Mix-method toolbox for monitoring greenhouse gas production and microbiome responses to soil amendments

In this study, we adopt an interdisciplinary approach, integrating agronomic field experiments with soil chemistry, molecular biology techniques, and statistics to investigate the impact of organic residue amendments, such as vinasse (a by-product of sugarcane ethanol production), on soil microbiome and greenhouse gas (GHG) production. The research investigates the effects of distinct disturbances, including organic residue application alone or combined with inorganic N fertilizer on the environment. The methods assess soil microbiome dynamics (composition and function), GHG emissions, and plant productivity. Detailed steps for field experimental setup, soil sampling, soil chemical analyses, determination of bacterial and fungal community diversity, quantification of genes related to nitrification and denitrification pathways, measurement and analysis of gas fluxes (N2O, CH4, and CO2), and determination of plant productivity are provided. The outcomes of the methods are detailed in our publications (Lourenço et al., 2018a; Lourenço et al., 2018b; Lourenço et al., 2019; Lourenço et al., 2020). Additionally, the statistical methods and scripts used for analyzing large datasets are outlined. The aim is to assist researchers by addressing common challenges in large-scale field experiments, offering practical recommendations to avoid common pitfalls, and proposing potential analyses, thereby encouraging collaboration among diverse research groups.•Interdisciplinary methods and scientific questions allow for exploring broader interconnected environmental problems.•The proposed method can serve as a model and protocol for evaluating the impact of soil amendments on soil microbiome, GHG emissions, and plant productivity, promoting more sustainable management practices.•Time-series data can offer detailed insights into specific ecosystems, particularly concerning soil microbiota (taxonomy and functions).

Effects of pasture intensification and sugarcane cultivation on non-target species: A realistic evaluation in pesticide-contaminated mesocosms

Conventional soil management in agricultural areas may expose non-target organisms living nearby to several types of contaminants. In this study, the effects of soil management in extensive pasture (EP), intensive pasture (IP), and sugarcane crops (C) were evaluated in a realistic-field-scale study. Thirteen aquatic mesocosms embedded in EP, IP, and C treatments were monitored over 392 days. The recommended management for each of the areas was simulated, such as tillage, fertilizer, pesticides (i.e. 2,4-D, fipronil) and vinasse application, and cattle pasture. To access the potential toxic effects that the different steps of soil management in these areas may cause, the cladoceran Ceriophania silvestrii was used as aquatic bioindicator, the dicot Eruca sativa as phytotoxicity bioindicator in water, and the dipteran Chironomus sancticaroli as sediment bioindicator. Generalized linear mixed models were used to identify differences between the treatments. Low concentrations of 2,4-D (<97 μg L-1) and fipronil (<0.21 μg L-1) in water were able to alter fecundity, female survival, and the intrinsic rate of population increase of C. silvestrii in IP and C treatments. Similarly, the dicot E. sativa had germination, shoot and root growth affected mainly by 2,4-D concentrations in the water. For C. sancticarolli, larval development was affected by the presence of fipronil (<402.6 ng g-1). The acidic pH (below 5) reduced the fecundity and female survival of C. silvestrii and affected the germination and growth of E. sativa. Fecundity and female survival of C. silvestrii decrease in the presence of phosphorus-containing elements. The outcomes of this study may improve our understanding of the consequences of exposure of freshwater biota to complex stressors in an environment that is rapidly and constantly changing.

Unlocking Agronutrient Resources: Sorption Strategies for sugar-energy industry waste

Vinasse and ash from sugarcane bagasse (SCB) are key byproducts in the sugar-energy industry. Vinasse is nutrient-rich but environmentally challenging, while sugarcane bagasse ash (SCBA) offers excellent adsorbent for treating effluents. This work aims to assess the effectiveness of SCBA in removing nitrogen (N) and potassium (K) nutrients from Vinasse. Simulated standard solutions of K2SO4 and (NH4)2HPO4 were used to mimic the nutrient concentrations in Vinasse and optimize experimental parameters such as adsorbent mass and contact time. Kinetic and isotherm models were also applied to elucidate the underlying adsorption mechanisms. Structural, morphological, and thermal analyses revealed the micro-mesoporous and heterogeneous nature of SCBA, primarily composed of SiO2 (quartz and cristobalite). The sorption assessment indicated the ideal conditions involved lower SCBA masses (2.5 g) and 6 h of contact time for the simulated standard solutions. The replicated conditions for Vinasse (at an adjusted sorption time of 24 h) demonstrated nutrient sorption and pH correction of the Vinasse, attributed to the alkaline nature of SCBA. Analysis of the sorption kinetic models for K+ and NH4+ revealed that SCBA interacts diffusively with the environment, not necessarily controlled by adsorption on active sites, indicating non-uniform characteristics. The sorption isotherms for K+ and NH4+ showed the non-linearized Freundlich model was the most suitable, indicating the adsorption sites with varying energy levels and a multilayer sorption process. In conclusion, we successfully demonstrated the sorption of nutrients from Vinasse by SCBA, enhancing the value of these residues and mitigating their environmental impact when used in agricultural applications.

Impact of some amendments on kinetics of leaching dissolved organic carbon and ammonium in calcareous sandy soil under vinasse addition

The access of vinasse leachates to water bodies and groundwater exacerbates environmental problems, especially eutrophication. Therefore, a column experiment was performed to examine the effect of adding zeolite (ZL), bone char (BC), and wood chips biochar (WCB) in the presence of vinasse on carbon dioxide (CO2) emission, leaching dissolved organic carbon (DOC) and ammonium (NH4+) in calcareous sandy soil, as well as studying the kinetics of leaching dissolved organic carbon and ammonium. This column experiment contains four treatments: soil alone (CK), soil + zeolite (SZL), soil + bone char (SBC), and soil + wood chips biochar (SWCB). These amendments were applied to the soil at a level of 4%. Vinasse was added to all treatments at a level of 13 mL per column. The leached total cumulative DOC and total cumulative soluble ammonium amounts decreased significantly with applying ZL, BC, and WCB compared with the soil alone. The effectiveness of these amendments in lowering the total cumulative DOC leaching is in the order of SBC > SWCB > SZL > CK. However, the effectiveness of these amendments in decreasing the total cumulative NH4+ leaching is in the order of SZL > SWCB > SBC > CK. The rate constant (k) of DOC leaching decreased significantly with the application of bone char compared to soil alone treatment. In the presence of vinasse, the apparent half-life of leached DOC from the soil was 8.1, 12.9, 36.7, and 15.5 days for soil CK, SZL, SBC, and SWCB treatments, respectively. Half-life values of leached soluble ammonium from the soil in the presence of vinasse addition were 10.1, 39.5, 28.5, and 37.9 days for CK, SZL, SBC, and SWCB treatments, respectively. Amending soil with BC increased significantly the phosphorus availability, however, applying ZL and BC caused a significant increase in the available potassium in calcareous sandy soil compared to the control treatment. According to these results, it is recommended not to add vinasse alone to sandy soils, but it is preferred to be co-applied with BC amendment at the level of 4% better than ZL and WCB. This would decrease leaching DOC and ammonium to the water table and groundwater as well as enhance nutrient retention in the soil, which in turn, plays a vital role in reducing the harmful effect of vinasse and improving soil fertility.

Vinasse as a substrate for inoculant culture and soil fertigation: Advancing the circular and green economy

Vinasse is a by-product with a key role in circular economy. In this work, we analyze sugarcane vinasse as culture medium for obtaining single and mixed inoculants. Trichoderma harzianum MT2 was cultured in single and sequential co-culture with Pseudomonas capeferrum WCS358 or Rhizobium sp. N21.2. Fungal biomass in single culture was more than three folds higher in vinasse than in a standard medium, and was higher in co-culture with Rhizobium sp. N21.2 than with P. capeferrum WCS358. Bacterial growths in vinasse, in particular P. capeferrum WCS358, were improved in co-culture with T. harzianum MT2. Residual vinasses, obtained after microbial growth, presented almost neutral pH and lower conductivities and toxicity than raw vinasse. Fertigation with residual vinasses modifies characteristics of soil evidenced in the total N, cation exchange capacity, urease and acid phosphatase, and microbial metabolic diversity, in comparison to raw vinasse. In general, soil fertigation with residual vinasse from co-culture with P. capeferrum WCS358 is more similar to irrigation with water. Treatment evaluation indicates that vinasse is suitable for the production of mixed inoculants containing T. harzianum. The co-culture with P. capeferrum WCS358 improves the characteristics of the residual vinasse allowing a fertigation with less detrimental effect in soil in comparison to Rhizobium sp. N21.2. Obtaining valuable biomass of single or mixed inoculants in vinasse with lower ecological impact is relevant for the circular and green economy.

