation systems is different, and the concentration of culture medium (microalgae cells contained in the unit volume of medium) and other properties of microalgae vary with the culture methods, which affects the energy consumption of subsequent processes. This review compared the energy consumption of different cultivation systems, including the open pond system, four types of closed photobioreactor (PBR) systems, and the hybrid cultivation system, and the energy consumption of the subsequent harvesting process. The biomass concentration and areal biomass production of every cultivation system were also analyzed. The results show that the flat-panel PBRs and the column PBRs are both preferred for large-scale biofuel production for high biomass productivity.

Food Ingredients and Nutraceuticals from Microalgae: Main Product Classes and Biotechnological Production

Microalgal products are an emerging class of food, feed, and nutraceuticals. They include dewatered or dried biomass, isolated pigments, and extracted fat. The oil, protein, and antioxidant-rich microalgal biomass is used as a feed and food supplement formulated as pastes, powders, tablets, capsules, or flakes designed for daily use. Pigments such as astaxanthin (red), lutein (yellow), chlorophyll (green), or phycocyanin (bright blue) are natural food dyes used as isolated pigments or pigment-rich biomass. Algal fat extracted from certain marine microalgae represents a vegetarian source of n-3-fatty acids (eicosapentaenoic acid (EPA), docosahexaenoic acid (DHA), γ-linolenic acid (GLA)). Gaining an overview of the production of microalgal products is a time-consuming task. Here, requirements and options of microalgae cultivation are summarized in a concise manner, including light and nutrient requirements, growth conditions, and cultivation systems. The rentability of microalgal products remains the major obstacle in industrial application. Key challenges are the high costs of commercial-scale cultivation, harvesting (and dewatering), and product quality assurance (toxin analysis). High-value food ingredients are commonly regarded as profitable despite significant capital expenditures and energy inputs. Improvements in capital and operational costs shall enable economic production of low-value food products going down to fishmeal replacement in the future economy.

Microalgal Cell Biofactory-Therapeutic, Nutraceutical and Functional Food Applications

Microalgae are multifaceted photosynthetic microorganisms with emerging business potential. They are present ubiquitously in terrestrial and aquatic environments with rich species diversity and are capable of producing significant biomass. Traditionally, microalgal biomass is being used as food and feed in many countries around the globe. The production of microalgal-based bioactive compounds at an industrial scale through biotechnological interventions is gaining interest more recently. The present review provides a detailed overview of the key algal metabolites, which plays a crucial role in nutraceutical, functional foods, and animal/aquaculture feed industries. Bioactive compounds of microalgae known to exhibit antioxidant, antimicrobial, antitumor, and immunomodulatory effects were comprehensively reviewed. The potential microalgal species and biological extracts against human pathogens were also discussed. Further, current technologies involved in upstream and downstream bioprocessing including cultivation, harvesting, and cell disruption were documented. Establishing microalgae as an alternative supplement would complement the sustainable and environmental requirements in the framework of human health and well-being.