Responses of Chironomus sancticaroli to the simulation of environmental contamination by sugarcane management practices: Water and sediment toxicity

Sugarcane management practices include the application of pesticides, including the herbicide 2,4-D and the insecticide fipronil. In addition, a by-product from the ethanol industry, called vinasse, is commonly applied to fertilize sugarcane areas. The potential risks of these practices to the edge-of-field aquatic ecosystems were assessed in the present study. This was done by contaminating mesocosms with (single and mixtures of) both pesticides and vinasse and evaluating the effects on the midge Chironomus sancticaroli through in-situ and laboratory bioassays. To this end, outdoor mesocosms were treated with fipronil (F), 2,4-D (D), and vinasse (V) alone and with the mixture of fipronil and 2,4-D (M), as well as with both pesticides and vinasse (MV). C. sancticaroli was deployed in mesocosms before contamination in cages, which were taken out 4- and 8-days-post-contamination. Water and sediment samples were also taken for laboratory bioassays on the first day of contamination, as well as 7-, 14-, 21-, 30-, 45-, and 75-days post-contamination. The responses assessed in subchronic assays (8-day) were survival, growth, head capsule width, development, and mentum deformities. Low survival occurred in the in-situ experiments of all treatments due to the low oxygen levels. In the laboratory tests, effects on survival occurred for F, V, and M over time after exposure to both water and sediment. All organisms died post-exposure to water samples from the MV treatment, even 75-days-post-contamination. Impairments in body length and head capsule width occurred for F, V, and M for water and F, V, M, and MV for sediment samples over time. All treatments increased mentum deformities in exposed larvae for any of the sampling periods. The negative effects observed were more significant in the mixture mesocosms (M and MV), thus indicating increased risks from management practices applying these compounds together or with a short time interval in crops.

Use of vinasse and coffee waste as chelating agent of photo-Fenton landfill leachate treatment

This research studies the use of vinasse (VS) coming from Pisco and caffeic acid (Caa) from solid coffee waste as chelating agents of this process, to carry out a photo-Fenton process using UVc lamps of 254-nm wavelength for 60 min, at the natural pH of the landfill leachate (8.9). Without the chelating agent, there was a removal of UV 254 and COD of 54.2% and 54.7%, respectively, when the photo-Fenton reaction was carried out at pH 3; at pH 6, the removal of UV 254 and COD was 13.1% and 39.2%, respectively, and at pH 8.9, the elimination of UV 254 and COD was 10.8% and 16.1%, respectively. When Caa was used in the landfill leachate (LL) for the photo-catalytic processes carried out at pH 8.9, a removal of 24.1%, 43.0%, and 47.4% of UV 254 was obtained using 5 mg/L, 50 mg/L, and 100 mg/L of Caa. The removal of UV 254 was 27.3%, 30.7%, and 36.3% using 5 mg/L, 50 mg/L, and 100 mg/L of VS, respectively, and the removal of COD was 32.2%, 35.4%, and 39.2% using 5 mg/L, 50 mg/L, and 100 mg/L of VS, respectively. When Caa was used in the LL at pH 8.9, the concentration of total Fe went from 37.5 to 33.2, from 40.2 to 36.8, and from 45.2 to 42.1, using 5 mg/L, 50 mg/L, and 100 mg/L of caffeic acid, respectively. Using VS in the LL at pH 8.9, the concentration of total Fe along the run went from 35.1 to 32.2, from 39.4 to 34.8, and from 42.1 to 40.2, using 5 mg/L, 50 mg/L, and 100 mg/L of VS, respectively. As a result of these processes, it was noted that the use of Caa and VS increases the solubility of Fe at a higher pH.

Effect of integration of poultry manure and vinasse on the abundance and diversity of soil fauna, soil fertility index, and barley (Hordeum aestivum L.) growth in calcareous soils

BACKGROUND

In Egypt, calcareous soils represent a large part of desert soils suffering from a shortage of nutrients and organic matter, affecting production and biological diversity in agroecosystems. Organic wastes, negatively affect the environment, recycling it as a promising technology in different farming systems, and its impact on crop productivity and soil fauna is largely unknown. In this study, the effects of integrating poultry manure (PM) alone or combined with vinasse (V) at rates of 4.2 g kg^- 1 and 6.3 g kg^- 1 in pots, on improving soil fauna diversity, soil fertility, soil consistency and yield of barley (Hordeum aestivum L.) grown in a calcareous soil were investigated.

RESULTS

The results showed that the addition of PM alone or combined with V at different rates led to a significant increase in the microbial biomass carbon (MBC), organic matter (OM), NPK soil availability and yield of barley. The addition of 6.3 g PM and 4.2 g V kg^- 1 soil have the best results in OM with 65.0% compared to control, and V contributes more than 16% of them. Prostigmata and Collembola were the dominant groups and accounted for 43.3% and 50.0% in the PM1 and 50.0% and 20.0% in the PM2 of the total individuals, respectively. Shannon and Evenness indices increased significantly with the soil amended by PM alone or combined with V. Soil fauna plays a key role in soil consistency because of a significant relationship between soil fauna and soil OM, MBC and soil fertility index. The addition of 6.3 g PM and 4.2 g V kg^- 1 soil gave the best results in grain yield by 76.90% compared to the control.

CONCLUSION

In conclusion, the interaction between PM and V can be used as a promising organic amendments to increase barley yield and improve efficiency of a recycled PM and V on soil fauna and soil fertility of calcareous soil.

Development of gelatin/PVA based colorimetric films with a wide pH sensing range winery solid by-product (Vinasse) for monitor shrimp freshness

Anthocyanins were extracted from a winery solid by-product (Vinasse) and added to fish gelatin (FG) and polyvinyl alcohol (PVA) matrices to create freshness monitoring labels. Three different colorimetric indicator smart films [PWE = polyvinyl alcohol with wine extract (WE), FWE = fish gelatin with WE, and PFWE = polyvinyl alcohol and FG blended film with WE] were generated and examined for their suitability to monitor the freshness of shrimp. The mechanical and optical properties, ammonia sensitivity, and colorimetric analysis of smart films were determined. Fourier transform-infrared spectroscopy (FTIR) was used to evaluate the interaction of anthocyanins with FG and PVA and changes in the film's chemical composition with storage. The film surfaces were characterized with atomic force microscopy (AFM). The incorporation of WE enhanced the films' flexibility by providing plasticizer and surfactant properties. The PWE film showed the best color stability. The FWE film showed the least amount of total color change with exposure to ammonia gas and was deemed suitable for refrigerated food packaging. The color of all indicator films showed significant changes suggesting that PWE, FWE, and PFWE films can be utilized in the intelligent packaging application for protein-rich foods to detect spoilage.

Realistic exposure to fipronil, 2,4-D, vinasse and their mixtures impair larval amphibian physiology

Expansion of sugarcane crops may have contributed to the increased contamination of native habitats in Brazil. Several species of amphibians inhabit ponds formed in flooded farmlands, where pesticide concentrations are usually high. This study evaluated the ecotoxicological effects of the sugarcane pesticides fipronil and 2,4-D, as well as the fertilizer vinasse (isolated and mixed), on physiological responses of Leptodactylus fuscus and Lithobates catesbeianus tadpoles. In situ assays were conducted in mesocosms with concentrations based on the doses recommended by the manufacturer. Vinasse (1.3% dilution) caused 100% tadpoles' mortality immediately after its application. Fipronil and/or 2,4-D altered antioxidant and biotransformation responses, induced neurotoxicity and changed lipid contents in tadpoles. A multivariate approach indicated that the mixture of pesticides induced most of the sublethal effects in both tadpole species, in addition to the isolated fipronil in L. fuscus. Fipronil alone increased glucose-6-phosphate dehydrogenase (G6PDH) activity, decreased acetylcholinesterase (AChE) and total lipid contents, and altered some individual lipid classes (e.g., free fatty acids and acetone-mobile polar lipids) in L. fuscus. The interaction between fipronil and 2,4-D in this species were more evident for lipid contents, although enzymatic alterations in G6PDH, AChE and glutathione-S-transferase (GST) were also observed. In L. catesbeianus, the mixture of pesticides reduced triglycerides and total lipids, as well as increased GST and decreased AChE activities. The detoxifying enzyme carboxylesterase was reduced by 2,4-D (alone or in mixture) in both species. Isolated pesticides also modulated specific lipid classes, suggesting their disruptive action on energy metabolism of tadpoles. Our study showed that fipronil, 2,4-D, and vinasse, individually or mixed, can be harmful to amphibians during their larval phase, causing mortality or impairing their functional responses.

Bioprospecting and selection of tolerant strains and productive analyses of microalgae grown in vinasse

In order to contribute to the biotechnology of microalgae cultivated in vinasse, we carried out the bioprospection of tolerant species and synthesized biomolecules of the total biomass (microalgae and bacteria), recovered from cultures. To use vinasse as a culture medium for the microalgae, waste was centrifuged and used in concentrations from 5 to 50%. Daily cell densities, growth rates, and EC50 values were obtained. After defining the best pair of vinasse concentration/microalgae strain, dry biomass, and composition (proteins and carbohydrates) were determined in 96 h cultures, considering the associated community (bacteria and yeast). The microalgae tested were Chlamydomonas sp., Chlorella sorokiniana, Chlorella vulgaris, Desmodesmus spinosus, Haematococcus pluvialis, Monoraphidium sp., Scenedesmus quadricauda, and Tetraselmis gracilis. The results showed that although the microalgal growth rates in vinasse were similar to controls in BG11, the cells in vinasse had higher biovolumes, dry biomass, and total proteins. The species H. pluvialis, S. quadricauda, and T. gracilis showed the best productivity parameters in vinasse, despite lower growth rates than the other species. Using low concentrations of centrifuged vinasse as a culture medium, only 22% of biological contaminants were present, thus most of the processed biomass was mainly composed of microalgae. Thus, Chlamydomonas sp., D. spinosus, S. quadricauda, and H. pluvialis microalgae have attributes such as resistance and biomolecules that make them candidates for further optimization in production systems, combining the environmental benefits of using waste with the production of biomolecules and/or biomass of commercial interest.

Production of microbial oils by the oleaginous yeast Rhodotorula graminis S1/2R in a medium based on agro-industrial by-products

Biodiesel generated by transesterification of triglycerides from renewable sources is a clean form of energy that is currently used in many countries in blends with petrodiesel. It is mainly produced from food-grade vegetable oils obtained from oleaginous crops. High prices of these oils have made the sustainability of biodiesel production questionable. The use of nonedible feedstocks, such as intracellular triglycerides accumulated by oleaginous yeasts, appears as a feasible alternative. However, it has been demonstrated that an economically sustainable production of yeast oil could only be possible if low-cost media based on industrial subproducts, or wastes are used. In this work, we propose intracellular lipids production by a previously selected oleaginous yeast strain in a medium composed only by sugar cane vinasse and crude glycerol. Different culture strategies were studied. The highest biomass and lipid yields were obtained when the yeast R. graminis S1/2R was cultivated in batch without control of dissolved oxygen. The fatty acid methyl esters obtained under these conditions met the specification of international biodiesel standards.

Photocatalytic Degradation of Sugarcane Vinasse Using ZnO Photocatalyst: Operating Parameters, Kinetic Studies, Phytotoxicity Assessments, and Reusability

ABSTRACT

Photocatalytic degradation performance is highly related to optimized operating parameters such as initial concentration, pH value, and catalyst dosage. In this study, the impact of various parameters on the photocatalytic degradation of anaerobically digested vinasse (AnVE) has been determined through decolourization and chemical oxygen demand (COD) reduction efficiency using zinc oxide (ZnO) photocatalyst. In this context, the application of photocatalytic degradation in treating sugarcane vinasse using ZnO is yet to be explored. The COD reduction efficiency and decolourization achieved 83.40% and 99.29%, respectively, under the conditions of 250 mg/L initial COD concentration, pH 10, and 2.0 g/L catalyst dosage. The phytotoxicity assessment was also conducted to determine the toxicity of AnVE before and after treatment using mung bean (Vigna radiata). The reduction of root length and the weight of mung bean indicated that the sugarcane vinasse contains enormous amounts of organic substances that affect the plant's growth. The toxicity reduction in the AnVE solution can be proved by UV-Vis absorption spectra. Furthermore, the catalyst recovery achieved 93% in the reusability test. However, the COD reduction efficiency and decolourization were reduced every cycle. It was due to the depletion of the active sites in the catalyst with the adsorption of organic molecules. Thus, it can be concluded that the photocatalytic degradation in the treatment of AnVE was effective in organic degradation, decolorization, toxicity reduction and can be reused after the recovery process.

Vinasse: from a residue to a high added value biopolymer

This work aimed to study the feasibility of using vinasse for polyhydroxybutyrate (PHB) production by Bacillus megaterium. To optimize the culture medium, a Box-Behnken design was employed considering carbon (C), nitrogen (N), and phosphorus (Ph) concentrations as independent variables and PHB productivity as the response variable. The productivity decreased when C or N were increased, probably due to the presence of phenolic compounds and the limitation of N for the production of PHB by Bacillus sp. bacteria. An additional experimental design to optimize the C/N ratio and growing conditions (fermentation time and temperature) was carried out. Fermentation time had a statistically significant effect on PHB productivity reaching 10.6 mg/L h. On the other hand, the variability in physicochemical properties of vinasse samples led to significant differences in PHB productivity. Lower productivity values were obtained when vinasse had higher values of DBO. Therefore, biopolymers production from vinasse is a feasible alternative to valorize this bioethanol by-product.

Effects of cultivation conditions on Chlorella vulgaris and Desmodesmus sp. grown in sugarcane agro-industry residues

Large-scale microalgae cultivation is often associated with high costs, and nutrients account for a significant part. However, the use of cheaper nutrients, carbon, and water sources could reduce expenses. This study aims to produce Chlorella vulgaris and Desmodesmus sp. cultivated in sugarcane biorefinery residues bagasse and vinasse. A biofertilizer from bagasse biochar was produced and characterized, and a pre-treatment by filtration was performed on vinasse. The effects of varying growth conditions (antibiotic, vinasse, and biofertilizer concentrations; air flowrate; pH; light intensity; and photoperiod) were discussed based on the results of a Plackett-Burman design. The highest cell density was achieved by Desmodesmus sp. (46·10⁶ cells mL^-1 from an initial 6.5·10⁶ cells mL^-1) using vinasse (20%) and biofertilizer (1 g L^-1). Specific metabolite accumulation was also observed. Under stress conditions, 21.3% lipids and 51.0% carbohydrates were obtained for two different cultivations. Using 1 g L^-1 of biofertilizer, biomass composition had 74.8% proteins.

Haldane-Andrews substrate inhibition kinetics for pilot scale thermophilic anaerobic degradation of sugarcane vinasse

A pilot scale anaerobic degradation of sugarcane vinasse was carried out at various hydraulic retention time (HRT) in the Anaerobic Suspended Growth Closed Bioreactor (ASGCB) under thermophilic temperature. The performance and kinetics were evaluated through the Haldane-Andrews model to investigate the substrate inhibition potential of sugarcane vinasse. All parameters show great performance between HRT 35 and 25 days: chemical oxygen demand (COD) reduction efficiency (81.6 to 86.8%), volatile fatty acids (VFA) reduction efficiency (92.4 to 98.5%), maximum methane yield (70%) and maximum biogas production (19.35 L/day). Furthermore, steady state values from various HRT were obtained in the kinetic evaluation for: r_Xmax (1.20 /day), K_s (19.95 gCOD/L), K_i (7.00 gCOD/L) and [Formula: see text] (0.33 LCH₄/gCOD _reduction). This study shows that anaerobic degradation of sugarcane vinasse through ASGCB could perform well at high HRT and provides a low degree of substrate inhibition as compared to existing studies from literature.

Sequential process of solid-state cultivation with fungal consortium and ethanol fermentation by Saccharomyces cerevisiae from sugarcane bagasse

Solid-state cultivation (SSC) is the microbial growth on solid supports, producing a nutrient-rich solution by cell enzymes that may be further used as a generic microbial medium. "Second-generation" ethanol is obtained by fermentation from mainly the acid hydrolysates of lignocellulosic wastes, generating several microbial growth inhibitors. Thus, this research aimed at evaluating the feasibility of ethanol fermentation from sugarcane bagasse hydrolysate after SSC with vinasse as the impregnating solution by a consortium of A. niger and T. reesei as opposed to the conventional method of acid hydrolysis. Fermentation of the hydrolysate from SSC leading to the yield of 0.40 g g^-1, i.e., about 78% of maximum stoichiometric indicating that the nonconventional process allowed the use of two by-products from sugarcane processing in addition to ethanol production from glucose release.

Current developments and challenges of green technologies for the valorization of liquid, solid, and gaseous wastes from sugarcane ethanol production

The sugarcane industry is one of the largest in the world and processes huge volumes of biomass, especially for ethanol and sugar production. These processes also generate several environmentally harmful solid, liquid, and gaseous wastes. Part of these wastes is reused, but with low-added value technologies, while a large unused fraction continues to impact the environment. In this review, the classic waste reuse routes are outlined, and promising green and circular technologies that can positively impact this sector are discussed. To remain competitive and reduce its environmental impact, the sugarcane industry must embrace technologies for bagasse fractionation and pyrolysis, microalgae cultivation for both CO₂ recovery and vinasse treatment, CO₂ chemical fixation, energy generation through the anaerobic digestion of vinasse, and genetically improved fermentation yeast strains. Considering the technological maturity, the anaerobic digestion of vinasse emerges as an important solution in the short term. However, the greatest environmental opportunity is to use the pure CO₂ from fermentation. The other opportunities still require continued research to reach technological maturity. Intensifying the processes, the exploration of driving-change technologies, and the integration of wastes through biorefinery processes can lead to a more sustainable sugarcane processing industry.

Efficient removal of cationic dyes via activated carbon with ultrahigh specific surface derived from vinasse wastes

In this work, a simple and feasible approach for converting waste vinasse generated from the alcohol industries into high value-added activated carbon (AC) was proposed. The obtained AC possessed abundant micropores with micropore volume of 0.9613 cm³/g and ultrahigh specific surface areas (2015 m²/g), indicating prominent adsorption capacity. The adsorption ability of AC to cationic methylene blue (MB) was investigated systematically. The resultant AC exhibited superior adsorption ability to MB with a maximum amount of 2251 mg/g, derived from its excellent pore textural features and abundant surface O-containing functional groups. Moreover, AC showed excellent removal efficiency for treating industrial polyacrylonitrile wastewater with 99% removal within 60 min. Our results provide great inspirations in solid waste treatment and their high value-added transformation, meanwhile exploit a promising application of AC for practical wastewater purification.

Long term performance of a pilot scale anaerobic membrane bioreactor treating beet molasses based industrial wastewater

Baker's yeast industries (BYI) generate highly polluted effluents, especially vinasse from yeast separators, with very high chemical oxygen demand (COD), nitrogen, sulphate and salts, mainly potassium and calcium. Anaerobic treatment is the most commonly applied method for treating BYI wastewaters. However, it is quite challenging to obtain a high performance due to the difficulties in biomass retention. Moreover, it does not provide compliance with COD and color discharge limits when used as a sole treatment process. In this context, a pilot scale anaerobic membrane bioreactor, which provides excellent biomass retention, was operated to investigate its treatment performance for vinasse from a BYI. The reactor achieved a COD removal between 48% and 92% up to a volumetric load of 10 kg COD m³ d^-1. A specific methane production of 0.37 m³ CH₄ kg^-1 COD_removed was observed in the study. On the other hand, passage of inert organic compounds through membrane deteriorated permeate quality and treatment efficiency. High alkalinity and pH led to the accumulation of calcium precipitates, which reduced volatile solids fraction of sludge and biomass activity in the reactor. The present study showed the operational challenges and potential drawbacks of AnMBR systems for BYI wastewater treatment. The experience gained in the pilot system can be utilized in the design and operation of full scale AnMBRs for high strength industrial effluents.

Pressurized Liquid Extraction (PLE) and QuEChERS evaluation for the analysis of antibiotics in agricultural soils

Vinasse, a liquid waste which originates from the production of ethanol fuel from sugarcane, has been widely used as soil amendment in Brazil. An important concern that arises from vinasse reuse is the dissemination of antibiotics to the environment through crop soils. This work evaluated the performance of Pressurized Liquid Extraction (PLE) and QuEChERS (quick, easy, cheap, effective, rugged and safe) to extract several multiple-class antibiotics, such as cephalosporins, fluoroquinolones, ionophores, lincosamides, macrolides, quinolones, streptogramin, sulfonamides, tetracyclines and others, from agricultural soils. The performance of several parameters was evaluated for both PLE and QuEChERS, such as the extraction temperature (for PLE), solvents composition, pH and the addition of EDTA. Both methods were able to extract most target antibiotics. However, QuEChERS showed higher recoveries for macrolides and nitroimidazoles, while PLE was more suitable for fluoroquinolones and ionophores (i.e. monensin). The use of citrate-phosphate buffer at pH 7.0, in combination with methanol for PLE and with acetonitrile for QuEChERS, provided the highest antibiotic recoveries for both methods. The use of EDTA did not increase antibiotic recovery rates for QuEChERS, while the temperature had almost no influence on the extraction efficiency in PLE.•Citrate-phosphate buffer at pH 7.0 provided higher antibiotic recoveries for QuEChERS and PLE.•The combination buffer-methanol provided higher recoveries for PLE.•QuEChERS and PLE methods were able to extract most of the target antibiotics.

Dynamics and resilience of soil mycobiome under multiple organic and inorganic pulse disturbances

Disturbances in soil can cause short-term soil changes, consequently changes in microbial community what may result in long-lasting ecological effects. Here, we evaluate how multiple pulse disturbances effect the dynamics and resilience of fungal community, and the co-occurrence of fungal and bacterial communities in a 389 days field experiment. We used soil under sugarcane cultivation as soil ecosystem model, and organic residue (vinasse - by-product of sugarcane ethanol production) combined or not with inorganic (organic residue applied 30 days before or together with mineral N fertilizer) amendments as disturbances. Application of organic residue alone as a single disturbance or 30 days prior to a second disturbance with mineral N resulted in similar changes in the fungal community. The simultaneous application of organic and mineral N as a single pulse disturbance had the greatest impact on the fungal community. Organic amendment increased the abundance of saprotrophs, fungal species capable of denitrification, and fungi described to have copiotrophic and oligotrophic lifestyles. Furthermore, the changes in the fungal community were not correlated with the changes in the bacterial community. The fungal community was neither resistant nor resilient to organic and inorganic disturbances over the one-year sampling period. Our findings provide insights on the immediate and delayed responses of the fungal community over one year to disturbance by organic and inorganic amendments.

Sugarecane molasse and vinasse added as microbial growth substrates increase calcium carbonate content, surface stability and resistance against wind erosion of desert soils

Wind erosion is one of the main factors of soil degradation and air pollution in arid and semi-arid regions. In this study we evaluated microbial-induced carbonate precipitation (MICP) as an alternative soil conservation method against wind erosion using sugar cane molasse and vinasse as growth substrates in comparison to tryptic soy broth (TSB). The three substrates were applied in laboratory tests with and without addition of MICP cementing solution (1 M urea plus calcium chloride) to two sandy soils differing in calcium carbonate content. The performance of MICP solution inoculated with a cultured urease-producing strain of Sporosarcina pasteurii was compared to that of an autoclaved MICP solution. For control we also performed a blank treatment without substrate, MICP solution and inoculation. In addition to lab tests in which we determined the effects of treatments on soil pH, electrical conductivity (EC), calcium carbonate (CaCO₃) content and surface penetration resistance, we performed wind tunnel experiments to determine soil loss by deflation under different wind velocities. Applying vinasse and molasse strongly increased soil CaCO₃ content and penetration resistance, with and without addition of inoculated or non-inoculated MICP solution. Vinasse generally had stronger effects than molasse, while TSB was less effective, especially on penetration resistance. The addition of MICP solution in most treatments did not enhance but rather decrease the substrate effects. In the treatments with vinasse and molasse, increase in penetration resistance translated into substantially decreased soil loss in the wind tunnel tests, down to around one third of the loss in the blank treatment. In contrast, soil loss substantially increased in the treatments with TSB, probably due to the high input of sodium with this substrate. Our results show that molasse and, even more, vinasse can have a strong soil stabilization effect against wind erosion, which is primarily related to the formation of CaCO₃ content and does not depend on additional amendments. Thus, these substrates have a great potential to be used on their own as environmentally friendly and cost-effective amendments to control wind erosion of bare sandy soils in arid environments.

In situ preparation of magnetic hydrochar by co-hydrothermal treatment of waste vinasse with red mud and its adsorption property for Pb(II) in aqueous solution

Herein, a new magnetic hydrochar was prepared through co-hydrothermal treatment of vinasse with red mud, two abundant industrial wastes, and its adsorption property was evaluated on Pb(II), selected model ion in aqueous solution. During co-hydrothermal process, Fe₂O₃ species in red mud was reduced to Fe₃O₄ form, hereby, in situ magnetization of hydrochar was achieved, which was confirmed by characterization studies. Produced hydrochar with porous structure (V_total = 0.071 cm³/g and BET surface area = 23 m²/g) had saturation magnetization (44.7 emu/g), providing easier separation from water by a magnet. Maximum Pb(II) adsorption was favored at pH ≥ 5.0 within 120 min of equilibrium time and Freundlich isotherm model was preferable. The contribution percentage of different mechanisms including cation-exchange (40.8 %), (electrostatic attraction + "cation-π" interaction) (31.2 %), precipitation (25.4 %) and complexation (2.6 %) to overall Pb(II) adsorption indicated that cation-exchange was the dominant mechanism. Finally, application to fortified real water demonstrated that in situ magnetic hydrochar produced by suggested approach was successful at adsorptive removal of Pb(II) from water with no matrix effects.

Humic extracts of hydrochar and Amazonian Dark Earth: Molecular characteristics and effects on maize seed germination

Inspired by the presence of anthropogenic organic matter in highly fertile Amazonian Dark Earth (ADE), which is attributed to the transformation of organic matter over thousands of years, we explored hydrothermal carbonization as an alternative for humic-like substances (HLS) production. Hydrothermal carbonization of sugarcane industry byproducts (bagasse and vinasse) in the presence and absence of H₃PO₄ afforded HLS, which were isolated and compared with humic substances (HS) isolated from ADE in terms of molecular composition and maize seed germination activity. HLS isolated from sugarcane bagasse hydrochar produced in the presence or absence of H₃PO₄ comprised both hydrophobic and hydrophilic moieties, differing from other HLS mainly in terms of phenolic content, while HLS isolated from vinasse hydrochar featured hydrophobic structures mainly comprising aliphatic moieties. Compared to that of HLS, the structure of soil-derived HS reflected an increased contribution of fresh organic matter input and, hence, featured a higher content of O-alkyl moieties. HLS derived from lignocellulosic biomass were rich in phenolics and promoted maize seed germination more effectively than HLS comprising alkyl moieties. Thus, HLS isolated from bagasse hydrochar had the highest bioactivity, as the presence of amphiphilic moieties therein seemed to facilitate the release of bioactive molecules from supramolecular structures and stimulate seed germination. Based on the above results, the hydrothermal carbonization of lignocellulosic biomass was concluded to be a viable method of producing amphiphilic HLS for use as plant growth promoters.

Ultrasound and heterogeneous photocatalysis for the treatment of vinasse from pisco production

Production of the distilled alcohol pisco results in vinasse, dark brown wastewater with high polyphenols contents and chemical oxygen demand (COD). No prior research exists on the efficiency of advanced oxidations processes (AOPs) in treating pisco vinasse. Therefore, the purpose of this study was to assess the efficiency of ultraviolet (UV), ultrasound (US), US + UV, heterogeneous photocatalysis (HP), and HP + US treatments. Polyphenols, COD, and color removal, as well as oxidation-reduction potential, were monitored over a 60-minute treatment period. Energy consumption levels and synergies were also calculated. The HP + US treatment achieved the best removal ratios for polyphenols (68%), COD (70%), and color (48%). While the HP treatment was the second most efficient in terms of polyphenols (62%), COD (58%), and color (40%) removal, this AOP comparatively required the least amount of energy. Considering the energy efficiency and relatively high pollutant-removal rates of the HP treatment, this AOP is recommended as a practical alternative for treating pisco vinasse.

Fungal biodegradation and multi-level toxicity assessment of vinasse from distillation of winemaking by-products

The wastewaters from distilleries of winemaking by-products, a scarcely studied type of vinasse, were treated by white-rot fungal strains from species Irpex lacteus, Ganoderma resinaceum, Trametes versicolor, Phlebia rufa and Bjerkandera adusta. The main objectives of this study were to evaluate fungal performance during vinasse biodegradation, their enzyme patterns and ecotoxicity evolution throughout treatment. Despite all strains were able to promote strong (>80%) dephenolization and reduction of total organic carbon (TOC), P. rufa was less affected by vinasse toxicity and exhibit better decolorization. In batch cultures at 28 °C and pH 4.0, the first phase of P. rufa biodegradation kinetics was characterized by strong metabolic activity with simultaneous depletion of TOC, phenolics and sugars. The main events of second phase are the increase of peroxidases production after the peak of laccase activity, and strong color removal. At the end of treatment, it was observed highly significant (p < 0.001) abatement of pollution parameters (83-100% removal). Since water reclamation and reuse for e.g. crop irrigation is a priority issue, vinasse ecotoxicity was assessed with bioindicators representing three different phylogenetic and trophic levels: a marine bacterium (Aliivibrio fischeri), a freshwater microcrustacean (Daphnia magna) and a dicotyledonous macrophyte (Lepidium sativum). It was observed significant (p < 0.05) reduction of initial vinasse toxicity, as evaluated by these bioindicators, deserving special mention an almost complete phytotoxicity elimination.

Microalgal biorefineries: Integrated use of liquid and gaseous effluents from bioethanol industry for efficient biomass production

A new method for CO₂ recovery was proposed for cultivation of different microalgae. First, a chemical fixation, where CO₂ was injected in alkalinized vinasse to form (bi)carbonate salts, was performed. In addition, biological fixation with CO₂-enriched air injection was also accomplished for evaluation of the most promising results. Two bioreactor systems, a stirred-tank reactor and a bubble column reactor, were employed. A higher carbon transfer rate (43.35 g.L^-1.h^-1) was achieved in the bubble column reactor using NaOH-alkalinized vinasse, along with reductions of the chemical oxygen demand (COD), biological oxygen demand (BOD) and turbidity (TD). This allowed the cultivation of microalgae and cyanobacteria at vinasse concentrations between 70 and 100%, reaching a biomass production of 2.25 g.L^-1 in 15 days of culture. The viability of chemical CO₂ fixation together with the use of 100% treated vinasse from a bioethanol production unit for microalgae cultivation has been demonstrated in a successfully integrated biorefinery approach.

Evaluation of the effect of different treatment methods on sugarcane vinasse remediation

Sugarcane vinasse is a by-product obtained during ethanol production in sugar-ethanol plants. For each 1 L of ethanol produced approximately 11 L of vinasse are generated. As this residue is obtained in high amounts, it is used as fertilizer in sugarcane crops. However, despite being rich in nutrients, sugarcane vinasse is approximately one hundred times more polluting than domestic sewage, making it an environmental problem. Thus, the aim of the present study was to propose a treatment sequence for sugarcane vinasse and evaluate the possibility of energetic use of the generated sludge in the coagulation/flocculation stage. pH, conductivity, turbidity and decreases in UV/Vis absorption spectra were determined for each treatment step. In addition, the upper calorific value of the generated sludge was also determined, while ash (adsorption treatment) and catalyst (heterogeneous photocatalysis) characterizations were also carried out. At the end of the treatment, initial vinasse turbidity was reduced by 100% and pH and conductivity values were stabilized. The sludge presented a higher calorific value of approximately 3,000 kcal kg^-1 and the ash and catalyst displayed favorable characteristics to be applied to the sugarcane vinasse treatment stages.

Use of anaerobic co-digestion as an alternative to add value to sugarcane biorefinery wastes

In this study the anaerobic co-digestion (AcD) of sugarcane biorefinery by-products, i.e. hemicelluloses hydrolysate (HH) (obtained by hydrothermal pretreatment of sugarcane bagasse), vinasse, yeast extract (YE) and sugarcane bagasse fly ashes (SBFA), was optimized by means of biochemical methane potential experiments. The best experimental conditions of AcD (25-75% HH-to-vinasse mixture ratio; 1.0 g L^-1 YE; 15 g L^-1 SBFA and 100-0% HH-to-Vinasse; 1.5 g L^-1 YE; 45 g L^-1 SBFA) led to the production of 0.279 and 0.267 Nm³ of CH₄ per kg of chemical oxygen demand (COD) with an energy surplus of 0.43 and 0.34 MJ kg SB^-1, respectively. Adsorption experiments using SBFA were carried out and showed this residue could adsorb up to 61.71 and 17.32 mg g^-1 of 5-hydroxymethyl-2-furfuraldehyde and 2-furfuraldehyde, thereby reducing toxicity and improving biogas production.

Improvement of Sugarcane Stillage (Vinasse) Anaerobic Digestion with Cheese Whey as its Co-substrate: Achieving High Methane Productivity and Yield

This study investigated methane production in an anaerobic sequencing batch biofilm reactor (AnSBBR) by co-digesting sugarcane vinasse and cheese whey. The assessment was based on the influence of feed strategy, interaction between cycle time and influent concentration, applied volumetric organic load (OLR_A), and temperature over system stability and performance. The system showed flexibility with regard to the feed strategy, but the reduction of cycle time and influent concentration, at the same OLR_A, resulted in lower methane productivity. Increasing organic load, up to the value of 15.27 gCOD L^-1 day^-1, favored the process, increasing methane yield and productivity. Temperature reduction from 30 to 25 °C resulted in worse performance, although increasing it to 35 °C provided similar results to 30 °C. The best results were achieved at an OLR_A of 15.27 gCOD L^-1 day^-1, cycle time of 8 h, fed-batch operation, and temperature of 30 °C. The system achieved soluble COD removal efficiency of 89%, methane productivity of 208.5 molCH₄ m^-3 day^-1 and yield of 15.76 mmolCH₄ gCOD^-1. The kinetic model fit indicated methanogenesis preference for the hydrogenotrophic route. At the industrial scale estimative, considering a scenario with a sugarcane ethanol plant with ethanol production of 150,896 m³ year^-1, it was estimated energy production of 25,544 MWh month^-1.

Bacterial community composition and diversity of two different forms of an organic residue of bioenergy crop

The use of residue of sugarcane ethanol industry named vinasse in fertirrigation is an established and widespread practice in Brazil. Both non-concentrated vinasse (NCV) and concentrated vinasse (CV) are used in fertirrigation, particularly to replace the potassium fertilizer. Although studies on the chemical and organic composition of vinasse and their impact on nitrous oxide emissions when applied in soil have been carried out, no studies have evaluated the microbial community composition and diversity in different forms of vinasse. We assessed the bacterial community composition of NCV and CV by non-culturable and culturable approaches. The non-culturable bacterial community was assessed by next generation sequencing of the 16S rRNA gene and culturable community by isolation of bacterial strains and molecular and biochemical characterization. Additionally, we assessed in the bacterial strains the presence of genes of nitrogen cycle nitrification and denitrification pathways. The microbial community based on 16S rRNA sequences of NCV was overrepresented by Bacilli and Negativicutes while CV was mainly represented by Bacilli class. The isolated strains from the two types of vinasse belong to class Bacilli, similar to Lysinibacillus, encode for nirK gene related to denitrification pathway. This study highlights the bacterial microbial composition particularly in CV what residue is currently recycled and recommended as a sustainable practice in sugarcane cultivation in the tropics.

Hydrochars produced with by-products from the sucroenergetic industry: a study of extractor solutions on nutrient and organic carbon release

Hydrothermal carbonization transforms biomass into value-added material called hydrochar. The release of nutrients (P, N, Ca, Mg, and K) and organic carbon (TOC) from hydrochar in different extractive solutions was investigated in this study. Two sets of hydrochar were produced: (i) hydrochar prepared from sugarcane bagasse and vinasse mixture (BV-HC) and (ii) hydrochar prepared by the addition of H₃PO₄ to this mixture (BVA-HC). Both hydrochar types released significative amounts of nutrient and organic carbon, mainly Ca (5.0 mg g^-1) in the mixture (KCl, K₂SO₄, NaOH, 1:1:1) extractive solution and TOC (72.6 mg g^-1) in the NaOH extractive solution, for BV-HC. Nutrient release was influenced by pH and ionic strength. The release of P, Ca, and Mg was affected by the presence of insoluble phosphate phases in BVA-HC. The release of nutrients P, N, Ca, Mg, and K and organic carbon demonstrated that hydrochar has potential for soil application purposes.

Strategies to mitigate the nitrous oxide emissions from nitrogen fertilizer applied with organic fertilizers in sugarcane

Vinasse is a major byproduct of the sugarcane biofuel industry, recycled in the fields. However, there is evidence that the application of vinasse with mineral nitrogen (N) fertilizers in sugarcane enhances the emission of greenhouse gases (GHGs). Therefore, strategies are needed to decrease the environmental impacts caused by both inputs. We carried out three sugarcane field experiments by applying N fertilizer (ammonium nitrate) with types of vinasses (concentrated-CV and standard-V) in different combinations (vinasses with N fertilizer and vinasses one month before or after mineral N fertilization). The gases nitrous oxide (N₂O), carbon dioxide (CO₂)_, and methane (CH₄) were measured in one experiment fertilized in the beginning (fall/winter = dry season) and two experiments fertilized in the end (spring = rainy season) of the harvest season. Sugarcane fields were sinks rather than sources of CH₄, while total carbon emitted as CO₂ was similar between seasons and treatments. The effect of mineral fertilization and vinasses (CV and V) on N₂O emissions was highly dependent on soil moisture (rain events). The N₂O-N fertilizer emission factor (EF) varied from 0.07% to 0.51%, whereas the average EF of V and CV were 0.66% and 0.34%, respectively. On average across the three experiments, the combination of vinasse (CV or V) with N fertilizer increased the N₂O emissions 2.9-fold compared to that of N fertilizer alone. For CV + N, the EF was 0.94% of the applied N and 0.23% of the ammonium nitrate-N, and for V + N (EF = 0.47%), increased emissions were observed in two out of three experiments. The strategy of anticipating or postponing vinasse application by one month with respect to mineral N reduced the N₂O emissions by 51% for CV, but not for V. Therefore, to avoid boosting N₂O emissions, we suggest applying vinasses (CV and V) before or after mineral N fertilization.

Viability of Using Glycerin as a Co-substrate in Anaerobic Digestion of Sugarcane Stillage (Vinasse): Effect of Diversified Operational Strategies

Vinasse, from sugar and ethanol production, stands out as one of the most problematic agroindustry wastes due to its high chemical oxygen demand, large production volume, and recalcitrant compounds. Therefore, the viability of using glycerin as a co-substrate in vinasse anaerobic digestion was tested, to increase process efficiency and biogas productivity. The effect of feeding strategy, influent concentration, cycle length, and temperature were assessed to optimize methane production. Glycerin (1.53% v/v) proved to be a good co-substrate since it increased the overall methane production in co-digestion assays. CH₄ productivity enhanced exponentially as influent concentration increased, but when temperature was increased to 35 °C, biogas production was impaired. The highest methane productivity and yield were achieved using fed-batch mode, at 30 °C and at an organic loading rate of 10.1 kg COD m^-3 day^-1: 139.32 mol CH₄ m^-3 day^-1, 13.86 mol CH₄ kg COD_applied, and 15.30 mol CH₄ kg COD_removed. Methane was predominantly produced through the hydrogenotrophic route. In order to treat all the vinasse produced by a mid-size sugar and ethanol plant, nine reactors with 7263.4 m³ each would be needed. The energy generated by burning the biogas in boilers would reach approximately 92,000 MW h per season and could save up to US$ 240,000.00 per month in diesel oil demand.

Selection of Saccharomyces cerevisiae isolates for ethanol production in the presence of inhibitors

Eight yeast isolates identified as Saccharomyces cerevisiae were recovered from molasses-using Cuban distilleries and discriminated by nucleotide sequence analysis of ITS locus. The isolates L/25-7-81 and L/25-7-86 showed the highest ethanol yield from sugarcane juice, while L/25-7-12 and L/25-7-79 showed high ethanol yield from sugarcane molasses. The isolate L/25-7-86 also displayed high fermentation capacity when molasses was diluted with vinasse. In addition, stress tolerance was evaluated on the basis of growth in the presence of inhibitors (acetic acid, lactic acid, 5-hydroxymethylfurfural and sulfuric acid) and the results indicated that L/25-7-77 and L/25-7-79 congregated the highest score for cross-tolerance and fermentation capacity. Hence, these isolates, especially L/25-7-77, could serve as potential biological platform for the arduous task of fermenting complex substrates that contain inhibitors. The use of these yeasts was discussed in the context of second-generation ethanol and the environmental and economic implications of the use of vinasse, saving the use of water for substrate dilution.

Evaluation of a mixed simultaneous vinasse degradation treatment using Komagataeibacter kakiaceti GM5 and Trametes versicolor DSM 3086

In the bioethanol industry and its derivative processes, 9-14 l of vinasse per liter of ethanol are obtained as residue, depending on whether or not a recirculation process is used. If the vinasse is discharged directly into water bodies without proper treatment it can produce negative effects on existing biota and on human health. The main objective of this study was to evaluate the capacity of a mixed treatment with Komagataeibacter kakiaceti GM5 and Trametes versicolor DSM 3086 to degrade and reduce the toxicity of this by-product. In order to carry out the tests, an experimental culture media of vinasse at 60% (v/v) was used. This culture was compared to a standard medium of glucose at 2% and, simultaneously, a mixed culture (bacterium-fungus) was used through a batch process in an orbital shaker. When compared to the treatments evaluated with individually grown microorganisms, the mixed treatment proposed produced the best COD results in vinasse degradation. However, better results were obtained when using the treatment with T. versicolor DSM 3086 for color removal and treatment with K. kakiaceti GM5 produced better results in terms of turbidity and toxicity. Although the simultaneous mixed treatment did not improve all the variables studied, it never showed the lowest performance. Therefore, this proposal can be considered as an innovative biological alternative in degradation processes of great organic pollutants such as vinasse.

Application of microbial fuel cell technology for vinasse treatment and bioelectricity generation

OBJECTIVE

Our study evaluated the performance of different two-chambered microbial fuel cell (MFC) prototypes, operated with variable distance between electrodes and Nafion membrane and specific inoculum concentration, applied for vinasse treatment.

RESULTS

The performance of the developed MFC resulted in a maximum current density of 1200 mA m^-2 and power density of 800 mW m^-2 in a period of 61 days. MFC performed a chemical oxygen demand removal at a rate ranging from 51 to 60%.

CONCLUSIONS

Taking our preliminary results into consideration, we concluded that the MFC technology presents itself as highly promising for the treatment of vinasse.

Resilience of the resident soil microbiome to organic and inorganic amendment disturbances and to temporary bacterial invasion

BACKGROUND

Vinasse, a by-product of sugarcane ethanol production, is recycled by sugarcane plantations as a fertilizer due to its rich nutrient content. However, the impacts of the chemical and microbial composition of vinasse on soil microbiome dynamics are unknown. Here, we evaluate the recovery of the native soil microbiome after multiple disturbances caused by the application of organic vinasse residue, inorganic nitrogen, or a combination of both during the sugarcane crop-growing season (389 days). Additionally, we evaluated the resistance of the resident soil microbial community to the vinasse microbiome.

RESULTS

Vinasse applied alone or 30 days prior to N resulted in similar changes in the soil microbial community. Furthermore, the impact of the application of vinasse together with N fertilizer on the soil microbial community differed from that of N fertilizer alone. Organic vinasse is a source of microbes, nutrients, and organic matter, and the combination of these factors drove the changes in the resident soil microbial community. However, these changes were restricted to a short period of time due to the capacity of the soil community to recover. The invasive bacteria present in the vinasse microbiome were unable to survive in the soil conditions and disappeared after 31 days, with the exception of the Acetobacteraceae (native in the soil) and Lactobacillaceae families.

CONCLUSION

Our analysis showed that the resident soil microbial community was not resistant to vinasse and inorganic N application but was highly resilient.

Recycling organic residues in agriculture impacts soil-borne microbial community structure, function and N2O emissions

Recycling residues is a sustainable alternative to improve soil structure and increase the stock of nutrients. However, information about the magnitude and duration of disturbances caused by crop and industrial wastes on soil microbial community structure and function is still scarce. The objective of this study was to investigate how added residues from industry and crops together with nitrogen (N) fertiliser affect the microbial community structure and function, and nitrous oxide (N₂O) emissions. The experimental sugarcane field had the following treatments: (I) control with nitrogen, phosphorus, and potassium (NPK), (II) sugarcane straw with NPK, (III) vinasse (by-product of ethanol industry) with NP, and (IV) vinasse plus sugarcane straw with NP. Soil samples were collected on days 1, 3, 6, 11, 24 and 46 of the experiment for DNA extraction and metagenome sequencing. N₂O emissions were also measured. Treatments with straw and vinasse residues induced changes in soil microbial composition and potential functions. The change in the microbial community was highest in the treatments with straw addition with functions related to decomposition of different ranges of C-compounds overrepresented while in vinasse treatment, the functions related to spore-producing microorganisms were overrepresented. Furthermore, all additional residues increased microorganisms related to the nitrogen metabolism and vinasse with straw had a synergetic effect on the highest N₂O emissions. The results highlight the importance of residues and fertiliser management in sustainable agriculture.

Chlorella vulgaris mixotrophic growth enhanced biomass productivity and reduced toxicity from agro-industrial by-products

Algal wastewater remediation has become attractive for a couple of years now, however the effectiveness of genetic toxicity reducing of some by-products through microalgae are still not well reported. This study aimed to evaluate the growth, nutrients and toxicity removal of Chlorella vulgaris cultivated under autotrophic and mixotrophic conditions in three agro-industrial by-products. Mixotrophic culture using corn steep liquor showed higher cell concentration, specific growth rate, maximum cell productivity and biomass protein content when compared to cheese whey and vinasse. Nutrient removal results showed that C. vulgaris was able to completely remove corn steep liquor nutrients, while in cheese whey and vinasse culture this removal was not as efficient, observing remaining COD. This work evaluated for the first time the corn steep liquor and cheese whey genetic toxicity through Allium cepa seeds assay. These results demonstrate that corn steep liquor toxicity was totally eliminated by C. vulgaris cultivation, and cheese whey and vinasse toxicity were minimized. This study proves that the mixotrophic cultivation of C. vulgaris can increase cellular productivity, as well as it is a suitable and economic alternative to remove the toxicity from agroindustrial by-products.

ME05 on vinasse and its scale up for biodiesel production

Direct disposal of vinasse, a by-product of molasses fermentation plants, threatens environmental health. This study investigated the usage of vinasse as a nutrient source for the heterotrophic and mixotrophic cultivation of novel Micractinium sp. ME05. The 500-mL flask experiments resulted in higher biomass productivities under mixotrophic conditions (0.16 ± 0.01 g L^-1 day¹) than the heterotrophic conditions (0.13 ± 0.01 g L^-1 day¹). A 1.7-fold increase in biomass productivity was achieved by scaling up from 500-mL flasks (0.16 ± 0.01 g L^-1 day¹) to 2-L flasks (0.27 ± 0.019 g L^-1 day¹). The 5-L bioreactor experiments resulted in a biomass productivity of 0.32 ± 0.2 g L^-1 day¹ and lipid productivity of 3.4 ± 0.20 g L^-1 day^-1. This study demonstrated that Micractinium sp. ME05 can be cultivated with vinasse to produce large amounts of biomass. The FAME profile of mixotrophic Micractinium sp. ME05 cells was promising for further biodiesel production. This study highlights the feasibility of industrial by- product-vinasse as the nutrient source for biomass and lipid productions using the novel Micractinium sp. ME05 cells.

Genome-resolved metagenomics of sugarcane vinasse bacteria

BACKGROUND

The production of 1 L of ethanol from sugarcane generates up to 12 L of vinasse, which is a liquid waste containing an as-yet uncharacterized microbial assemblage. Most vinasse is destined for use as a fertilizer on the sugarcane fields because of the high organic and K content; however, increased N₂O emissions have been observed when vinasse is co-applied with inorganic N fertilizers. Here we aimed to characterize the microbial assemblage of vinasse to determine the gene potential of vinasse microbes for contributing to negative environmental effects during fertirrigation and/or to the obstruction of bioethanol fermentation.

RESULTS

We measured chemical characteristics and extracted total DNA from six vinasse batches taken over 1.5 years from a bioethanol and sugar mill in Sao Paulo State. The vinasse microbial assemblage was characterized by low alpha diversity with 5-15 species across the six vinasses. The core genus was Lactobacillus. The top six represented bacterial genera across the samples were Lactobacillus, Megasphaera and Mitsuokella (Phylum Firmicutes, 35-97% of sample reads); Arcobacter and Alcaligenes (Phylum Proteobacteria, 0-40%); Dysgonomonas (Phylum Bacteroidetes, 0-53%); and Bifidobacterium (Phylum Actinobacteria, 0-18%). Potential genes for denitrification but not nitrification were identified in the vinasse metagenomes, with putative nirK and nosZ genes the most represented. Binning resulted in 38 large bins with between 36.0 and 99.3% completeness, and five small mobile element bins. Of the large bins, 53% could be classified at the phylum level as Firmicutes, 15% as Proteobacteria, 13% as unknown phyla, 13% as Bacteroidetes and 6% as Actinobacteria. The large bins spanned a range of potential denitrifiers; moreover, the genetic repertoires of all the large bins included the presence of genes involved in acetate, CO₂, ethanol, H₂O₂, and lactose metabolism; for many of the large bins, genes related to the metabolism of mannitol, xylose, butyric acid, cellulose, sucrose, "3-hydroxy" fatty acids and antibiotic resistance were present based on the annotations. In total, 21 vinasse bacterial draft genomes were submitted to the genome repository.

CONCLUSIONS

Identification of the gene repertoires of vinasse bacteria and assemblages supported the idea that organic carbon and nitrogen present in vinasse together with microbiological variation of vinasse might lead to varying patterns of N₂O emissions during fertirrigation. Furthermore, we uncovered draft genomes of novel strains of known bioethanol contaminants, as well as draft genomes unknown at the phylum level. This study will aid efforts to improve bioethanol production efficiency and sugarcane agriculture sustainability.

Production of Aspergillus niger biomass on sugarcane distillery wastewater: physiological aspects and potential for biodiesel production

Background

Sugarcane distillery waste water (SDW) or vinasse is the residual liquid waste generated during sugarcane molasses fermentation and alcohol distillation. Worldwide, this effluent is responsible for serious environmental issues. In Reunion Island, between 100 and 200 thousand tons of SDW are produced each year by the three local distilleries. In this study, the potential of Aspergillus niger to reduce the pollution load of SDW and to produce interesting metabolites has been investigated.

Results

The fungal biomass yield was 35 g L⁻¹ corresponding to a yield of 0.47 g of biomass/g of vinasse without nutrient complementation. Analysis of sugar consumption indicated that mono-carbohydrates were initially released from residual polysaccharides and then gradually consumed until complete exhaustion. The high biomass yield likely arises from polysaccharides that are hydrolysed prior to be assimilated as monosaccharides and from organic acids and other complex compounds that provided additional C-sources for growth. Comparison of the size exclusion chromatography profiles of raw and pre-treated vinasse confirmed the conversion of humic- and/or phenolic-like molecules into protein-like metabolites. As a consequence, chemical oxygen demand of vinasse decreased by 53%. Interestingly, analysis of intracellular lipids of the biomass revealed high content in oleic acid and physical properties relevant for biodiesel application.

Conclusions

The soft-rot fungus A. niger demonstrated a great ability to grow on vinasse and to degrade this complex and hostile medium. The high biomass production is accompanied by a utilization of carbon sources like residual carbohydrates, organic acids and more complex molecules such as melanoidins. We also showed that intracellular lipids from fungal biomass can efficiently be exploited into biodiesel.

Electronic supplementary material

The online version of this article (10.1186/s40694-018-0045-6) contains supplementary material, which is available to authorized users.

Investigating the efficiency of co-composting and vermicomposting of vinasse with the mixture of cow manure wastes, bagasse, and natural zeolite

Fermentation of ethanol as a product of sugarcane agro-industry causes the discharge of large amounts of a liquid waste called vinasse into the environment. In this study, co-composting followed by vermicomposting process of the mixtures of vinasse, cow manure, and chopped bagasse was performed for 60days using earthworms of Eisenia fetida species. The results showed that the trend of changes in C/N was decreasing. The pH of the final fertilizer was in alkaline range (8.1-8.4). The total potassium decreased during the process, ranging from 0.062 to 0.15%, while the total phosphorus increased and its values ranged from 0.06 to 0.10%. The germination index (GI) for all samples was 100%, while the cellular respiration maturity index was<2mg C-CO₂g^-1 organic carbon day^-1, confirming a very stable compost. The results of this study indicate that the compost obtained from the co-composting-vermicomposting process could be used as a sound soil amendment.

Anaerobic co-digestion of sugarcane press mud with vinasse on methane yield

The conversion efficiency of high solids waste digestion as sugarcane press mud (P) may be limited due to hydrolysis step. The option of co-digestion with vinasse, main liquid waste generated from ethanol production, was investigated under batch regime at mesophilic conditions (37.5±1°C) and the best mixture was evaluated under semicontinuous regime in stirred-tank reactors. The maximum values for methane yield in batch tests were for V₇₅/P₂₅ and V₅₀/P₅₀ mixtures (on basis of the chemical oxygen demand (COD) percentage added in the mixture), with an average value of 246NmL CH₄g^-1 COD_fed, which was 13% higher than that of press mud alone. A highest methane production rate of 69.6NmL CH₄g^-1 COD_fed^-1d^-1 was obtained for the mixtureV₇₅/P₂₅. During the experiment carried out in CSTR reactors, the organic loading rate (OLR) was increased from 0.5 up to 2.2gVSL^-1d^-1. Methane yields of 365L CH₄ kg^-1VS and biogas productivities of 1.6LL^-1 were obtained in co-digestion, which was 64% higher in comparison to mono-digestion. The performance of the process in mono-digestion was less stable than in co-digestion, with a significant fall of methane yield to 1.8kgVSm^-3d^-1, and a partial inhibition of the methanogenic archaeas when the OLR was increased up to 2.2kgVSm^-3d^-1. The co-digestion of vinasse with press mud is a good option for the treatment of streams at the alcohol-sugar industry.

Integral use of sugarcane vinasse for biomass production of actinobacteria: Potential application in soil remediation

The use of living actinobacteria biomass to clean up contaminated soils is an attractive biotechnology approach. However, biomass generation from cheap feedstock is the first step to ensure process sustainability. The present work reports the ability of four actinobacteria, Streptomyces sp. M7, MC1, A5, and Amycolatopsis tucumanensis, to generate biomass from sugarcane vinasse. Optimal vinasse concentration to obtain the required biomass (more than 0.4 g L^-1) was 20% for all strains, either grown individually or as mixed cultures. However, the biomass fraction recovered from first vinasse was discarded as it retained trace metals present in the effluent. Fractions recovered from three consecutive cycles of vinasse re-use obtained by mixing equal amounts of biomass from single cultures or produced as a mixed culture were evaluated to clean up contaminated soil with lindane and chromium. In all cases, the decrease in pesticide was about 50% after 14 d of incubation. However, chromium removal was statistically different depending on the preparation methodology of the inoculum. While the combined actinobacteria biomass recovered from their respective single cultures removed about 85% of the chromium, the mixed culture biomass removed more than 95%. At the end of the reused vinasse cycle, the mixed culture removed more than 70% of the biological oxygen demand suggesting a proportional reduction in the effluent toxicity. These results represent the first integral approach to address a problematic of multiple contaminations, concerning pesticides, heavy metals and a regionally important effluent like vinasse.

Effect of the reaction medium on the immobilization of nutrients in hydrochars obtained using sugarcane industry residues

In this study, nutrients were immobilized on the hydrochars obtained by hydrothermal carbonization (HTC) of a vinasse and sugarcane bagasse mixture, in the presence of acid, base and salt additives at temperatures of 150, 190 and 230°C. The increase in temperature caused higher immobilization of Ca, Mg, K, N, Cu, Mn, Zn, B, P and Fe in all hydrochars produced. H₃PO₄ and NaOH immobilized higher amounts of P, Mg and Mn, while Ca was immobilized in higher quantities in the presence of H₃PO₄ and (NH₄)₂SO₄. The addition of H₂SO₄, H₃PO₄ and (NH₄)₂SO₄ was responsible for an increased immobilization of P, N, Ca, Mg and K. The immobilization of B, not present in the starting raw material, was possible with the addition of H₃BO₃. The results showed that it is possible to alter the reaction medium to immobilize nutrients on hydrochars produced from vinasse and sugarcane bagasse, for agricultural applications.

Vinasse fertirrigation alters soil resistome dynamics: an analysis based on metagenomic profiles

Every year around 300 Gl of vinasse, a by-product of ethanol distillation in sugarcane mills, are flushed into more than 9 Mha of sugarcane cropland in Brazil. This practice links fermentation waste management to fertilization for plant biomass production, and it is known as fertirrigation. Here we evaluate public datasets of soil metagenomes mining for changes in antibiotic resistance genes (ARGs) of soils from sugarcane mesocosms repeatedly amended with vinasse. The metagenomes were annotated using the ResFam database. We found that the abundance of open read frames (ORFs) annotated as ARGs changed significantly across 43 different families (p-value < 0.05). Co-occurrence network analysis revealed distinct patterns of interactions among ARGs, suggesting that nutrient amendment to soil microbial communities can impact on the coevolutionary dynamics of indigenous ARGs within soil resistome.

Comparison Between Ground Ant (Hymenoptera: Formicidae) Communities Foraging in the Straw Mulch of Sugarcane Crops and in the Leaf Litter of Neighboring Forests

In many sugarcane plantations in Brazil, the straw is left on the soil after harvesting, and vinasse, a by-product of the production of sugar and ethanol, is used for fertigation. Our goal was to compare ant community composition and species richness in the straw mulch of sugarcane crops with the leaf litter of neighboring forests. We tested the hypothesis that ant communities in the straw mulch of vinasse-irrigated sugarcane crops and in the forest leaf litter were similar, because the combination of straw mulching and vinasse irrigation has a positive effect on soil fauna. Straw mulch and leaf litter were collected from 21 sites and placed in Berlese funnels. In total, 61 species were found in the forest leaf litter, whereas 34 and 28 species were found in the straw mulch of sugarcane fields with and without vinasse, respectively. Ant communities differed between forest and crop fields, but the species in the sugarcane straw mulch were a subset of the species found in the forest leaf litter. Although vinasse is rich in organic matter, it did not increase ant diversity. Seven feeding and/or foraging types were identified and, among the different types, surface-foraging omnivorous ants were the most prevalent in all habitats. Vinasse-irrigated sugarcane straw mulch had more predatory species than mulch from vinasse-free fields, but fewer than forest leaf litter. However, this positive effect of vinasse irrigation should be carefully evaluated because vinasse has negative effects on the environment.